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1 Reliability Management Overview PDF
1 Reliability Management Overview PDF
Overview
Day 1
Content
• Asset Life Cycle
• Engineering Tool
• RAM – Reliability, Availability &
Maintainability
• RCM – Reliability Centered Maintenance
• RiBM – Reliability Risk Based Maintenance
• Conclusion
Asset Management Landscape – IAM
Equipment Configuration
Criticality Analysis
RCM
RiBM
©Kaizad P. Sunavala
RAM Study
Availability
© Dwi Priyanta
RAM Study
Simulation
RBD / FTA
Markov
Modeling
Availability
Engineering
Parameters
© Dwi Priyanta
Criticality Analysis
Define Define System
Define Risk
Consequences
Systems & Criticality SCR
Model
Asset Ranking System
Define Ops.
Criticality OCR X SCR = ACR
Ranking
Probability =
Establish
Failure AFPF X ACR = MPI
Probability Asset
Sort
Descending
Risk
Prioritized Critical Assets
by MPI
Can you
RCM
effectively detect NO
NO
symptoms of a gradual
loss of function?
YES
Is an Can you
on-condition task NO repair and restore NO
technically feasible performance and will this
and worth doing? reduce failure rate?
YES YES
Perform the Is a
on-condition task scheduled Can you
at less than restoration (PM) task NO replace the item
the warning interval technically feasible and will this reduce
if most cost effective and worth doing? failure rate?
YES YES
Perform the Is a
scheduled restoration task scheduled
discard (replacement) NO Run-to-failure
at less than the age limit
task technically feasible Action depends
if most cost effective
and worth doing? on consequences
YES
Accomplish the
scheduled replacement task
at intervals less than the age limit if
most cost effective
Example RCM Result
Condition Monitoring Elements
Condition Monitoring Plan
Condition Monitoring Technology
CSI 9420
CSI 2140
RiBM
RiBM
• Moving from Time
Based Tasks to Risk
Informed Tasks
• Provides
documented basis
for business
decision making
• Tasks are deferred
not cancelled
Aging Asset Management
Identify Scope
of Assets
Select Asset
for AAM Study
Fourth Generation:
• RAM Study
• Criticality Analysis
• RCM
• Risk Based
Maintenance (RiBM)
• Aging Asset
Management
2010 2020
Cost, Performance and Risk
Cost Performance
Risk
Conclusion
• Maintenance expenditure should not regarded as
cost but to buy down risk.
• Specific tool/methodology is required to optimize
risk management for each stage of asset life
cycle.
• Condition monitoring is very critical in calculating
reliability risk associated with the asset.
• Maintenance and asset replacement/
refurbishment plan should be determined by
asset reliability risk.