You are on page 1of 9
OPaL ONGC Petro additions Ltd Vision ' To be a world-class petrochemical company, with dominant Indian presence _ and a preferred choice of customers , in terms of quality and value” hs ONGC Petro additions Ltd ONGC Petro additions Limited (OPaL), formed as a joint venture enterprise incorporated in 2006, promoted by Oil and Natural Gas Corporation (ONGC) and co-promoted by Gas Authority of India Ltd (GAIL) and Gujarat State Petroleum Corporation (GSPC) is close to commissioning its grass root mega petrochemical project at Dahej, Gujarat. OPaL, founded as a special purpose vehicle (SPV) to effect the Vision of adding value through forward integration, is also the proud anchor tenant of the very first Petroleum, Chemicals and Petrochemicals Investment Region (PCPIR) of its kind in India, The chiet promoter, ONGC, is @ premier flagship company in E&P in the oil and gas sector of India, accounting for over 80 per cent of India's oil and gas production finding 335th place in Fortune 500 and 152nd in Forbes Global 2000. Itis also the only company from India to feature in Fortune Magazine's list of the World's Most Admired Companies (2007). The co-promoter, GAIL, is also India's flagship natural gas company, which operates in complete natural gas value chain from exploration and production to marketing through superlative gas infrastructure. GSPC Is India's only state government-owned company in the oil and gas exploration and production (E&P) business. The formidable trio, coming together to steer the venture, redefined the advent of a new era in petrochemicals. redefining s— collaboration ty Financial investment has played an indelible part in this: mutt billion venture. Built with best of the technologies, the petrochemical complex stands testimony to an investment of over USD 4.5 Bn. The megalith mothers South Asia's largest Dual Feed Cracker with the capacity of 1100 KTPA Ethylene capable of producing wide spectrum of petrochemicals ‘through integrated downstream units Complex is strategically integrated with C2/C3 extraction unit of ONGC offering distinct competitive advantage with respect to feedstock securitization GGsPC } redefining wh value creati \ ONGC - Naphtha Hazira & Uran PLL - Rich LNG The largest E&P company of India, ONGC has the rights to extract the rich C2+ components from 5 MMTPA rich LNG supplied by Ras Gas, (Qatar to Petronet LNG Ltd based on which ONGC has set up a first of its kind C2 + extraction plant in the SEZ region of Dahe}, Gujarat This strategic access to rich LNG, endows natural securitization of feedstock to OPal. Apart from the gaseous feed, ONGC stands tall in committing supply of naphtha from its units of excellence in Uran and Hazira through dedicated pipelines to the mega petrochemical complex. The dual feed cracker has the capability to crack varying proportions of feed offering operational and commercial flexibility to add value to the building blocks and create molecules that serve bilion aspirations and simplify human lives. Polymers These molecules have bright ingredients of creating further value in the downstream chemistry in the vast domain of plastics and chemicals. Suitably designed to meet some of the most demanding applications, the polymers can cater to stringent and transforming applications in varied sunrise industries of packaging (retail) automobiles and consumer products apart from serving conventional sectors. Other liquid products in the portfolio will find usage in ‘essentials’ and ‘aspirationals' of human life, cteating value for today and tomorrow. 21°42'N redefine —— a é Mumbai Dahej SEZ” (21° 42'N, 72" 32°F), home to ONGC Petro additions Ltd, is located on the longest coastline of India in the state. of Gujarat. The state is numero-uno in terms of industrialization and commerce accounting for about 2/8rd of the petrochemical production in the country. It is thus natural that.the region is regarded as the most preferred destination for investments in manufacturing sector, chiefly chemicals and petrochemicals, by the government and private sectors alike, The multi-product Special Economic Zone (SEZ) at Dah} finds an elite berth in the top 50 ‘free zones’ in the world, part of India's first Petroleum, Chemicals and Petrochemicals Investment Region (PCPIR) spanning out in 453 sq. kms., ‘which is in its most advanced state of completion. OPaL is the proud Anchor Tenant of Dahej SEZ taking it to the global centre stage, Delhi - Mumbai Industrial Corridor (DMIC), India's most ambitious infrastructure project aims to develop ‘Smart Cities’ converging next generation technologies across manufacturing and infrastructure sectors. The project, in partnership with Japan, will provide a major impetus to planned urbanization with manufacturing as the key driver to augment agenda of "Global Manufacturing and Trading Hub”. The industrial output likely to triple in next five years, shall be enabled by the extension of seamless connectivity through ports, roads, rail and ai. ert ee Poi enenaene! Dee) + Abedsbad Vadodara Nana Exprassuay tobe ended o Mumbai PCPA lop pared lang Dae) arch aa + Uperatation of sit Fghay an linroads Se eae rid Preah] Sateen ore areca erry + Gren aport for PCPIR *Kistip al Anielonar Seamless Connectivity Delhi Booger s Cee Sr et eer! Bre ed Ser Uae Toad + 40 MMTPA Sot Carga, aud Cargo & + Cainer Po wh event of USD 300s * Calle Fede Torna (1000TEU) Ppway ar Marna Ship Bulg park GMB, Ear et eet ee oi PSaee Diy + Dahitubel Dedicated Fight ‘Corider (DFC) Existing P Proposed The megafactory at work 1, DUAL FEED CRACKER UNIT (DFCU) & ASSOCIATED UNITS (AU) Dual Feed Gracker Unit (DFCU) is based on state of the art technology by Linde AG Germany capable of cracking gaseous and liquid feed to produce 1100 KTPA of Ethylene and 400 KTPA of Propylene. ASSOCIATED UNITS Extraction of high value chemicals is integrated With DECU as associated units including 1), Pyrolysis Gasoline Hydrogenation Unit (PGHU)- licensed by Linde AG, Germany Il) Butadiene Extraction Unit BdEU and Il) Benzene Extraction Unit B2EU - Licensed by Lurgi GmbH 2. PE/PP Units Downstream Units of Polyolefins are configured based on the technology as follows: |) 2x 360 KTPA LLDPE/HOPE Swing Units - Ineos Technologives Licensing, UK. ii) 1 x340 KTPA HDPE Dedicated Slurry Unit - Mitsui Company Ltd, Japan lit 340 KTPA PP Units Ineos Technologies Licensing, USA 3. CAPTIVE POWER PLANT (CPP) CPP to cater to the Power & Steam requirement of the Plant Contractor: BHEL 4, PIPELINE PROJECTS Feed pipeline for C2 C3, C4, from ONGC C2-C3 plant, Dahej Contractor: Ario Infrastructure Private Ltd technology prowess 5. BUTENE-I PACKAGE Butene-|, [sto be produced through a single Ethylene Dimerisation route designed & executed in LEPG mode by Technip France. Main Feedstock ie. polymer grade ethylene DFCU and it will be fed to downstream polyethylene plant (LLDPE/HDPE & Dedicated HOPE) Licensor: AXENS, France 6. COOLING WATER Cooling Tower and Cooling Water System is installed for the Complex. This project is one of the largest valued project for Mechanical Draft Cooling Towers including Cooling Water Systems in India, Contractor: Gammon India Limited 7. INERT GAS AND COMPRESSED AIR (IA/PA) Generator for the Inert gas (2 nos of cryogenic N3 generator chains each of capacity 2000 Nm3/hr.) and compressed Ar System (NPA) created by BOC! India - member of the Linde Group, 8, EFFLUENT TREATMENT PLANT (ETP) ETP for collection of effluent waste from the plant as per GPCB norms, to reduce the effects of waste and toxic materials on the environment. Contractor: Hindustan DORR-OLIVER Limited redefining or 9. INFRASTRUCTURE ‘The Infrastructure Development works consisting of Earth works for the entire complex, project office building and other associated works, Contractor: IVRGL 10. INTEGRATED UTILITIES & OFFSITES Integrated Utilities & Ortsite works for the complex including major areas of project management, raw water system, demineralised water plant, captive plant, tank farm management by Fernas Construction India Pvt, Ltd 11, DOUBLE WALLED STORAGE TANK (DWST) Double Walled Storage Tank (DWST) created for executing the EPC Project of ethylene Storage System. Contractor: Vijay Tanks & Vessels Limited 12. QUALITY CONTROL LABORATORY Quality Control Laboratory, popularly known as “The Gontral Chemical/Polymer Laboratory”, consists of sections like Polymer, Processing, Water testing, Sample preparation catering to the needs of unprocessed analysis to acquire the competencies needed to support plant objective 13. PRODUCT WAREHOUSE Contractor: KTN-IOTL, DEDICATED HIGH DENSITY POLYETHYLENE (340 KTPA) ‘The High Density Polyethylene (HDPE) is produced by dedicated unit having capacity 340 kTPA from Mitsui technology using slurry process. It can produce grades with MFI range of 0.019 0 20.8 g/10 mins (|,2.16) with density ranging from 987 to 963 kg/m’ to cater to large variety of applications, POLYPROPYLENE (340 kTPA) The Polypropylene (PP) is produced by single train of 240 KTPA from Ineos Technologies Licensing, UK. The flexibility in technology enables us to offer large range of homo polymers with different consistencies and MFi's along with IGP for a wide range of applications. SWING HIGH /LINEAR LOW DENSITY POLYETHYLENE (720 KTPA) The High Density Polyethylene (HOPE) / Linear Low Density Polyethylene (LLDPE) are produced by 2 trains of 360 KTPA of Gas based swing process from Ineos Technologies Licensing, UK. It can produce trades with MFI range of 0.019 to 20.8 g/ 10 mins (2.16) with density ranging from 997 to 963 kg/m'to cater to a large variety of applications from food and non-food packaging, industrial products from wire and cable to non-pressure Pipes etc. redefining ir product panorama BENZENE (150 KTPA) a Nias GAS Benzene Extraction Unit (B2EU) is licensed from Lurgi Gmbh capable to produce over 99.90% purity levels of Caprolactam grade. It Is used as chemical intermediate for industrial products ike styrene, phenol, alkyl benzenes finding uses in rubber, plastios and agro-chemical industries. BUTADIENE (115 kTPA) Butadiene Extraction Unit (BDEU) is based on BASF Technology, licensed from Lurgi Gmbh capable to produce over 99.5% purity levels. It is used in production of several rubbers and as chemical intermediates like ABS, PBR and SBR, widely used in tyre industry, paper coating, carpet backing, construction ate. wo cBFS (70 KTPA) Carbon Black Feed stock (CBFS) is produced from the state of the art ‘cracker from Linde AG, Germany. It is arch mix of heavy hydrocarbons from 8 to 016, mainly used to produce Carbon Black. PyGas (165 KTPA) So Pyrolysis Gasoline Hydrogenation Unit (PGHU) is licensed trom Linde AG, Germany. This stream is Benzene depleted PyGas having Benzene content less than 1.5% and is single hydro treated, It is a naphtha range product with ‘high aromatic content used for gasoline blending or feedstock for BTX extraction unit. commitment — redefined ty QUALITY POLICY Focus on quality has been pivotal to excellence in project execution of the state-of-the-art Mega Petrochemical Complex. Guided by the vision of the organisation, we continually endeavour to engrain best Quality Management practices in process and systems for improved performance in line with expectations af the stakeholders. SAFETY We stand committed to the highest level of safety in all our activities. Our commitment is for standardization, adopting the highest standards, using failures as learning tools, ensuring compliance ofall procedures, targeting zero incidents and ensuring that all employees demonstrate the highest level of safety redefine your business edge ENVIRONMENT POLICY Environment protection and preservation is one of our key business philosophies. Driven by the focussed intent of the top management, our activities are based on sound and sustainable ecological principles. Adopting eco-friendly actions and technologies towards continual improvement in environment and energy is the comerstone in our journey for excellence, Opportunities Beckon PRODUCT APPLICATION RESOURCE CENTRE (PARC) Product Application & Research Centre (PARC). PARC is the nerve center of our complex playing vital role in establishing products in the targeted market, especially in the inception period. Manned with experts in testing, processing, R&D and business development, it will act as the key bridge between the converters and the plant A promise of world-class testing facilities, machinery and equipment would transform Technical Assistance, Product Development and Training on offer providing distinctive edge to ‘ourselves and our customers. We at OPal, measure our growth in terms of our contribution towards the society also. We have adopted Ambheta and Luvara village, around Dahej site area and ever since have won the hearts of nearby villagers through our numerous CSR schemes like construction of rooms in Primary School, distribution of school uniforms to children and teachers, construction of bus shelters, toilets etc. Many more such activities planned for future behold our belief in our contribution to the society at large. OPaL is close to commissioning its petrochemical complex, in Dahe} on the west coast of the country. The complex is the largest ne at a single site in South Asia, which also happens to be in the Petroleum, Chemicals and Petrochemicals Investment Region (PCPIR) by the Government of India, frst of its kind, of which OPaL is the anchor tenant. ‘The site can boast ofits world class amenities, infrastructure and ‘multi-modal transportation systems to say the least, creating vast opportunities in mutually beneficial business partnerships and value creation, Strategic and value driven partnerships are considered as real levers of wealth creation in the value opportunity matrix. A wide Product portfolio offers opportunities for convertors to set up plastic manufacturing units in SEZ or to take advantage cof raw materials of global quality standards available next door, ‘apart from opportunities in further downstream integration ‘though secured and dedicated supplies of chemicals on a long term basis. Varied opportunities exist in want of co-creatian, inthe fields of product storage and its movements for both’ domestic and Overseas market in the most innovative and efficient manner, creation of marketing channels for diversified markets to deliver value-seling and customer delight to redefine opportunities in collaboration Individual commitment with redefining one's own ‘IMPOSSIBLE to a group effort is what has defined the team work at OPal. OSS oon nnn See mice es it stands today, slated for its glorious onward march. eo ec REE Rg economic and efficient utilisation of resources. AS we gear up for the commissioning and operations beyond, all such domains Det ee ae Gea na ae ees LETS CO-CREATE, aa ONGC Petro additions Ltd ee coe Seam) id eed Deen nu OD zA a Vadodara 390 011 MOA Cy rca Dist. Bharuch - 392130 ae CaS recta yd Se a) AT CTT Ea)

You might also like