OPaL
ONGC Petro additions LtdVision
' To be a world-class
petrochemical company,
with dominant Indian presence
_ and a preferred choice of customers
, in terms of quality and value”
hs
ONGC Petro additions Ltd
ONGC Petro additions Limited (OPaL), formed as a joint venture
enterprise incorporated in 2006, promoted by Oil and Natural
Gas Corporation (ONGC) and co-promoted by Gas Authority of
India Ltd (GAIL) and Gujarat State Petroleum Corporation
(GSPC) is close to commissioning its grass root mega
petrochemical project at Dahej, Gujarat. OPaL, founded as a
special purpose vehicle (SPV) to effect the Vision of adding
value through forward integration, is also the proud anchor
tenant of the very first Petroleum, Chemicals and
Petrochemicals Investment Region (PCPIR) of its kind in India,
The chiet promoter, ONGC, is @ premier flagship company in
E&P in the oil and gas sector of India, accounting for over 80
per cent of India's oil and gas production finding 335th place in
Fortune 500 and 152nd in Forbes Global 2000. Itis also the only
company from India to feature in Fortune Magazine's list of the
World's Most Admired Companies (2007). The co-promoter,
GAIL, is also India's flagship natural gas company, which
operates in complete natural gas value chain from exploration
and production to marketing through superlative gas
infrastructure. GSPC Is India's only state government-owned
company in the oil and gas exploration and production (E&P)
business. The formidable trio, coming together to steer the
venture, redefined the advent of a new era in petrochemicals.
redefining s—
collaboration ty
Financial investment has played an indelible part in this: mutt
billion venture. Built with best of the technologies, the
petrochemical complex stands testimony to an investment of
over USD 4.5 Bn. The megalith mothers South Asia's
largest Dual Feed Cracker with the capacity of 1100 KTPA
Ethylene capable of producing wide spectrum of petrochemicals
‘through integrated downstream units
Complex is strategically integrated with C2/C3 extraction unit of
ONGC offering distinct competitive advantage with respect to
feedstock securitization
GGsPC} redefining wh
value creati \
ONGC - Naphtha
Hazira & Uran
PLL - Rich LNG The largest E&P company of India, ONGC has the rights to extract the
rich C2+ components from 5 MMTPA rich LNG supplied by Ras Gas,
(Qatar to Petronet LNG Ltd based on which ONGC has set up a first
of its kind C2 + extraction plant in the SEZ region of Dahe}, Gujarat
This strategic access to rich LNG, endows natural securitization of
feedstock to OPal.
Apart from the gaseous feed, ONGC stands tall in committing supply
of naphtha from its units of excellence in Uran and Hazira through
dedicated pipelines to the mega petrochemical complex. The dual
feed cracker has the capability to crack varying proportions of feed
offering operational and commercial flexibility to add value to the
building blocks and create molecules that serve bilion aspirations
and simplify human lives.
Polymers
These molecules have bright ingredients of creating further value in
the downstream chemistry in the vast domain of plastics and
chemicals. Suitably designed to meet some of the most demanding
applications, the polymers can cater to stringent and transforming
applications in varied sunrise industries of packaging (retail)
automobiles and consumer products apart from serving conventional
sectors. Other liquid products in the portfolio will find usage in
‘essentials’ and ‘aspirationals' of human life, cteating value for today
and tomorrow.21°42'N
redefine
——
a
é Mumbai
Dahej SEZ” (21° 42'N, 72" 32°F), home to ONGC Petro
additions Ltd, is located on the longest coastline of India in
the state. of Gujarat. The state is numero-uno in terms of
industrialization and commerce accounting for about 2/8rd of
the petrochemical production in the country. It is thus natural
that.the region is regarded as the most preferred destination
for investments in manufacturing sector, chiefly chemicals and
petrochemicals, by the government and private sectors alike,
The multi-product Special Economic Zone (SEZ) at Dah}
finds an elite berth in the top 50 ‘free zones’ in the world, part
of India's first Petroleum, Chemicals and Petrochemicals
Investment Region (PCPIR) spanning out in 453 sq. kms.,
‘which is in its most advanced state of completion. OPaL is the
proud Anchor Tenant of Dahej SEZ taking it to the global
centre stage,
Delhi - Mumbai Industrial Corridor (DMIC), India's most ambitious
infrastructure project aims to develop ‘Smart Cities’ converging
next generation technologies across manufacturing and
infrastructure sectors. The project, in partnership with Japan, will
provide a major impetus to planned urbanization with
manufacturing as the key driver to augment agenda of "Global
Manufacturing and Trading Hub”. The industrial output likely to
triple in next five years, shall be enabled by the extension of
seamless connectivity through ports, roads, rail and ai.
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+ 40 MMTPA Sot Carga, aud Cargo &
+ Cainer Po wh event of USD 300s
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Ppway ar Marna Ship Bulg park GMB,
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+ Dahitubel Dedicated Fight
‘Corider (DFC)
Existing P ProposedThe megafactory
at work
1, DUAL FEED CRACKER UNIT (DFCU)
& ASSOCIATED UNITS (AU)
Dual Feed Gracker Unit (DFCU) is based on state
of the art technology by Linde AG Germany
capable of cracking gaseous and liquid feed to
produce 1100 KTPA of Ethylene and 400 KTPA
of Propylene.
ASSOCIATED UNITS
Extraction of high value chemicals is integrated
With DECU as associated units including
1), Pyrolysis Gasoline Hydrogenation Unit
(PGHU)- licensed by Linde AG, Germany
Il) Butadiene Extraction Unit BdEU and
Il) Benzene Extraction Unit B2EU - Licensed by
Lurgi GmbH
2. PE/PP Units
Downstream Units of Polyolefins are configured
based on the technology as follows:
|) 2x 360 KTPA LLDPE/HOPE Swing Units -
Ineos Technologives Licensing, UK.
ii) 1 x340 KTPA HDPE Dedicated Slurry Unit -
Mitsui Company Ltd, Japan
lit 340 KTPA PP Units
Ineos Technologies Licensing, USA
3. CAPTIVE POWER PLANT (CPP)
CPP to cater to the Power & Steam requirement
of the Plant
Contractor: BHEL
4, PIPELINE PROJECTS
Feed pipeline for C2 C3, C4, from ONGC C2-C3
plant, Dahej
Contractor: Ario Infrastructure Private Ltd
technology prowess
5. BUTENE-I PACKAGE
Butene-|, [sto be produced through a single Ethylene Dimerisation
route designed & executed in LEPG mode by Technip France.
Main Feedstock ie. polymer grade ethylene DFCU and it will be fed
to downstream polyethylene plant (LLDPE/HDPE & Dedicated
HOPE)
Licensor: AXENS, France
6. COOLING WATER
Cooling Tower and Cooling Water System is installed for the
Complex. This project is one of the largest valued project for
Mechanical Draft Cooling Towers including Cooling Water Systems
in India,
Contractor: Gammon India Limited
7. INERT GAS AND COMPRESSED AIR (IA/PA)
Generator for the Inert gas (2 nos of cryogenic N3 generator
chains each of capacity 2000 Nm3/hr.) and compressed Ar System
(NPA) created by BOC! India - member of the Linde
Group,
8, EFFLUENT TREATMENT PLANT (ETP)
ETP for collection of effluent waste from the plant as per GPCB
norms, to reduce the effects of waste and toxic materials on the
environment.
Contractor: Hindustan DORR-OLIVER Limited
redefining
or
9. INFRASTRUCTURE
‘The Infrastructure Development works consisting of Earth works
for the entire complex, project office building and other
associated works,
Contractor: IVRGL
10. INTEGRATED UTILITIES & OFFSITES
Integrated Utilities & Ortsite works for the complex including
major areas of project management, raw water system,
demineralised water plant, captive plant, tank farm management
by Fernas Construction India Pvt, Ltd
11, DOUBLE WALLED STORAGE TANK (DWST)
Double Walled Storage Tank (DWST) created for executing the
EPC Project of ethylene Storage System.
Contractor: Vijay Tanks & Vessels Limited
12. QUALITY CONTROL LABORATORY
Quality Control Laboratory, popularly known as “The Gontral
Chemical/Polymer Laboratory”, consists of sections like Polymer,
Processing, Water testing, Sample preparation catering to the
needs of unprocessed analysis to acquire the competencies
needed to support plant objective
13. PRODUCT WAREHOUSE
Contractor: KTN-IOTL,DEDICATED
HIGH DENSITY
POLYETHYLENE
(340 KTPA)
‘The High Density Polyethylene (HDPE)
is produced by dedicated unit having
capacity 340 kTPA from Mitsui
technology using slurry process. It can
produce grades with MFI range of 0.019
0 20.8 g/10 mins (|,2.16) with density
ranging from 987 to 963 kg/m’ to cater
to large variety of applications,
POLYPROPYLENE
(340 kTPA)
The Polypropylene (PP) is produced by
single train of 240 KTPA from Ineos
Technologies Licensing, UK. The
flexibility in technology enables us to
offer large range of homo polymers with
different consistencies and MFi's along
with IGP for a wide range of applications.
SWING
HIGH /LINEAR LOW
DENSITY
POLYETHYLENE
(720 KTPA)
The High Density Polyethylene (HOPE) /
Linear Low Density Polyethylene (LLDPE)
are produced by 2 trains of 360 KTPA of
Gas based swing process from Ineos
Technologies Licensing, UK. It can produce
trades with MFI range of 0.019 to 20.8 g/
10 mins (2.16) with density ranging from
997 to 963 kg/m'to cater to a large variety
of applications from food and non-food
packaging, industrial products from wire
and cable to non-pressure Pipes etc.
redefining ir
product panorama
BENZENE
(150 KTPA)
a Nias
GAS
Benzene Extraction Unit (B2EU) is
licensed from Lurgi Gmbh capable to
produce over 99.90% purity levels of
Caprolactam grade. It Is used as
chemical intermediate for industrial
products ike styrene, phenol, alkyl
benzenes finding uses in rubber, plastios
and agro-chemical industries.
BUTADIENE
(115 kTPA)
Butadiene Extraction Unit (BDEU) is
based on BASF Technology, licensed
from Lurgi Gmbh capable to produce
over 99.5% purity levels. It is used in
production of several rubbers and as
chemical intermediates like ABS, PBR
and SBR, widely used in tyre industry,
paper coating, carpet backing, construction
ate.
wo
cBFS
(70 KTPA)
Carbon Black Feed stock (CBFS) is
produced from the state of the art
‘cracker from Linde AG, Germany. It is
arch mix of heavy hydrocarbons from
8 to 016, mainly used to produce
Carbon Black.
PyGas
(165 KTPA) So
Pyrolysis Gasoline Hydrogenation Unit
(PGHU) is licensed trom Linde AG,
Germany. This stream is Benzene
depleted PyGas having Benzene content
less than 1.5% and is single hydro
treated, It is a naphtha range product with
‘high aromatic content used for gasoline
blending or feedstock for BTX extraction
unit.commitment
—
redefined ty
QUALITY POLICY
Focus on quality has been pivotal to
excellence in project execution of the
state-of-the-art Mega Petrochemical
Complex. Guided by the vision of the
organisation, we continually endeavour
to engrain best Quality Management
practices in process and systems for
improved performance in line with
expectations af the stakeholders.
SAFETY
We stand committed to the highest
level of safety in all our activities. Our
commitment is for standardization,
adopting the highest standards, using
failures as learning tools, ensuring
compliance ofall procedures, targeting
zero incidents and ensuring that all
employees demonstrate the highest
level of safety
redefine
your
business
edge
ENVIRONMENT POLICY
Environment protection and preservation
is one of our key business philosophies.
Driven by the focussed intent of the top
management, our activities are based on
sound and sustainable ecological
principles. Adopting eco-friendly actions
and technologies towards continual
improvement in environment and energy
is the comerstone in our journey for
excellence,
Opportunities Beckon
PRODUCT APPLICATION
RESOURCE CENTRE (PARC)
Product Application & Research Centre
(PARC). PARC is the nerve center of our
complex playing vital role in establishing
products in the targeted market,
especially in the inception period.
Manned with experts in testing,
processing, R&D and business
development, it will act as the key bridge
between the converters and the plant
A promise of world-class testing
facilities, machinery and equipment
would transform Technical Assistance,
Product Development and Training on
offer providing distinctive edge to
‘ourselves and our customers.
We at OPal, measure our growth in
terms of our contribution towards the
society also. We have adopted Ambheta
and Luvara village, around Dahej site
area and ever since have won the hearts
of nearby villagers through our
numerous CSR schemes like construction
of rooms in Primary School, distribution
of school uniforms to children and
teachers, construction of bus shelters,
toilets etc. Many more such activities
planned for future behold our belief in our
contribution to the society at large.
OPaL is close to commissioning its petrochemical complex, in
Dahe} on the west coast of the country. The complex is the largest
ne at a single site in South Asia, which also happens to be in the
Petroleum, Chemicals and Petrochemicals Investment Region
(PCPIR) by the Government of India, frst of its kind, of which
OPaL is the anchor tenant.
‘The site can boast ofits world class amenities, infrastructure and
‘multi-modal transportation systems to say the least, creating vast
opportunities in mutually beneficial business partnerships and
value creation,
Strategic and value driven partnerships are considered as real
levers of wealth creation in the value opportunity matrix. A wide
Product portfolio offers opportunities for convertors to set
up plastic manufacturing units in SEZ or to take advantage
cof raw materials of global quality standards available next door,
‘apart from opportunities in further downstream integration
‘though secured and dedicated supplies of chemicals on a long
term basis.
Varied opportunities exist in want of co-creatian, inthe fields of
product storage and its movements for both’ domestic and
Overseas market in the most innovative and efficient manner,
creation of marketing channels for diversified markets to deliver
value-seling and customer delight to redefine opportunities in
collaborationIndividual commitment with redefining one's own ‘IMPOSSIBLE
to a group effort is what has defined the team work at OPal.
OSS oon nnn See mice es
it stands today, slated for its glorious onward march.
eo ec REE Rg
economic and efficient utilisation of resources. AS we gear up for
the commissioning and operations beyond, all such domains
Det ee ae
Gea na ae ees
LETS CO-CREATE,
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ONGC Petro additions Ltd
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Vadodara 390 011 MOA Cy
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