24 PART- B SUB-SECTION - Ill A-01 SPECIFICATION FOR PIPESCLAUSE NO, TECHNICAL REQUIREMENTS: 1.00.00 2.00.00 3.00.00 3.01.00 3.02.00 3.03.00 3.04.00 3.05.00 3.06.00 ‘SPECIFICATION FOR PIPES GENERAL ‘This specification covers the specific requirement of design, material, manufacture / fabrication, constructional features, inspection & testing, supply and delivery of ‘spiral welded carbon steel pipes. CODE AND STANDARDS: ‘The design, manufacture, inspection and testing of MS water pipes shall comply with the latest BIS Standard (Indian Standard). IS: 3589 (Steel Pipes for Water and ‘Sewage (168.3 to 2540 mm Outside Diameter)) or Equivalent ASTM / API / DIN or any other Inierational Standard unless otherwise specified elsewhere in this ‘Technical Specification ‘The equivalency of design standard proposed to be adopted by the Bidder! Supplier with the specified Indian Standard (IS: 3589) shall be clearly brought out in the Bid by comparing the various parameters, process description etc. DESIGN & MANUFACTURING REQUIREMENTS ‘The pipe shail conform to designation Spirally weld (SAW) Fe410 of IS: 3589 or Equivalent Standard, The pipe shall be manufactured by Submerged Arc welded process with Spiral ‘seam welding as per |S: 3589 or Equivalent standard. ‘The dimensional details & acceptable tolerances of the required pipes be as follows: a) Pipe Diameter shall be 1000 mm NB having outside diameter of 1016 mm and thickness of 8.8 mm conforming to IS: 3589 or Equivalent design standard. b) Tolerance on outside diameter and thickness shall conform to IS: 3689 or Equivalent design standard. ©) Random length of pipe to be supplied shall be 12 meters plus or minus 2 meters. (i¢.) 10 to14 M length. ‘e) Tolerance on Straightness of pipe shall not be more than 0.2 percent of length ‘of each pipe. f) The Ovality shall not exceed 1% of the nominal diameter of the cross section ‘under consideration subject to a maximum of 10 mm. Both the ends of each pipe length of pipe shall be manufactured with bevel ends and shall be delivered with end protection covers. : ‘They should be truly cylindrical of clear internal diameter specified, of uniform thickness, smooth and strong, free from dents, cracks and holes and other defects, ‘All materials shall be new and procured directly from the manufacturers for this projects. 'NABINAGAR SUPER THERMAL POWER ‘PROJECT (Bx660 MW) TECHNICAL SPECIFICATIONS | _ sub-section =) [MAKEUP WATER (SUPPLY) PACKAGE anon lsecercnnenrancoes| rae sold LCLAUSE NO. TECHNICAL REQUIREMENTS, | 3.07.00 4.00.00 4.01.00 4.02.00 4.03.00 4.04.00 5.00.00 5001.00 5.02.00 5.03.00 5.04.00 All the pipes shall be coated with 3LPE coating except the bare pipe which shall be applied with a protective coat of red oxide primer or varnish externally to prevent ‘usting during the period of transportation & storage before the pipes are used for installation INSPECTION AND TESTING Al Maierial shall be tested as per relevant design standard ‘All the mechanical and chemical tests including optional tests if any as per the relevant standards shall be carried out and the test certificates for the same shall be Submitted for Employer's approval ‘The hydraulic tests shall be conducted as per the piping standard (.e.) |S: 3689 or Equivalent Standard Prior to testing, the pipe shall be inspected thoroughly and all the apparent defects in welding such as porosity etc. shall be repaired by gouge and re-welding. ‘TRANSPORTATION AND DELIVERY OF PIPES All pipes fabricated in the factory and temporatily stacked in the Contractor's yard or factory shall be transported to the Employer's storage site after shop testing & Cleaning them intemally. The loading in the factory shall be carried out by means of either a crane, gantry or with shear legs, so as not to cause any damage to the finished material. Similarly, while unloading and stacking, great care shall be taken to ensure that the material is not damaged or dented. The equipments to be used for loading / unloading shall be as approved by the Employer or his representative. ‘The material being delivered at site shall be jointly inspected by the Employer or his representative and the Contractor and defective or damaged pipe shall be rejected by Employer or Employer may allow repair of the pipe to the satisfaction of the Employer or his Representative, Props of approved designs shall be fixed to the pipes during transit to avoid undue ‘sagging and consequent distortion. After the pipes are carefully stacked, props may bbe removed and re-used for subsequent operations, ‘At Employer's storage site, pipes shall be stacked in such a way that suitable gaps shall be left in the pipes at intervals to permit access from one side to the other. 2 'NABINAGAR SUPER THERMAL POWER PROJECT (2x660 MM) TECHNICAL SPECIFICATIONS MAKEUP WATER (SUPPLY) PACKAGE ‘SECTION! -Pan-8