Wire colours Key to itertrs Diagram 2
Bk Black Na Natural 1
Bn Brown Og Orange 2
Bu Blue Rei Red 3
D~ Dark green Sr Silver
Gn Green Vt Violet
Gy Grey Wh White
LG 'Light green Ve Yellow 4 Starting system
" ;~~11 (W-~I-'~~!
I I I 3 I
I I L _ ....,_. _ ....
~ I~-·~Q
C);,~ : s:
[ E-1) s: --- h --- --- -.!q_ -' ~ E?
i~-~r~/I,\
~s: lff.
~ emm
":?" See diaq-ams "."'" is J J ~
engme management -
(petrol models)
anti-theft module
(Endura DE Diesel models) _-
See diagram 18 engine management (Endura DI Diesel models)
CD 1.25L Zetec SE only
Hom
,
~~ia
, ,
.:c
o '"
i?
l __ ...J
H3l246
Charging system - all models except (l.aL Diesel Endura DE)
Charging systef11 (l.aL Diesel Endura DE)
c--------·--'--
: ,---'
IBk liiJ'" 1 i
:C3/2 : b :
r, ,----
~ :.--"--~---
:0 JJ =""
a. a.
!-m--o..J
:~~:
See diagram 5 alternator warning light
See diagram 12 multifunction electronic module
to
~
A
See diagrams 5 & 17 __) alternator warning
light
See diagram 12 multffunction electronic modu1e
CD 1.4/1.8L Zatec SE only ~ With heated windscreen
® Wrthout heated windscreen
CD With heated windscreen
® Without heated windscreen
Power steering system
c, c. I .~: ~ UO--"O_--'
'_. '_. ~ - """d 6 : . L. c",,"
. ,.~ ... ~ 0 :~;;"G.;,J
,
L ~I
1
"OJ
/\
l~
~
III
i)
Bk Bk __ .... ~--..,J
CD 1.25L Zetec SE and 1.8l Endura DI only
® All models except 1.2SL Zetec SE and 1.8L Endura DI
See diagrams 14 & 18 engine management control unit
Wire colours Key to items Diagram 3
Bk Black Na Natural 1 Battery 15 Engine cooling fan 18 Heater control solenoid valve
Bn Brown Og Orange, 2 Ignition switch Hi Engine cooling fan resistor 19 Heater blower motor
Bu Blue Rd Red 3 Auxiliary fusebox 17 Heater control 20 Heater blower switch
DG Dark green Sr Silver c = power hold relay" .a = of! 21 Heater blower motor
Gn Green Vt Violet d = cooling fan relay b = recirculation 'on' 22 Recirculation air actuator
Gy Grey Wh White e = tjigh speed cooling fan relay c = recirculation switch illumination
LG Light green Ve Yellow 4 Central fusebox d = illumination
4 a = ignition relay e = temp. selector switch Ha2247 ~ See diagrams 13 to 18
• engine management
, control unit
Note:
For items (j) to @ see above!
Engine cooling fan (models with AIC)
See diagrams 13 to 18 engine management control unit
(j) Models without recirculation flap
Heating and ventilation
,- - - - - - - - - - - - - - (models without AIC)
, F56 60A C5/2:
: F5360A C4/2: III :--------:
: F55 BOA C3/S: : 1:\: 2
~:~r~~l M_J~
~ JJJJ ~
i- -j--' - _. ~ --;- -;;- i..
:r IJGlGl :
I I .. ~ Gn/Rd -: : s "', '
:' ~ 1', OJ ~ :
l~r;.,~ _~__~:~;tl~i
I ' I
o 0 < m Not used <
s ~ ~ ~ 17 §
• , 0 bA
OJ;§ ;§
~ 0 Il!
.. ~
f' l'
See diagram 5 instrument cluster
Wire colours Key to items
Bk. Black Na Natural 1 Battery
Bn Brown Og Orange 2 Ignition switch
Bu Blue Rd Red ·3 Auxiliary fusebox
DG Dark green Sr Silver c ~ power hold relay
Gn Green Vt Violet d = cooling fan relay
Gy Grey Wh White e = hig h speedcoclinq fan relay
LG Light green Ye Yellow . f = auxll iary relay
g = NC switch relay (all models
except 1.25L Zstec SE)
h = NC wide open throttle relay
4 Central fuse box
a = ignition relay Diagram 4
15 Engine cooling fan 20
16 Engine cooling fan resistor 21
17 Heater control 22
a = off 2$
b= recirculation 'on 24
o = recircutatlon switch illumination 2'5 d = illumination ' '26 e = temp. selector switch
f = NC switch illumination g "NCon
18 Heater control solenoid valve 19, Heaier blower motor
Heater blower switch Heater blower motor ReCirculation air actuator
Wire colours Key to items
Bk Black Na Natural 1 Battery 36 Instrument cluster
Bn Brown Og Orange 2 Ignition switch a = tachometer
Bu Blue Rd Red 3 Auxiliary fusebox b = coolant temperature gauge
DG Dark green Sr Silver c = power hold relay c = glow plug warning light
Gn Green Vt Violet 4 Central fusebox d = fuel gauge
Gy Grey Wh White 30 Brake fluid levelswitch e = low fuel warning light
LG light green Ve Yellow 31 Handbrake switch f = speedometer
32 Oil pressure switch g = control unit
33 Fuel gauge sender unit/fuel pump h = alternator warning light
34 tow washer fluid level switch i = oil pressure warning light
35 Coolant temperature sensor j ,=check engine warning light
(1.Bl Diesel Endura DE only) k = bkake system warning light Diagram 5
36 Instrument cluster continued I = ABS warning light
m = TCS warning light
n = instrument illumination
a = low washer fluid warning light p = door ajar warning light
q = airbag warning light
r = main beam warning light s = LH indicator warning light t = RH indicator warning light
See diagrams 14 & 18 engine management control unit
JJJJ c.c.
See diagram 7 direction indicators and hazard warning lights
I Wh/Rd
~~
C '--2-<-Bk----...,.........-
- Bkl09L
----
CD CD ::l A
See diagram 14 engine management
See diawams 13,15,16 & 18 engine management
See diagrams 13,14 15,16 & 18 engine management
See diagrams 3 & 4 heater control
(j) 1.2SL Zetec SE and 1.8L Endura DI only
';? @ All models except 1.25L Zetec SE and
1 .8L Endure DI
@ 1.2SL Zetec SE only
See diagrams 13 to 18 engine management
See diagram 9 diagnostic connector
See diagrams 13,158. 16 engine management control unit (petrol models only)
Wire colours Key to items
Bk Black Na Natural 1 Battery 41 RH headlight assembly
Bn Brown Og Orange 2 Ignitlon'slJ'litch 42 LH fear light assembly
Bu Blue Rd Red 3 Auxiliaryfusebox . .aetail
DG Dark green Sr Silver I ;: dipped beam relay b = stop light '
Gn Green Vt Violet j = main !Jeam relay . c = reversing light
Gy Grey Wh White 4 Central fusebox 43 RH rear light assembly
LG Light green Ve Yellow 8 Multifunction switch a =.tail
a ;: flash/dip/main b~ stop light
b = side/headllght c. = reversing light.
4b LH headlight assembly, 44 LH number plate light to .• L~_.~~ __ ' .. _0 .. ..
Headlights
-
-
em
(E11)'
Stopandreversinglights :-~----.'--: , .'
: , : : F1315A:
'"~" : ~r": ~1
L ----, L RdJ t. GnlBk.J ~ <
See diagram 16 ~ ~
engine management WVV09'~ I ;
control Unit n -B'(j 1 2 i)J
(1.BL Endura 01 only) VVYe 'i._,
I See diagram 18 / \
See diagram B ~ ::; engine management , r> J'
OJ ,~ control unit '"11 ~
ABS control unit '" ~ (1.6L Endura 01 only) I I
r~l~ C?
r~~5~ 2i [~t4-i 1 .. '~r)-!h~
: I:' : I
~_ 4 : t , .?_: 2 1 :_.;., ?_J
t. Sk i t, Ski I ~CD 'fo~ 10 IDl
(ES) (E3) _l ~ ~ 'a
(E1') l~ J
vvag -----'-,c
<D Manual transrnlssion
® Automatic transmission
Diagram 6
45 RH number plate light 46 High level brake light 47 Stop Iigl1t switch
48, ' Starter inhibitor/reversing light switch
49 Transmission range sensor .
50 Headlight levelling rheostat
H32250
:-~-----,
II 1.' b, ,I
J _' I
I "I
J. I
~ -61?-:
1'.
Side, tail, number plate lights and switch illumination feed
fPl
+ ;ll iJiJ
r~J';~-~~
See diagrams 3,4,5,7,9 & 10 Switch illumination feed
OJ CD ~ OJ '" \l!
A " " A
lA l ± ~ 1
( E~3) I
5 (E11)
Bk Headlight levelling
Wire colours
Bk Black Na Natural
Bn Brown Og Orange
Bu Blue Rd Red
DG Dark green Sr Silver
Gn Green Vt Violet
Gy Grey Wh White
LG Light green Ye Yellow Key to items
Diagram 7
1 2 3
Battery
lqnition switch Auxiliary fusebox I = auxiliary r.elay
d = direction indicator 43 RH rear light assembly d = direction indicator I'l =foglighl'
55 Direction indicator flasher relay 56 LH indicator side repeater
57 RH indicator side repeater
58 Front loglighhiwitch 59 LH Iront foglight
60 RH front fog light
61 Rear foglight switch
62 Multifunction electronic module a = rear fogljght relay
b = microprocessor
c = voltage regulator (models with double locking)
4 8
Direction indicators and hazard warning lights
[3
g'
:u
c.
LBu
rBUIBk
See diagram 5
instrument cluster
OJ OJ
" [l] <::
~ c ~
l
l l
3' , 5'
Ind.' t: I .. II
'd '
, , I" I
- -- ?: :_ - ?!
'1 f
m !l? tIl
" "
l_ l_
( E-S) ( E3)
Bk BuiRdl
See diagram 12 multifunction electronic module
1
,;:~
'1
See diagram 5 instrument cluster
H3225i
Front foglights
See diagram 7
,- - - - - - - -, switch illumination
;;;;~::-~:;,: ,_,,_._; :wi, !
I ~Ji-.-----------, u ~ 4_ t.-~nlBk11
, 5 F3220A' ,- ----~. ---
~ JJ: : D- VtlBu .wQ><:C) : '
c., 2 ()' .. vtIYe""" I' I F18 F6
,i -~ 3~ ~ i j~~~ _7~~
Bk !>'"". V,", ,:,l rc~c"") ~
D- VtfY, .~ _ .. -rJ 1 "'"
® ~::---~.-':·:~:S.. I~·I
Bk " I l' ,§ '1
-:-- ""'\...::~)_, VtfWh _J /E /E !l?
@IT) See diagram 12. ___J J l_
multifunction ._
electronic module
----.-------_.--
: F56 60A C5/2: ~~)x~~~>_Rd--------------,
F3 10A
a
~
c
Rear foglights
Wire colours Key to items
Elk Slack Na Natural 1 Battery 67 RH front door switch
Bn Brown 09 Orange 2 Ignition switch 68 Gearshift illumination
Bu Blue Rd Red 3 Auxiliary fusebox 69 Luggage compartment light
DG Dark green Sr Silver 4 Central fusebox 70 Tailgate contact plate
Gn Green Vt Violet 8 Multifunction switch 71 ASS control module
Gy Grey Wh White b = side/headlight a = ASS pump motor
LG Ught green' Ve Yellow 62 Multifunction electronic module b = TCS solenoid valve
b = microprocessor c = LH front inlet solenoid valve
c = voltage regulator d = LH front outlet solenoid valve
d = buzzer e = RH front inlet solenoid valve
65 Front interior light f = RH front outlet solenoid valve
66 LH front door switch g = LH rear inlet solenoid valve
h = LH rear outlet so lenoid valve Interior lighting
8
Diagram 8
71 ABS control module (continued) i = RH rear inlet solenoid valve
j = RH rear outlet solenoid valve k = control unit
72 LH front wheel sensor 73 LH rear wheel sensor 74 RH front wheel sensor 75 RH rear wheel sensor
76 Clock and alarm 'on' indicator 77 Cigar lighter
See diagrams 13, 14,1S,16 & 17 engine management control unit
Wire colours Key to items Diagram 10
Bk Black Na Natural 1 Battery 70 Tailgate contact plate 109 Heated rear window switch
Bn Brown 09 Orange 2 Ignition switch 103 Mirror control switch 110 LH heated windscreen element
Bu Blue Rd Red 3 Auxiliary fusebox 104 Driver' 5 mirror assembly 111 RH heated windscreen element
DG Dark green Sr Silver 4 Central fusebox 105 Passenger's mirror assembly 112 Heated windscreen switch
Gn Green Vt Violet b = heated rear window relay 106 Heated rear Window element
'Gy Grey Wh White c = heated rear window timer relay 107 LH heated rear window element
LG Light green Ve Yellow d = heated windscreen relay 108 RH heated rear window element
H32254 Electric mirrors
Wire colours
Bk Black Na Natural
Bn Brown 09 Orange
Bu Blue Rd Red
DG Dark green Sr Silver
Gn Green Vt Violet
·Gy Grey Wh White
LG Light green Ve Yellow Key to items
1 Battery
2 Ignition switch
3 Auxiliary fuse box
4 Central fusebox a = ignition relay
62 Mllltifunction ~witch c = front wiper
d = front washer
e = rear wash/wipe
'---VVBu-------_
See diagram 12 multifunction electronic module
70 Tailgate contact plate 115 Front wiper motor 116 . Rear wiper motor
11 7 Front/rear washer pump
118 Driver's electric window switch
119 Passenger's electric window switch 120 -DriVer' 5 electrip window motor
121 Passenger's electric window motor 122 LH front seat heater switch
Diagram 11 123 RH front seat heater switch
124 LH heated seat
125 RH heated seat
H32255
Heated seats
:-r:r-------:
, ,
I ,
1-------------, I 1
: F56 60A C512' : Q, ,
Rd l)oo-Rd I 4 6 :
;_-~-~~;)-Rd::::::1 ll-1---
--, U LGnlBk::)
[)-VVBu !-t=:;--~----t1-i
: - -----rij---: Gn/Rd...(J~ ~
'FlO [81"
: 15A ,.c~2 :J Il
i GnfOg L...: GniBu ~
:----------~------- -----------------
Bk--::!....
III III '" '"
!!
~·LYelWh ~YelBk=->-Bk~ LYefNh~YefBk=->-Bk~
I (Ei3)
Wire colours Key to items Diagram 12
Bk Black Na Natural 1 Battery tso Tailgate lock motor f3T Passenger's door lock
Bn Brown 09 Orange 2 Ignition switch 131 Tailgate switch 1.38 LH rear door lock
Bu Blue Rd Red 3 Auxiliary fusebox 1 32 LH rear door switch 1$9 RH rear door lock
DG Dark green Sr Silver 4 Central fusebox 133 RH rear door switch
Gn Green Vt Violet 62 Multifunction electronic module 134 Driver's door lock switch
Gy Grey Wh White 67 RH front door switch 135 Passenger's door lock switch
LG Light green Ve Yellow 68 LH front door switch 136 Driver's door lock
H32256 ,
all -:F- BklWh _,. See diagram 10 a12~>- VI/Bu _ heated windscreen
Wire colours Key to items
Bk Black Na Natural 1 Battery
Bn Brown Og Orange 2 Ignition switch
Bu Blue Rd Red 3 Auxiliary fusebox
DG Dark green Sr Silver c = power hold relay
Gn Green Vt Violet I = fuel pump relay
Gy Grey Wh White ~ Central fuse box
LG Light green Ve Yellow 145 Engine management control unit
146 Spark plug Diagram 13
157 Camshaft position sensor 156 Crankshaft position sensor 159 Clutch switch
H32257
Engine management f.3L Endura E
rr
See diagram 3 high speed cooling fan relay
:JJ:JJ c.c.
See diagram 8 alarm indicator
~ !! < m
~ L.lJ~J~ 1
~~ See diagram 4 •
IVC cycling switch
See diagram 4
lIVe wide open throttle relay
See diagram 5 check engine
See diagram 2 warning light
alternator
5
3
<0
I
i
_~.:II!!!I!r;JlMlllf.,~.~~_J'
See diagram 5 .nstrurnent cluster
See diagram? fuel pump
See diagram 2 See diagram 5
starter inhibitor relay tachometer
Wire colours Key to items Diagram 14
Bk Black Na Natural 1 Battery 145 Engine management control unit 152 Oxygen sensor
Bo Brown 09 Orange 2 Ignition switch 146 Spark plug 153 Canister purge solenoid
Bu Blue Rd Red 3 Auxiliary fuse box 147, Ignition coil 154 Fuel injector
.J)G Dark green Sr Silver c = power hole! relay 148 lnlet'alr temp sensor/ 156 lnartia switch
Gn Green Vt Violet I = fuel pump relay MAP sensor 157 Camshaft position sensor
Gy Grey Wh White f = auxiliary relay (with AlC only) 149 Throttle position sensor 158 Crankshaft position sensor
LG Ught green Ve Yellow 4 Central fusebox 150 Engine coolant temp. sensor 162 Idle speed control module
48 Starter inhibitor/reversing light switch 151 Power !lteering pressure switch
H322sa rr
~ ~ OJ
~
III
'" c c:
Il> Il> IT g ~
'" '" '" ...
cr c-
:':: [(J eTa "'''' ...0
4
~
I
g
o
'i' l' l'
III en en IlJ
~ ~ ~ ~
< ~~~.
~ ~ ;;i s ~
t~-J.,-J J j
See diagram 3 :.....J cooling fan relay
!!!! ~~ OJ ! ~!~! ! ! I I I T
~~~~ ~~ ~ ~ iii~~~ ~ ~a; a; $ g'
1111 ~ ~ 1 1 5 ! c ~ @ ~ C I
~ i ~ ~ ~ lli' ,~~ I L=~~~1.
~ LJ J . Lf~" t '-::'::1,':;'
_ [JJ OJ ([I 1 3 : 00
:!~~~IQ. I ~
:T a ~ ~ : : ~ See diagram 5
See d .... s See diaqrarn S ~ J ·l I L;:"L tachometer
Wire colours Key to Items
Bk Black Na Natural 1 Battery
Bn Brown 09 Orange 2 Ignition switch
Bu Blue Rd Red 3 Auxiliary fuse box
DG Dark green Sr Silver c eo power hold relay
Gn Green VI Violet I = fuel pump relay
Gy Grey Wh White 4 Central fusebox
LG Light green Ve Yellow 145 Engine management control unit
146 Spark plug Diagram 15
S~~~i~~~~ 5 See di.agram 4 See diagram 3 instrument cluster
AlC Wide open high speed See diagram 8
throttle relay cooling fan relay alarm Ind icator
m I! n! 1
~<:<>:<c(ii :E S. ~ G)
::rCIJOJOJc c- C! <'<
I " c "I II iii
'i' ~ See diagram 9
g' diagnostic socket
See diagram 4 AlC cycling SWitch
See diagram 5 Tachometer
See diagram 5 check engine warning light
See diagram 2 alternator
See diagram 2 starter InhibITor relay
Wire colours Key to items Diagram 16
Bk Black Na Natural 1 Battery 149 Throttle position sensor 159 Clutch switch
Bn Brown 09 Orange 2 Ignition switch 151 Power steering pressure switch 165 I nlet air temperature sensor
Bu Blue Rd Red 3 Auxiliary fusebox 152 Oxygen sensor 166 MAP sensor
DG Dark green Sr Silver c = power hold relay 1.53 Canister purge solenoid i 67 Cylinder head temperature sensor
Gn Green Vl Violet I = fuel pump relay 154 Fuel injector f68 Canister vent valve
Gy Grey Wh White 4 Central fusebox 155 Idle speed control valve 1 69 Knock sensor
LG Lighl green Ye Yellow 145 Engine management control unit 156 Inertia switch
146 Spark plug 157 Camshaft position sensor
147 Ignition coil 158 Crankshaft position sensor
H32260 ! !!IT~!IT
1~ ~~~~~fltll
~ -:- ~,~~~~~~~r~:~et
~ (li) See diagram 2
2l ~ se::,:;:: 5
.. tachometer
'-mi
See diagram 2
1 starter inhibitor relay
'i' See diagram 4
\. Bk ::!...., Ale cycling switch
See diagram 5 vehicle speed sensor
See diagram?
VVOg -- fuel pump
See diagram 5 instrument cluster
See diagram 8 alarm indicator
~
OJ OJ OJ
~ <:C ~
G1
::T :J to
f'~
Q
'WhNI"(
alarm system
(not used)
~
~ \l! Wire colours
Bk Black Na Natural
Bn Brown Og Orange
Bu Blue Ad Red
DG Dark green Sr Silver
Gn Green Vt Violet
Gy' Grey Wh White
~ LG Light green 'Ie Yellow Key to items
1 Battery
2 Ignition switch'
3 Auxiliaryfusebox
b = fuel heater relay c = power hold relay m = glow plug r~jay