GEK-91584C VERTICAL DRILLING MOTOR YPE GE752 CONTENTS — Page | INTRODUCTION . cise 2 | DESCRIPTION | TABLE 1 ~ MODEL DIFFERENCES ... 2 | Dara, siete aa SPECIAL QUIPMENT saaee © | GROUNDING INSTRUCTIONS ‘GROUNDING PROCEDURES @ LUBRICATION tools S40 INSPECTION o MONTHLY. nN ‘SEMI-ANNUALLY as 4 BASIC REPAIRS 2 BRUSH REPLACEMENT... 14 BRUSHHOLDER REPLACEMENT 18 BRUSHHOLDER CLEARANCE ADJUSTMENT 15 —o7 COMMUTATOR RESURFACING 18 eos BASIC OVERHAUL TESTING BEFORE DISASSEMBLY . at FIG. 1, GE752 VERTICAL DRILLING MOTOR. TABLE 2 — DRAWING REFERENCE 2i E3908 DISASSEMBLY ras 22 ‘Armature Removal From Frame .......... 22 CLEANING a 32 INSPECTION AND TEST OF i DISASSEMBLED MOTOR CONTENTS (CONT'D) BEARING INSPECTION . 32 Page ARMATURE aa TEST AFTER REPAIR (Coled Frame coMMUTATOR 36 Without Armature) 37 ARMATURE SHAFT INSPECTION (000.011)! 36 MOTOR FRAME FIELD Coil MOTOR FRAME |... 36 REPLACEMENT 46 BRUSHHOLDERS : 36 TABLE 3 ~ VARNISH TREATMENT 39 REPAIR, VARNISH TREATMENT (ARMATURE) 5a LUBRICATION OF BOLTS . 26 Vacuum Pressure impregnation (VPI)... 58 BRUSHHOLDER SLEEVE REPLACEMENT | 37 Varnish Immersion Treatment ARMATURE 37 ‘Nir VPI (Armature) » 58 TEST AFTER REPAIR (Armature) a6 BALANCING ARMATURE 58 zi REASSEMBLY ‘ 56 IE Revisions are indicated by marginal bars Ae x ECopyright 1900, 1900 General Elerie Conipany. lights esorved. Ths copyiighteddocurenimay beraprodueactrse ot cnergeby General Elecirle Company customers (OEN's) and el customers such opreaucion S used excushey n sowestionivthequiomert usedinthose customers ternal operations. ‘THERE ARE NO WARFANTIES OF ACCURACY, MERCHANTABILITY OF FITNESS FOR PARTICULAR PURPOSE. Verity numbers for parts, to's, or material by using the Renewal Pars oF Too! Calalogs, or contact your General Electric ropre- ‘sentative for assistance, De not erder rem this pustication,GEK-91584C. VERTICAL DRILLING MOTOR, TYPE GE752 CONTENTS (CONT'D) Page Armature Bearings 59. Armature Assembly Into Frame oven BE BRUSHHOLDER CLEARANCE ADJUSTMENT . . vos OF BRUSH INSTALLATION 67 ‘TESTING AFTER OVERHAUL TESTING SHUNT MACHINES 70 REMOVING ARMATURE LOCKING ARRANGEMENT . wea T LOCKING THE ARMATURE FOR SHIPMENT ...... -71 SHIPPING HANDLING ..., CLEANING AND SLUSHING. SKIDDING PROTECTION ARMATURES PREPARATION GF BOX BOXING THE ARMATURE STORAGE PLACING INTO STORAGE 73 REMOVING FROM STORAGE 74 INTRODUCTION GE752 driling motors designed for vertical oper, tion, Fig, 1, are available in GE's UP, AUP, US and AUT series. This instruction provides inspection, maints. nance and basis overhaul procedures for all of these motors, See Table | (page 2) for the mode's coverec, ‘These motors nave @ ball bearng and a reinforced framehead at he commutator end to support the arma: ture shaft vertically. They also have a shatt extension at the commutater endfor installation of a brake. Mounting feet are precsion machined to align with the rotational ovals of the motor. eter to GEK-64271€ for coverage of GE752 mod- e's designed for horizontal operation, GENERAL DESCRIPTION GE752 motorsare used by the ciland gas industry to power offshore and !and-based drill ngs. Designed for vertical operation, they are dc machines which require a nominal 750 volt d- © power source. With suitable switching, they will operate equelly well in either rotational direction, Tho following provides a listing of basic features. ‘The GE7S2UP and US models are of the “Shunt” class of motors which means thay are separataly ex cite¢ with shunt wound tields. ‘The GE7S2AUP and AUT models are of the "Series" class of motors which means they are self excited with series wound fields, GE752UP and AUP motors are original design mo- tore introduced in 1963, GE7S2US and AUT motors ave Hi Torque motors with: 1. Anew shallow slot design and eplit conductor ar- rangement reduce heat generating eddy cur- rents. Kapton” insulation and new slot design allow more copper cross-section and allow the field windings ard armature to operate at in- creased power levels, 2. The spiral groove commutator provides better commutater and brush cooling, better commuta- tion ability, and inoreased brush life, 3. An additional six exhaust openings in the motor ‘rive end framehead and revised air flow pas- sage increases air flow and the motor's ability to transfer generated neat “Rapion ea reqatoree vadomark of El duPont ce Nomours 8 Co. TABLE 1 MODEL DIFFERENCES Motor Medel Diferences Superseded By TEQUPI This is a shunt motor win te folowing Gsinctions: Has intemal greasing tubes for both drive ond (pinion onc) and commutator-end bearings Has a double-ended shat 75QUP2 Same as UPT excep Has armored cable —Has no grease tudes at commutator endVERTICAL DRILLING MOTOR, TYPE GE752, GEK-91584C TABLE 14 (Cont'd) MODEL DIFFERENCES Motor Model Differences [Superseded By T52UPS ‘Sams as UPD except Has a single grease tube at drive end which is part of the tramehead/bearing assembly for ease of armature disassembly, 752UPSA ‘Sane as UPS except — Has class H Kapton wrapped exciting ooils 752UP4 ‘Same as UPGA except: — Has an ABS cerlified shaft 752UP5 ‘Same as UPSA except Has a thermal sensor embedded in each ofits excitng and commutating coils. FSAUPC Samo as UPSA oxcopt Has an improved commutator-end beanng assembly and an ABS. cortfiod armature sha. 7E2USt This is @ shunt motor wih fhe folowing distnatons — Same as UPS except Has an AG type armature with an AF commutator and a standard AUP flash ring = Has Ad type commutatirg cols and poles wih brazed instead of bolted connections. — Has air vents in the drive-end flamehead —Has a frame specially machined for mounting the custome gearbox a the drive end, —Has a different drive-enc grease arrangement. ~ Has rubber hardtop brushes instead of regular duplex brushes. 7EaUSE ‘Sams as US! except Has an improved commutator-end bearing assembly and an ABS cortifiod armature shat 7S2AUP This is a series molor wilh the following distinctions: —Has internal greasing tubes for both driva end and commutator-end bearings — Has a double-ended shat 7S2ARUPS ‘Same as AUPT except: Has armored cable Has no grease tubes at commutator end ~ Mounting feet have dovrel holes for vertical mounting, 752AUPS Same as AUP2 except Has a single grease tube at drive end which is part of framehead/bearing assembly for ease of armature disassemby.GEK-91584C. VERTICAL DRILLING MOTOR, TYPE GE752 TABLE 1 (Cont'd) MODEL DIFFERENCES Motor Toda Differences ‘Superseded By 762AUP4 Same as AUPS excepi Has improved insulation for higher temperatures. 752AUPS Same a8 AUPA except ~ Has an improved commutator-end bearing assembly and en ABS-certified armature shaft 7e2AUTY This ie a Series moior with the Tallewing distinctions Same as 752AUPS except Has an AG type armature with an AF commutator and a standard AUP flash nng, Has AG type commutator coils and poles with brazed instead of bolted connections Has cir vents in the drive-end framehead ~Has a treme specially machined for mounting the ‘customer gearbox at the drive end —Has a different drive-end grease arrangement Has rubber hardtop brushes instead of regula’ duplex brushes, 75EALTD Same as AUT except Has an improved commutator-end bearing assembly and an ABS-cortified armature shaft, DATA Max. Permissible Speed (1prr) votes 1800 Max, Permissible Vibcation (Commutator End) (in.) 9.002 Resistance at 25° G (Ohms) Min. Max, ‘Armature Modal 752UP 0.00912 00949 Model 752AUP 9.00812 00942 Medel 752US 0.00749 0.00800 Medel 752AUT 9.00749, 0.00800 Exciting Field (With Cables) Model 752UP - 1.28 1.93 Model 752UP (after 3/88) 1413 1.22 Model 752AUP o.p0512 0.00558 Modal 752US 1.13 1.22 Model 752AUT 0.00486 0.00535 Commutating Fiold (With Cabies) Model 752UP 0.00508 0.00540 Model 752UP (After 3/68) 0.00439 0.00534 Model 7524UP me 0.00499 0.00877 ‘Model 732US 0.00432 0.00880 Model 7524UT 0.00432 0.00880VERTICAL DRILLING MOTOR. TYPE GE752, GEK-91584C DATA (Cont'd) Carbon Brushes WRE aeeestenvaee ooo Size (in) .. é Bia x 2-1/4 x2 Minimum Brush Length (length at which brush becomes inoperative) (in) . 19/92 (brush is measured on the longest side) ‘Spring Pressure on Brush, Preset (Ib.) aac vee WH Brushnolder Clearance to Commutator (in) co coe W16-3/32 Clamp Bolt Torque (lb.-ft) . . : ++ B25 250 Commutator Side Mica Thickness (in) 7 7 0.080 Slot Depth (ia)... vos ioove 0.087 Undercutting Saw. width (1n.) sane 0.083 Diameter (in) aes eed sinite 1.000 Diameter: (in.] New . 16.625 Worn minimum permissibie) saiiaiee " pees a 2. 19.975 Riser Width (minimum permissiale) (in,) : ‘ ns 0.625 Dust Groove: (in) Wiatr . : <1 0.250 Depth » 0.125 Commutetor (Cont'd) Goncentristy ~ New Gommutator (in) Total Indicated Furout, THR. ses ee . sera 0.001 ‘Variation of Indicator uncut within (in,) any Group of 20 Bars .. sensi a 0.0004 Variation of Indicator Reading beweon any Two Adjacent Bars 0.0001 Conceniricity — Used Commutatr in.) (Resurface if runout exceeds 0.910 TIA 0 0.008 within any group of 6 bars} After Resurfacing, TIR [In.} ...s..eecsseee sees a 0.001 Bar-To-Bar Test (600 v) Voltage Variation Bar—To- Bar we 41 5% Armature Balance Commutator End 12 grams (0.42 07.) Drive End... seaside cosvises 10 grams (0.35 02.) Armature Bearings Mn, Max, Dismetral Clearance, Assembicd (In) Drive End 0.005 0.009 Commutator End co ses+5- 0.0005, 0.0035 Runout Measured from Shaft 1o Outer Race & } Drive End .... 0.004 Commutator End co ce . 0.003GEK-91564C. VERTICAL DRILLING MOTOR, TYPE GE752 DATA (Cont'd) Fole Bore Diameter (measured at center of pote) {in.) Motors: Exciting Poles (Shunt models) Exciting Poles (Series mode's)... Commutating Potes (Both Shunt and Series models) Impedance Test (Coiled Frame Without Arriature}: Exciting Fielé (With Cabies) Model 732UP (0.5 Amps @ 60 Hz) Model 752AUP (24 Amps @ 60 Hz) Model 752US (0.5 Amps @ 60 Hz)* Model 752AUT (24 Amps @ 60 Hz) Commutating Fiold (With Cabies) Model 752UP (24 Amps @ 60 H2) Model 752AUP (24 Amps @ 60 Hz)... Model 752US (24 Amps @ 60 Ha). Model 752AUT (24 Amps @ 60 Hz) Lubrication* — Armature Bearings Grease Capacities (02 |: Drive End Commutator End Lubricant “See Grease Specification at the end of the DATA table. Weights (Ib.) (approx) Complete. Armature Only High-Potential Test 60 Hz, ec, to ground for one minute (All Windings) wot: New or Rewound Armature Reconditioned Megger Test Reading (megohms) ‘Shunt Models At-Aa Fi-F2 Series Models At Aa . FI-F2 = With Commutating Poles (C>) out “*Excilation Fleld in, Min. 19.606 19.613 19.956 Min, Max, 590 636 13.1 136 59.0 656 131 156 73 85 72 85 28 84 77 as 39.1 2 318 “GE DeA2ct0* 6720 2100 3500 2000 Minimum Megohmmeter sees os 14 14@® Motor Ratings* Shunt (UP) Volts Armature Amps Field Amps: RPM Horsepower ‘Senes (AUP) Volts . Armature AMPE 2... o. Field Amps APM Horsepower *Note: With 2800 SCFM air flow Motor Ratings™ Shunt (US) Volts wo Armature Amps Field Amps RPM Torque 5 Horsepower .. Series (AUT) Volts Anrature Amps Field Amos RPM Torque Horsepower VERTICAL DRILLING MOTOR, TYPE GET52, GEK-91584C DATA (Cont'd) Continuous Max. HP. teeneeeees 750 4100 53 1100 1000 750 : 875 100% 975 : 1000 Continuous Continuous Moy, IP Mex. Torque 730 633 1160 1250 57, 57 +000 90 5480 5905 1105 G00 . 750 567 1180 1250 57 87 959 700 6225 6695 1135 875 “Note: Per Varco closed loop cooling system, Dwg, 68524._GEK-91584C. VERTICAL DRILLING MOTOR, TYPE GE752 Motor Ratings Shunt (US) Volts Armature Amps . Fielé Amps* RPM Torque Horsepower Serigs (AUT) Votts| Armature Amps... +5 Field Strength RPM a Torque Horsepower DATA (Cont'd) Continuous Max. HP 750 1185 60. 1040 3705 4130 750 1200 100% 950 6280 1130 Continucus Max. Torus 850 1250 60 900 5995 1030 860 1250 100% 320 6620 4030 Intermittent ‘Duty Cycle 750 1435 60 1085 6745 1965, 750 1500 100% aa 8270 1995 “Wote: With 2800 SCFM air flow and ABS temporature rise standards, 145°C over 50° C ambient. Grease Specification DBA2C10 grease is a lithium soap base grease with addad antioxidant. It contains an cil of heavy vigousity and is ‘especially suitable for high speed, hnign temperature open or shielded bearings in driling motors, Specifications: Worked Consistency, 77° F. MM/10 Dropping Point, Degrees F (Min) Mineral Oil Viscosity At 109° F, SSU Free Alkall, Percent (Max) Free Acid, Percent (Max). Color Base (With Antioxidant) Oxidation Resistance Time To Reach 20 psi Diop Ai 210° F, He. (Min)... Corrosion ‘Approved Vendor. Brand Name -- 20 240 330 =. 475-525 0.50 co NE Amber Lithium » 1000 Must Pass Shell Oi Cyprina RA