Bridge Works : 14-Superstuctre Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications b) Labour Note i) For making and fixing cables, anchorages Mate day Blacksmith day Mazdoor day ii) Forprestressing Mate/Supervisor day Prestressing operator/Fitter day Mazdoor day iii) For grouting MatelSupervisor day Mason day Mazdoor day ©) Machinery Stressing jack with pump hour Grouting pump with agitator hour Generator 33 KVA hour d) Overheads @ % on (atbte) e) Contractor's profit@ % on (a+btctd) Cost for 0.377 M atbterdte Rate per MT = (atbtctd+e)/0.377 Cost of HT steel has been taken for delivery at site. Hence, carriage has not been considered. 191 0.16 4.00 3,00 0.05 0.25 4.00 0.08 0.25 1.00 2.50 4,00 3.50Bridge Works :14-Supersivcture sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications 14 2702 Providing and laying cement concrete wearing coat M 30 grade Including reinforcement complete as per drawit and Technical Specification Unit = 1 cum Taking output = 1 cum a) Material i) Cement Concrete M30 Grade cum 1.00 (Refer relevantitem of concrete in item No, 14.1, excluding formwork) ji) HYSD bar reinforcement Mt 0.075 (Rate as per item No 14.2) b) Labour for leaning deck slab concrete day 0.15 surface ©) Overheads @ % on (a+b) 4d) Contractor's profit @ % on (a+b+e) Rate per cum = (asbsc+d) 492Bridge Works 14-Supersructure St. | Reference to Description unit | Quantity | Rate No. MoRT&H. Rs. Specifications 445. 51882702 Mastic Asphalt Providing and laying 12 mm thick mastic asphalt wearing course on top of deck slab excluding prime coat with paving grade bitumen meeting the requirements given in Table 500-29, prepared by using mastic cooker and laid to required level and slope after cleaning the surface, including providing anti-skid surface with bitumen precoated fine grained hard ‘stone chipping of 9.5 mm nominal size at the rate of 0.005 cum per 10 sqm and at an approximate spacing of 10 cm center to centor in both directions, pressed into surface when the temperature of surfaces notless than 100°C, protruding 1mm to 4 mm over mastic surface, all complete as per Clause 515. Unit = sam Taking output = 72.45 sqm (2 tonnes) (0.869 cum) assuming a density of 2.3 tonnes/cum a) Labour Mate Mazdoor Mazdoorskilled b) Machinery ‘Mechanical broom @ 1250 sqm per hour hour 0.08 Air compressor 250 cfm hour 0.06 Mastic cooker 1 tonne capacity hour 6.00 Bitumen boiler 1500 litres capacity hour 6.00 ‘Tractor for towing and positioning of hour 4.00 mastic cooker and bitumen boiler 493Badge Works = 14-Superstrcture Sr. No. Reference to MoRT&H Specificat Description Unit Quantity Rate Rs. Note ©) Material Base mastic (without coarse aggregates) = 60 per cent Coarse aggregate (3.35 mm to 9.5 mm) 40 per cent Proportion of material required for mastic asphalt with coarse aggregates (based on mix design done by CRRI for a specific case) ) Bitumen 80/100 or 60/70 @ 10.2 percent tonne bby weight of mix 2 x 10,2/100 = 0,204 ii) Crusher stone dust @ 31.9percentby cum weight of mix = 2 x $1.9/100 = 0.638 tonnes = 0.638/1.625 = 0.39 Lime stone dust filer with calcium Mr carbonate content not less than 80 per cent by weight @ 17.92 per cent by weight of mix = 2x 17.92/10 = 0.36 i) Coarse aggregates 3.35 mm to 9.5mm cum @ 40 per cent by weight of mix 2x 40/100 = 0.8 MT = 0.8/1.456 = 0.55 \ Pre-coated stone chips of 13,2 mm cum nominal size for skid resistance 72.46x0.005/10 = 0.036 vi) Bitumen for coating of chips @ 2 per 9 cent by weight = 0.036 x 1.456 x 2/100 = 0.001048MT = 1.05kg 0) Overheads @ % on (aeb+e) ©) Contractor's profit @ %on(asbscsd) Cost for 70 sqm = arbecedie Rate per sam = (arb+oedvey70 1. The rates for6 mm or any other thickness may be worked out on pro-rata basis. 494 0.204 0.39 0.36 oss 0.038Bridge Works: 14-Supersiructure Reference to Specifications Description Rate Rs. 2703,1600,1600 & 2. Where tack coats required to be provided before laying mastic asphalt, the same is required to be measured and paid separately. 3, The quantities of binder, filler and ‘aggregates are for estimating purpose. Exact quantities shall be as per mix design 4. This rate analysis is based on design made by CRRI for a specific case and is meant for estimating purposes only, Actual design is required to be done for each case. 5, The quantity of bitumen works out 17 per cent of the mastic asphalt biocks without aggregates and falls within the standards laid down by MoRT&H Specifications. Construction of precast RCC railing of 30 grade, aggregate size not exceeding 412 mm, true to line and grade, tolerance of vertical RCC post not to exceed 1 in 00, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and Technical Specifications unit = 1 RM Taking output x 24m span =48.m a) Material i), M30 Grade Reinforced Cement Concrete No. of vertical posts = (12 + 2)2 = 28 Nos. External area of vertical post 0.25 x 0.275 = 0,069 sqm 495Bridge Works: 14-Superstractore Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs, Specifications Concrete in vertical post: 4.932 cum Hand rail in 3 tiers = 3 x 24 External area = 0.170 x 0.17% Conerete in hand rails = 0.03 x 72 0.089 x 28 = 2m 03 sqm 2.16 cum Total Concrete = 1.932 + 2.16 = 4.092 cum (Refer MoRT&H $D/202), (Rate as per item No.14.1, except cost of form work} Add 5 percent of above cost for formwork for casting in casting yard, ii) HYSD bar reinforcement Mr 885 (Rate as peritem No. 14.2) Reler MoRT&H SD/202 Add 5 per cent of (a) for handling and fixing of precast panels in position Cost for 48 m Rate per metre = (a)/48, Note 1. Quantities of material have been adopted rom standard plans of MoRT&H vide drawing No, SD/202 48m lengthis the total linear length adding both sides of 24 m span, 496Bridge Works 14-Supersiucture — | Se. | Reference to Description unit | Quantity | Rate | No. MoRT&H Rs. | Specifications 147. 2703,1500,1600& Construction of RCC railing of M 30 1700 grade in-situ with 20 mm nominal size aggregate, true to line and grade, tolerance of vertical RCC post not to exceed 1 in 500, centre to centre spacing between vertical post not to exceed 2000 mm, leaving adequate space between vertical post for expansion, complete as per approved drawings and Technical Specifications Unit = 1 RM Taking output = 2 x 24m span = 48 m. a) Material i) M30 Grade Reinforced Cement Conerete No. of vertical posts = (12 +2)2= 28 Nos, External area of vertical post 0.25 x0.275 = 0.069 sqm Concrete in vertical posts = 0.089 x 28 = 1,932. cum, Hand rail in 3 tiers = 3x 24=72m ternal area = 0.170 x0.175 =0.08 sam Concrete in hand rails = 0.03 x 72 = 2.16 cum Total Concrete = 1.932 + 2.1 (Refer MoRT&H 80/202) = 4,092 cum (Rate as per item No.14.1, except cost of fornwark) |Add 12 per centof above cost for formwork 497 cum 4.992re Bridge Works: 14-Supersiueture sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications il) HYSD bar reinforcement Mr 0865 (Rate as per item No. 14.2) ReferMoRT&H SDI202 Cost for 48m = a Rate per metro = (a)/48 Note : 4. Quantities of material have been adopted from standard plans of MoRT&H vide drawing No, $D/202 2. 48mlength is the total linear length adding both sides of 24 m span, 148. 2703.2 1900 Providing, fitting and fixing mild steel railing complete as per drawing and Technical Specifications Unit = 4 Running metre Taking output = 2.x 60m spa a) Material 1) ISM 100= 2.806 x 1.05=2.946MT = MT. 2.946 2) MS Flat = 0.964 x 1.05 = 1.012 MT ur 1012 MS bars = 0.17 x 1.05 = 0.180 MT Mt 018 MS bolts, nuts and washers Mr 015 Add @ 5 per cent of cost of material for painting one shop coat with red oxide primer and three coats of synthetic enamel paint and. consumables to safeguard against weathering ‘and corrosion Add for cost of concrete for fixing vertical pasts in the performed recess @ 1 percent of cost of material 498Bridge Works: 14-Supersructre Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications ‘Addfor electricity charges, welding and driling ‘equipment, electrodes and other consumables @ 1 per cent of cost of material b) Labour Mate day 2.80 Mazdoor (skilled) day 30,00 Mazdoor day 40.00 ©) Overheads @ — % on (a+b) d) Contractor's profit @ % on (atb+c) Cost for 100 m stee! railing = atbrcta Rate per metre = (atb+c+d)/100 14.9. 2705 Drainage spouts complete as per drawing and Technical Specifications Unit = 1 No. Taking output= 1 No. a) Material Corrosion resistant structural ste! kg 4.00 including 5 per cent wastage Gi pipe 100 mmd m Gl bolt 10 mm dia, Nos Galvanised MS f) Nos b) Labour For fabrication Mate day Skilled (Blacksmith, welder etc.) day Mazdoor day For fixing in position Mate day Mason day Mazdoor day 499Bridge Works: 1-Superstructure sr. No. Reference to MoRT&H. Specifications Description Unit | Quantity | Rate Rs, 14.10, 14.41. Note: 2700 1800, 1600, 1700 & 2704 ‘Add @ 5 per cent of cost of material and labour for electrodes, cutting gas, sealant, anti- corrosive bituminous paint, mild steel grating, ete. c) Overheads @ = % on (ab) d) Contractor's profit @ % on (atb+e) Rate per metre = (atb+c+d) 1 surface nun-offto drains provided level In case of bridges, Pipe shal be provided to ensure that there isno splashing of water from the drainage spout on the structure In case of viaducts in urban areas, the drainage spouts should be connected with suitably located pipelines to discharge the round ficient length of G.| PCC M 15 Grade levelling course below approach slab complete as per drawing and Technical Specifications unit cum ing output = 4 cum a) Material Concrete, Rate as per item No. 12.8(A) cum 4.00 Less Formwork Reinforced cement concrete approach slab including reinforcement and formwork complete as per drawing and Technical Specifications Unit cum Taking oulput= 4 cum 500Bridge Works: L4-Superstructore St No. 14.12. Reference to MoRT&H Spe ications 1600 Note Description unit | Quantity | Rate Rs. ‘a) Material Cement concrete RC M30 Grade cum 1,00 (Refer relevant item of concrete in tor No. 12.8 (G) except that formwork may De added at the rate of 2 per cent of cost against 3.5 per cent provided in the foundation concrete. HYSD bar reinforcement wr 0.05 (Rate as peritem No. 14.2) Rate per cum (a) “The grade of reinforced cement concrete may pe adopted as M 30 for severe conditions and M25 for moderate conditions. providing anti-corrosive treatment to HYSD reinforcement with Fusion Bonded Epoxy Coating (FBEC) Unit = 1 MT Taking output MT ‘Tobe taken as per the prevailing market rates Contractors generally do not have expertise for this item. The jab is, therefore, got done trom specialised firms who have the expertise in the field of construction chemicals. The prevailing rate in the markets reguired t0}De fiecertained from the market and added 19 the cost estimate. Detailed guidelines in this regard have beenissuedby MORTEM vide nel Circular No, RWINH-34041/44/91-S8R daleo 24,3.2000. 501Bridge Works 14Superstructure Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs, Specifications 14.13, 180082300 —_Precast-pretensioned Girders Providing, precasting, transporting and placing in position precast-pretensioned Concrete girders as per drawing and Technical Specifications Unit = + cum Taking output = 1 cum Grade of concrete - M40 a) Material Mr a7 cum 0.45 20 mmaggregate cum 054 10 mm aggregate cum 0.36 ixture @ 0.4 per cent of cement kg 1.88 HYSD ste! ur ot HT strand with § percentas wastage MT. 0.06 ‘and extra length for anchoring LO for steam curing Litre 37.00 ‘Add consumables such as binding wire, foay Packing tape, shuttering oil, HDPE pipe for Uunbonding of strand, bolt and nuts ete @ 1 per cent of material cost b) Labour (@ Cutting, bending, making reinforce- ‘ment cage, placing in position, binding etc. complete Taking quantity of steel 100 kg/cum of concrete including laps and wastage Mate day 0.06 Mazdoor skilled day 0.35 Mazdoor day 4.40 502Bridge Works: 4-Supersrueture Sr. | Reference to Description Unit Rate No. MoRT&H Rs. Specifications (ii) Cable cutting and threading in position \g by insulation tape with HDPE pipes etc., prestressing and cutting of extra length of HT strand after de-stressing Taking quantity of HT strand 60 kg/cum Mate day o02 Mazdoor skilled cay 014 Mazdoor day 0.50 (iii) Erection and dismantling of shuttering Taking shuttering area 10 sqmicum of concrete Mate day 012 Mazdoor skilled day a0 Mazdoor day 2.00 (iv)Conereting by batching plant and stationary concrete pump Mate day 0.03 Mazdoor skilled day 0.05 ‘Mazdoor cay 0.60 (v) Steam curing and manual curing Mate say 0.01 Mazdoor day 0.35 (vi) Handling of precast girder, stacking in stockyard and again loading in traitor Mate day 0.0 Mazdoor day 0.25 (vii) Placement of girders in position over pier caps including placement of sand jacks, channel, levelling etc. Mate day 001 Mazdoor skilled day 0.08 Mazdoor day 0.24Bridge Works M4-Superstustre |st. | Reference to Description Unit | Quantity | Rate | No. MoRT&H. Rs. Specifications ©) Machinery i) Ateasting yard Generator 100 KVA hour 0.05 Batching plant @ 20 cuminour hour 0.05 ‘Transit mixer 4 cum capacity hour 0.10 Concrete pump siationary hour 0.05 Crane 35 tonne capacity hour 0.10 Trailor 30 tonne capacity hour 0.10 Loader hour 0.05 ii) For transportation and placement at site Crane 36 tonne capacity hour 018 Trailer 30 tonne capacity for transporting km 25. to site (L-Lead in kilometre) Trailor 30 tonne capacity during hour ons placement Cost of formwork, steam curing arrangement, pretensioning arrangement etc. @ § per cen’ of cost material, abour and machinery 4) Overheads @ —% on (atbtc} €) Contractor's profit@ % on (atbtc+d) Rate per cum = (atb+c+d+e) 14.14, 170081800 Providing and fixing helical pipes in voided concrete slabs Unit = 1 Running metre Taking output = 1 Running metre 504ridge Works | Superstructure Sr. No. Reference to MoRT&H_ Specifications Description Unit. Quantity Rate Rs. 14.15. 14.16. 800 800 a) Material Helical pipes 600 mm diameter Tie rods 20 mm diameter Consumables for sealing joints etc. @5 per cent of cost of material b) Labour Mate Fitter ‘Mazdoor ©) Overheads @ thon (a+b) d) Contractor's profit @ _ %on (atbtc) Rate per cum = (atbtctd) Crash Barriers ‘The rate analysis for rigid crash barrier in reinforced cement concrete, semi-rigid crash barrier with metal beam and flexible crash barrier with wire ropes have been made and included in Chapter-8 on Traffic and Transportation Painting on Concrete Surface Providing and applying 2 coats of water based cement paint to unplastered concrete surface after cleaning the surface of dirt, dust, oil, grease, efflorescence and applying paint @ of 1 litre for 2 sqm. Unit = sqm Taking outpu! 505 RM No. day cay day 4,00 4.00 0.01 0.05 0.20Bridge Works: 14-Supersructre Sr. | Reference to Description Unit | Quantity | Rate No, MoRT&H Rs. Specifications a) Labour Mate day 0.01 Painter day 0.25 Mazdoor (skied) day 025 b) Material Water based paint of approved quality Litres 5.00 for cement conerete surface ©) Overheads @ — % on (a+b) @) Contractor's profit@ % on (a+b+o) Cost for 10 sqm=arbtc+a Rate per sqm = (atbtc+dj/10 14.17. 2604 Burried joint Providing and laying a burried expansion joint, expansion gap being 20 mm, covered with 12 mm thick, 200 mm wide galvanised weldable structural steel plate as per IS: 2062, placed symmetrical to Centre line of the joint, resting freoly over the top surface of the deck concrete, welding of 8 mm dia. 100 mm tong galvanised nails spaced 300 mm cic along the centre lino of the plate, all as specified in Clause 2604, Unit = Running metre Taking output = 12m a) Labour Mate day 0.02 Mazdoor day 0.40 Mazdoor (skilled) day 0.20 506Bridge Works: I4-Superstructure Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications b) Material Galvanised M.S. plate 200mm wide, kg 237.50 12 mm thick @ 94.20 kg/sqm including S percent wastage Add 1 per cent of cost of steel plate cutting, welding consumables and galvanised nails ©) Overheads @ % on (a+b) 4d) Contractor's profit @ — % on (a+b+c) Cost for 12m = atbtctd Rate per metre = (atbtctdy/12 Note Guidelines laid down vide the MoRT&H Circular No. RW/NH-34059/1/96-S&R dated 30.11.2000 and subsequent corrigendum dated 25.01.2001 may be reffered for ‘expansion joints 14.18, 2605 Filler joint () Providing and fixing 2 mm thick corrugated copper plate in expansion joint complete as per drawing and Technical Specifications Unit = Running metre Taking output = 12m a) Labour Cutting, bending, carrying & fixing etc. Mate day 0.04 Mazdoor day 0.50 Mazdoor (skilled) day 0.50Bridge Works H-Superstrucure Reference to MoRT&H Specifications Descript Unit Quantity Rate Rs. b) Material Copper piate - 12 miong x 250mmwide kg Area = 12 x 0.25 = 3 sqm ‘Weight = 3 x 0,002 x 8900 = 53.4 kg Wastage @ 2.5 per cent=1.33 kg/54.73 kg say = 55 kg, ©) Overheads @ — % on (a+b) 4) Contractor's profit@ —%on (atb+o) Cost for 12m = arbectd Rate per metre = (atbtcea)i2 (ii Providing and fixing 20 mm thick compressible fibre board in expansion joint complete as per drawing and Technical Specifications Unit = Running metre Taking output = 12m a) Labour For carrying, placing & fixing Mate day Mazdoor day Mazdoar (skilled) day b) Material 20mm thick compressible fibre board sqm 12 mlong x 25 em deep 2 x 0.25 = 3 sqm c) Overheads @ % on (a+b) d) Contractor's profit @ — % on (a+b+c) Cost for 12m = atbtord Rate per metre = (atb+c+d)/12 508 55.00 oot 0.10 0.10 3.00Bridge Works: H4-Superstueture Reference to Specifications Description Unit | Quantity | Rate = Providing and fixing in position 20mm thick premoulded joint filler in expansion joint for fixed ends of simply supported spans not exceeding 10 m to cater for a horizontal movement upto 20 mm, covered with sealant complete as per drawing and Technical Unit = Running metre Taking output= 12m a) Labour Mate day 0.01 Mazdoor day 02 ‘Mazdoor (skilled) aay 010 b) Material Premoulded joint filer 12 miong , 20mm sam thick and 300 mm deep «) Overheads @ “bon (arb) @) Contractor's profit@ _% on (atbte) Cost for 12m = atbrord Rate per metre = (aebtoray/t2 {ivjProviding and filling joint sealing compound as per drawings and Technical Specification with coarse sand and 6 per cent bitumen by weight Unit = Running metre Taking output= 12m 42 mlong x 100 mm wide * 10 mm deep recess a) Labour Mate ‘Mazdoor ‘Mazdoor (skilled) day 6 0.02 509Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications b) Material Sand cum ao12 Volume 12 « 0.1 * 0.01 = 0.012 cum Weight = 0.012 « 1400 Bitumen 16.8 « 0.06 = 1 kg tonne 0.001 ©) Overheads @ % on (ab) 4) Contractor's profit@ — % on (a+b+e) Cost for 12 mwith 1 cm depth = atbrc+a Rate per m with 1 cm depth = (atb+c+ayi12 Note Forarriving at the final rate of filer joints perm length and per em depth of joint filling ‘ompound, the rates at Sr. No. i) li, ii) & iv) shall be added 14.19, 2600 Asphaltic Plug Joint Providing and laying of asphaltic plug joint, to provide for horizontal movement of 25 mm and vertical movement of 2 mm, depth of joint varying from 75 mm to 100 mm, width varying from 500 mm to 750 mm (in traffic direction), covered with a closure plate of 200 mm x 6 mm of weldable structural steel conforming to 1S: 2062, asphaltic plug to consist of polymer modified bitumen binder, carefully selected single size aggregate of 12.5 mm nominal size and a heat resistant foam caulkinglbacker rod, all as per approved drawings and Specifications Unit = Running metre Taking output = 12 mBridge Works : 4-Superstructre Sr. | Reference to Description unit | Quantity | Rate No. MoRT&H Rs. Specifical a) Labour Mate day 0.082 ‘Mazdoor day 1.00 Mazdoor (skilled) day 0.30 b) Material Crushed stone aggregate 2.5mm cum 0.75 nominal size Polymer modified bitumen kg 7780 Galvanised structural steel plate 200mm kg 113.00 wide, 6 mm thick, 12m long (2.4 sqm) @ 47.10 kg/sqm including 5 per cent wastage ‘Add 1 per cent for welding and foam caulking! backer fod and other incidentals ©) Machinery Mini hot mix plant hour 0.50 Smooth 3-wheeled steel roller 8-10 hour 0.50 capacity Note d) Overheads @ — % on (atb+c) e) Contractor's profit @ %on (axb+c+d) asbrcrdee Cost for 12 m asphalt plug joi Rate per metre = (arbecedte)/12 The nominal size of aggregates shall be 12.5 mi for depth of joint upto 75 mm and 20mm, for joints of depth more than 75 mm,Bridge Works 4.Superstreure Sr. No. Reference to MoRT&H Specifications Description Unit Quantity Rate 14.20. 2606 Elastomeric Slab Seal Expansion Joint Providing and laying of an elastomeric slab seal expansion joint, catering to right or skew (less than 20 deg., moderately curved with maximum horizontal movement upto 50 mm, complete as per approved drawings and standard specifications to be installed by the manufacturor/supplier or their authorised representative ensuring compliance to the ‘manufacturer's instructions for installation and Clause 2606 of MoRT&H Specifications for Road & Bridge Works Unit = Running metre Taking output = 12m a) Labour Mate Mazdoor ‘Mazdoor (skilled) ») Material ‘Supply of elastomeric slab seal expansion joint assembly manufactured by using chloroprene, elastomer for elastomeric conforming to Claus: IRC. 83 (Partll}, complete as per approved drawings and standard specification conforming to Clause 2606 of MoRT&H Specifications slab unit 5.1 of Add 5 per cent of costof material for anchorage reinforcement, welding and other incidentals ©) Overheads @ % on (a+b) day day day M 0.08 4.00 0.50 12.00Bridge Works: Mt Superstmerse Sr. | Reference to Description unit | Quantity | Rate No. MoRT&H Rs. Specifications | d) Contractor's profit @ % on (a+b+c) Cost for 12m = asbeord Rate per metre (asbecrdyit2 14.21. 2600 Compression Seal Joint Providing and laying of compression seal joint consisting of steel armoured nosing at two edges of the joint gap suitably anchored to the deck concrete and a preformed chloroprene elastomer or closed cell foam joint sealer compressed and fixed into the joint gap with special adhesive binder to cater for a horizontal movement upto 40 mm and vertical movement of 3 mm Unit = Running metre Taking output = 12 m a) Labour Mate day 0.036 Mazdoor day 0.60 Mazdoar (skilled) day 0.30 b) Material Galvanised angle sections 100mmx kg 446.00 100 mm of 12 mm thickness weldable structural steel as per IS: 2062, 2 Nos. of 12m length each @ 17.7 kg/m and 5 per centwastage Add § per cent of cost of above for structural steel for anchorage, welding and other incidentalsBridge Works M4-Superstuetare Sr. | Reference to Descri Unit | Quantity | Rate No. MoRT&H Rs. Specifications Preformed continuous chloroprene M 12.00 Note: elastomer or closed cell foam sealing element with high tear strength, ‘vulcanised in a single operation for the full length ofa joint o ensure water tightness Add 1 per cent of cost of sealing element for lubricant-cum-adhesive and other consumables ©) Overheads @ — % on (a+b) d) Contractor's profit@ % on (a+b+c) Cost for 12m = atbrord Rate per metre = (atbto+d)it2 1. The installation shall be done by the manufacturer or his authorised representative to the satisfaction of the Engineer, 2. The concreting for joining the expansion jointassembly with the deck has not been included in this analysis as the same is catered in the quantities of RCC deck. 3. The anchoring bars of the expansion joint assembly shall be welded to the main reinforcement of the deckBridge Works: 14-Supersrueture Sr. No. Reference to MoRT&H Specifications Description unit | Quantity | Rate Rs. 14.22. 2607 Strip Seal Expansion Joint Providing and laying of a strip seal expansion joint catering to maximum horizontal movement upto 70 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation Unit = Running metre Taking output = 12m a) Labour Mate cay Mazdoor day Mazdoor (skilled) day b) Material ‘Supply of complete assembly of strip seal RM 12.00 expansion joint comprising of edge beams, anchorage, strip seal element and complete accessories as per approved specifications and drawings ‘Add 5 per cent of cast of material for anchorage reinforcement, welding and other incidentals c) Overheads @ — % on (a+b) d) Contractor's profit@ —% on (atbre} Cost for 12m = atbrotd Rate per metre = (atb+c+d)/12 sisre Bridge Works: 14-Superstuctre Reference to MoRT&H Specifications Deserip' Unit Quantity Rate 14.23, Note: 2600 1. The installation shall be done by the manufacturer or his authorised representative to the satisfaction of the Engineer. 2. The concreting for joining the expansion joint assembly with the deck has not been included in this analysis as the same is catered in the quantities of RCC deck. Modular Strip/Box seal Joint Providing and laying of a modular strip box seal expansion joint including anchorage catering to a horizontal movement beyond 70 mm and upto 140 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/ supplier or their authorised representative ensuring compliance to the manufacturer's instructions for installation Unit = Running metre Taking output = 12 m a) Labour Mate Mazdoor Mazdoor (skilled) b) Mater Supply of a modular strip/box seal joint assembly comprising of edge beams, central beam, 2 modules chloroprene seal, anchorage elements, support and control system, all steel sections protected against corrosion and installed by the manufacturer or his authorised representative, 516 day day say AM 0.086 1.00 0.40 12.00Bridge Works: ¢-Superstructore Sr. | Reference to Description unit | Quantity | Rate No. MoRT&H Rs. Specifications ©) Overheads @ = % on (a+b) 4) Contractor's profit@ % on (atb+e) Cost for 12 m modular strip/box seal join atbtetd Rate per metre = (a+btc+dj12 Note: 4. The installation shall be done by the manufacturer or his authorised representative to the satisfaction of the Engineer. 2. The conereting for joining the expansion jointassembly with the deck has not been included in this analysis as the same is catered in the quantities of RCC deck 3, The anchoring bars of the expansion joint assembly shall be welded to the main reinforcement of the deck. 14.24. 2600 Modular Strip/Box Seal Joint Providing and laying of a modular strip box seal expansion joint catering to a horizontal movement beyond 140 mm and upto 210 mm, complete as per approved drawings and standard specifications to be installed by the manufacturer/supplier or their authorised representative ensuring compliance tothe manufacturor's instructions for installation Unit = Running metre Taking output = 12 mBridge Works: 14-Supersructure Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H_ Rs, Specifications a) Labour Mate day 0.07 Mazdoor day 1.28 Mazdoor (skilled) day 0.50 b) Mats ‘Supply of a modular strip/box seal joint RM 12.00 Note assembly containing 3 modules/cells and comprising of edge beams, two central beams, chloroprene seal, anchorage elements, support and control system, all steel sections protected against corrosion and installed by the manufacturer or his authorised representative, ©) Overheads @ % on (atb) 4) Contractor's profit@ — % on (atb+c) Cost for 12 m modular strip/box seal joint = atbiced Rate per metre = (atb+c+d)/12 1. The installation shall be done ty the manufacturer or his authorised representative to the satisfaction of the Engineer. 2. The concreting for joining the expansion joint assembly with the deck has not been included in this analysis as the same is catered in the quantities of RCC deck. 3. The anchoring bars of the expansion joint assembly shall be welded to the main reinforcement of the deck. 518Chapter-15 River Training and Protection Works Preamble: ‘Three types of aprons on riverbed as under have been catered. a) Boulderapron aid dry b) Boulder apron laid in wire crates @) Apron laid in cement concrete blocks on M 15 ‘Atoe wall for toe protection of pitching can be either in dry rubble masonry (uncoursed) orin nominal mix cement concrete M 15. Depending upon the design, the rates may be adopted under respective clauses, Flooring has been proposed in dry rubble stone, rubble stone laid in CM 1:3 and with cement concrete blocks M 15. Curtain walls proposed are of following two types: a) Course rubble stone masonry (1st sort) In G M 1:3, b) Cement concrete M 15 grade. ‘The rate analysis for gabion structures comprising of stone boulders laid in wire crates have been included. Such structures are suited as retaining structures and for erosion contol in river training works especially for situations where some settlement of foundation is anticipated. These structures can adjust in minor settlements, being flexible structures, without losing their functional requirement. 519River Training and Protection Works Chapter-15 st. | Reference to Description Unit | Quantity | Rate No, MoRT&H Rs. Specifications 15.4. 2503 Providing and laying boulders apron on river bed for protection against scour with stone boulders weighing not less than 40 kg each complete as per drawing and Technical Specifications A Boulder Laid Dry Without Wire Crates Unit = cum Taking output = 1 cum a) Material Stone cum 1.00 Stone spalls cum 020 b) Labour Mate day 0.04 Mason day 0.38 Mazdoor day 075" ©) Overheads @ % (atb) 4) Contractor's profit@ — % (atb+c) Rate per cum = (atbtc+d) “Including excavation for trimming for preparation of bed Note Nominal excavation required for preparation of bed has been taken into account while ‘making provision for labour.Bridge Works :15-River Training. and Protection Works Sr | Reference to Description unit | Quantity | Rate No. MoRTH Rs. 15.2. 2503 Boulder Apron Laid in Wire Crates Providing and laying of boulder apron laid in wire crates made with 4 mm dia Gl wire conforming to IS: 280 & 1$:4826 in 100 mm x 4100 mm mesh (weaved diagonally) including 40 per cent extra for laps and joints laid with stone boulders weighing net less than 40 kg each. Unit = cum Taking output = 3 m x 1.5 mx 1.25 m = 5.63 cum a) Material 4mm Gl wire crates woven inmesh size sqm 2 of 100. mm x 100. mm. Stone cum 563 ‘Stone spalls cum 413 b) Labour Mate day 0.18 Mazdoor (skilled) day 1.50 Mazdoor day "3.00 ©) Overheads @ on (ab) 4) Contractor's profit@ —% on (a+b+c) Cost for 6.63 cum = arbro+d Rate per cum = (a+b+c+d)/5.63 ‘Including excavation for trimming for preparation of bed, Note: Readymade woven wire crate rolls have been considered in the rate analysis. In case readymade rolls are not available, GI wire 4 mm dia, @ 32 kg per 10 sam may be provided In that case 2 per cent of the cost of GI wire may be added for weaving the wire crates.Bridge Works : 1S-River Training and Protection Works Sr. | Reference to No. MoRT&H Specifications Description Unit Quantity Rate Rs. 15.3, 2503 15.4, 2504 Cement Concrete Blocks (size 0.5 x 0.5 x 0.5 m) Providing and laying of apron with cement concrete blocks of size 0.5x0.5x0.5 m cast- in-situ and made with nominal mix of M15 grade cement concrete with a minimum, cement content of 250 kg/cum as per IRC: 21-2000, Conerete grade M 15 Rate as per item No. 12.8 (A) Add 2 per cent of cost to account for excavation for preparation of bed, nominal surface reinforcement and filing of granular material in recesses between blocks Providing and laying pitching on slopes laid over prepared filter media including boulder apron laid dry in front of toe of embankment complete as per drawing and Technical Specifications A. Stone/Boulder Unit = cum Taking output cum a) Material Stone weighing not less than 40 kg Stone spalls of minimum 25 mm size b) Labour Mate Mason Mazdoor for laying stones, filing of quarry spallis cum cum day day day 1.00 4.00 0.20 0.04 0.35 075Bridge Works :[S-River Training and Protection Works sr No. Reference to MoRTH Specifications Description Unit Quantity | Rate Rs. 155. 2504 ©) Gverheads @ % on (a+b) d) Contractor's profit@ — %on (atbtc) Rate per cum favb+ctd) B. Cement Concrete Blocks of size 0.3 x 0.3 x 0.3 m cast in cement conerete of grade M15 Unit = cum Taking output = 1 cum a) Concrete grade M15 Rate as per item No. 12.8 (A) cum ‘Add 2 per cent of cost to account for nominal surface reinforcement and filing of granular material in recesses between blocks Rate per cum = (a) Providing and laying filter material underneath pitching in slopes complete as per drawing and Technical Specifications Unit = cum Taking output = 1 cum a) Material Graded stone aggregate of required size cum b) Labour Mate day ‘Mazdoor (skilled) day Mazdoor day 4.00 4.20 0.05 0.25Bridge Works : 15-River Training. and Protection Works Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications ©) Overheads @ % on (a+b) 4) Contractor's profit @ — % on (atb+e) Rate per cum = (atbtctd) “Includes Mazdoor required for trimming of slope to proper profile and preparation of bed 156. 70082504 Geotextile Filter Laying of a geotextile iter between pitching and embankment slopes on which pitching is laid to prevent escape of the embankment material through the voids ofthe stane pitching! ‘cement concrete blocks as well as to allow free movement of water without creating any Uplift head on the pitching, Unit = sqm Taking output = 10 sqm a) Labour Mate day 0.02 Mazdoor day 03 ‘Mazdoor (skilled) day ato b) Material Permeable synthetic geotextile including sqm 11.00 Sper cent for overlap and wastage ©) Overhoads @ % on (atb) ) Contractor's profit@ —% on (atbse) Cost for 10 sqm = asbsctd Rate per sqm = (atb+c+d)/10 524Bridge Works = 15-River T ining and Protection Works Sr No. Reference to MoRTH Spe ications Description unit | Quantity | Rate Rs. 157. 15.8. 2504.4 2505 Toe Protection ‘A toe wall for toe protection can either be in dry rubble masonry in case of dry rubble pitching or pitching with stones in wire crates or it can be in PCC M 15 nominal mix if cement concrete block have been used for pitching. Rates for toe wall can be adopted from respective Clauses depending upon approved design. The rate for excavation for foundation, dry rubble masonry and PCC M 15 have been analysed and given in respective chapters. Providing and laying flooring complete as per drawing and Technical Specification laid over cement concrete bedding A. Rubble stone laid in cement mortar 1:3 Unit = cum Taking output = 1 cum a) Cement mortar (1:3) * {for rate refer to item No.12.8) cum 0.33 ‘Add for cement concrete bedding cum : (M45 Nominal mix) vide item 12.8 (A) * Quantity shall be adopted as per design ‘Add 1 per cent of cost to account for ‘excavation for preparation of bed. b) Material Stone cum 1.00 Stone spalls| cum 0.20Bridge Works : 1S-River Training and Protection Works Sr. No. Reference to MoRT&H_ Specificat Description Unit Quantity | Rate Rs. 15.9, 2508 ©) Labour Mate day Mason day Mazdoor (for laying stones, filing of day quarry spalls) d) Overheads @ % on (b+e) ©) Contractor's profit @ —% on (b+c+d) Rate per cum = (atb+c+d+e) * Includes cement motar for laying and filing of joints, 8. Cement Concrete Blocks Grade M45 Concrete grade M 15 block cum Rate as per item No, 12.8 (A) ‘Add for cement concrete bedding cum (145 Nominal mix), “Quantity shail be adopted as per design Add 1 per cent of cost to account for excavation for preparation of bed Dry rubble flooring Construction of dry rubble flooring at cross Grainage works for relatively less important works, Unit = cum Taking output = ¢ cum a) Material Stone cum ‘Stone spalls cum 0.08 0.60 1.60 1.00 02[Bridge Works: 15-River Training, and Protection Works sr | Reference to No. MoRTH Specifications Description Unit Quantity | Rate Rs. 15.10. 2507.2 Note: 15.1 2507.2 b) Labour Mate Mason Mazdoor ‘Add 1 per cent of (b) for trimming and preparation of base ©) Overheads @ % on (atb) 4) Contractor's profit @ — % on (arbre) Rate per cum = (atb+ctd) Curtain wall complete as per drawing and Technical Specifications ‘A. Stone masonry in cement mortar (1:3) Coursed rubble masonry (1st sort) Rate same as per item No. 12.7 (A) oR B. Cement concrete grade M 15 Rate same as per item No. 12.8(A) Rate per cum =A or B Other items like excavation for foundation, filing behind wall, ter media, weep holes etc. shall be added separately as per approved design Flexible Apron : Construction of flexible apron mthick comprising of loose stone boulders weighing not less than 40 kg beyond curtain wall days days days cum cum ot as 15 1.00Bridge Works : 15-River Training and Protection Works Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications Unit = curn Taking output = 1 cum a) Material Stone cum 1 Stone spalls cum 02 b) Labour Mate day 0.05 Mason day 0.25 Mazdoor day 4.00 ‘Add 1 per cent of cost of (a+b) for trimming ‘and preparation of bed. ©) Overheads @ — % on (a+b) 4) Contractor's profit @ — % on (arb+c) Rate per cum = (atb+c+d) 15.12 2503.3 Gabian Structure for Retaining Earth Providing and construction of gabian structure for retaining earth with segments of wire crates of size 7 m x 3 mx 0.6 m each divided into 1.5 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10 sqm having minimum tensile strength of 300 Mpa conforming to IS:280 and galvanizing coating conforming to 1$:4828, woven into mesh with double twist, mesh size not exceeding 10x 100. mm, filled with boulders with least dimension of 200 mm, all cose ends to be tied with 4 mm galvanised steel wire Unit = cum Taking output = 7x3x 0.6 2.60 cum 528Bridge Works :LS-River Training, and Protection Works Sr | Reference to Description Unit | Quantity | Rate No. MoRTH Rs. Specifications a) Labour Mate day 0.28 Mazdoor day 5.00 Mazdoor (skiled) day 2.00 b) Material Galvanised steel! wire crates of mesh size sam 61.00 4100. mm x 100 mm woven with 4 mm dia Gl wire in rolls of required size. Stone boulders with least dimension of cum 126 200 mm Stone spalls of minimum size 25mm cum 2:82 ©) Overheads @ %on (atb) Note: d) Contractor's profit @ Cost for 12.60 cum= atbtctd on (atb+c) Rate per cum = (atb+ctd)/12.60 Readymade woven wire crate rolls have been considered in the rate analysis. In case readymade rolls are rot available, Gl wire 4 mm dia. @ 32 kg per 10 sqm may be provided, In that case 2 per cent of the cost of GI wire may be added for weaving the wire cratesBridge Works 15-River Training. and Protection Works Sr. No. Reference to MoRT&H Specifications Description Unit Quantity Rate Rs, 15.13, 2503.3 Gabian Structure for Erosion Control, River Training Works and Protection Works Providing and constructing gabian structures for erosion control, river training works and protection works with wire crates of size 2m x 1m x 0.3 m each divided into 1 m compartments by cross netting, made from 4 mm galvanised steel wire @ 32 kg per 10 sqm having minimum tensile strength of 300 Mpa conforming to I8:280 and galvanizing coating conforming to 1S:4826, woven into mesh with double twist, mesh size not exceeding 100 mm x 100 mm, filled with boulders with least dimension of 200 mm, all loose ends to be securely tied galvanised steel wire. th 4 mm Unit = cum Taking output = 2 x 1 x 0.3 x 10 Nos 6.00 cum a) Labour Mate Mazdoor Mazdoor (skilled) b) Material Galvanised steel wire crates of mesh size 4100 mm x 190 mm woven with 4 mm dia Gl wire in rolls of required size to cover 6.00 cum Stone boulders with least dimension of 200 mm Stone spalls of minimum size 25 mm 530 day day day sam cum cum 65.00 6.00 12Bridge Works 15-River Training and Protection Works sr | Reference to Description Unit | Quantity | Rate | No. MoRTH Rs. | Specifications | ©) Overheads @ on (a+b) Note 6) Contractor's profit @_%on (arbre) Cost for 6,00 cu atbtotd Rate per cum = (a+b+c+d)/6.00 Readymade woven wire crate rolls have been considered in the rate analysis. In case readymade rolls are not available, GI wire 4mm dia, @ 32 kg per 10 sqm may be provided. In that case 2 per cent of the cost of Gl wire may be added for weaving the wire cratesChapter-16 Repair and Rehabilitation Preamble: Removal of cement concrete wearing coat and asphaltic wearing coathas been proposed with pneumatic, breakers, “The rate for external prestressing has been analysed for three different spans of 25,50 and 100 m. Sealing of cracks has been proposed with cement grout, cement mortar (1:1) groutand epoxy grout by injecting with grout pump through nipples. Bonding of new concrete with ald concrete is proposed with epoxy resin. The repair anc replacement of following structures has been included: Bridge bearings b) Expansion Joints (©) Conerete Railing (d)_ Mild steel railing (@} Crash barrier 532Chapter-16 Repair and Rehabilitation Sr. No. Reference to MoRT&H Specifications Description Unit Quantity Rate Rs. 16.4. 16.2. 2808 2809 Removal of existing cement concrete wearing coat including its disposal complete as per technical specification without causing any detrimental effect to any part of the bridge structure and removal of dismantled material with all lifts and lead upto 1000 m Unit = sqm (Thickness 75 mm) Taking output = 10 sqm a) Labour Mate Mazdoor b) Machinery ‘Air Compressor 250 cfm with pneumatic breakerljack hammer along with accessories Tractor-trolley ©) Overheads @ — % on (a+b) d) Contractor's profit@ —% on (atb+c] Cost for 10 sqm=arbtetd Rate per sqm = (atb+e+d)/0 Removal of existing asphaltic wearing coat comprising of 50 mm thick asphaltic conerete laid over 12 mm thick mastic asphalt including disposal with all lift and lead upto 1000 m day day hour hour 0.08 00 1.00Bridge Works: 16-Repairand Rehabilitation Sr. | Reference to Description Unit | Quantity | Rate | No. MoRT&H Rs. Specifications Unit = sqm Taking output = 10 sqm ) Labour Mate day 0.03 Mazdoor day 075 b) Machinery Air compressor 260 cfmwith pneumatic hour 0.75. breaker Tractor-troley hour 0.40 ©) Overheads @ %on (atb) @) Contractor's profit@ % on (atbte) Cost for 10 sqm = atbeced Rate per sqm = (atbte+d)/10 16.3 2807 Guniting concrete surface with cement mortar applied with compressor after cleaning surface and spraying with epoxy complete as per Technical Specifications Unit = sqm Taking output= 1 sam Assuming thickness 25 mm a) Material Cement kg 16.00 Graded sand curn 0.04 Wire mesh 50 mm x 50 mm size of mm kg 2.00 wie Epoxy tg os7 Accelerator compound forguniting@4 kg 064 ht of cement per cent of weig) 534Bridge Works: [6-Repsi and Rehabifitation Sr. | Reference to Description unit | Quantity | Rate No. MoRT&H Rs. Specifications Add 2 per cent of cost of material for miscellaneous consumables, like, nozzles, wire brush, cotton waste, etc. b) Labour Mate day 0.01 Mason day 0.04 Mazdoor day 0.14 ©) Machinery Compressor with guniting equipment hour 0.10 along with accessories d) Overheads @ Shon {atb+e) 16.4, 2800 e} Contractor's profit@ %on(atb+ctd) Rate per sqm = (atbtctdte) Providing and inserting nipples with approved fixing compound after drilling holes for grouting as per Technical Specification including subsequent cuttingiremoval and sealing of the hole as necessary of nipples after completion of grouting with CementlEpoxy Unit= Number Taking output = 1 No. a) Material Nipples No. ‘Cement, fixing compound and consumables @ 15 per cent of cost of nippleBridge Works 16-Repsirand Rehabilitation Sr. Reference to Description Unit | Quantity | Rate No, MoRT&H Rs. Specifications b) Labour Mate day 0.01 Skilled labour for driling day 0.08 Skilled labour for fixing nipple and sealing day 0.08 inlets Mazdoor for cutting and removing of cay 0.04 nipples ‘Add 10 per cent oflabour cost fr driling holes, ete ©) Overheads @ on (arb) 4) Contractor's profit @ % on (a+b+c) Rate per No. = (atbtctd) 16.5. 2806 Sealing of cracks/porous conerete by injection process through nipples! grouting complete as per Technical Specifications A. Cement Grout Unit = kg Taking output = 4 kg a) Material Cementinciuding 10 percentwastage kg 4.10 Admixtures (anti shrinkage compound) @ 20 per cent of cost of cement b) Labour Mate day 0.08, Mazdoor Skilled day 010 Mazdoor cay 0.10 ©) Machinery Grout pump with agitator and accessories hour o4 d) Overheads @ % on (atb+e)Bridge Works: L6-Repairand Rehabilitation Sr. | Reference to Description Unit | Quantity Rate No. MoRT&H. | Rs. Specifications | ¢) Contractor's profit @ % on (atbtc+d) Rate per kg = (atb+c#dte) B. Cement mortar (1:1) Grouting Unit = kg Taking output = 1 kg a) Material Gementincluding 10 percentwastage kg oss Sand including 10 per centwastage ka 055 ‘Admixtures (anti shrinkage compound) @ 20 per cent of cost of cement b) Labour Mate day 0.08 Mazdoor (skilled) day 0.10 Mazdoor day 0.10 ¢) Machinery Grout pump with agitator and accessories hour 10 d) Overheads @ % on (atb+e) e) Contractor’s profit@ % on (atb+c+d) Rate per kg = (atbtc+d+e) 1656. 2800 Patching of damaged concrete surface with polymer concrete and curing compounds, initiator and promoter, available in present formulations, to be applied as per instructions of manufacturer and as approved by the Engineer. unit = sqm Taking output = 10 sqm for an average thickness of 25 mm 537Bridge Works: 16-Repsir and Rehabilitation | Sr. | No. Reference to MoRT&H Specifications Description Unit Quantity Rate Rs. 167 Note 2803 a) Labour Mate day Mazdoor (skilled) day Mazdoor day b) Material Pre-packed polymer concrete basedon kg epoxy system complete with curing compound, initiator and promoter including 5 per cent wastage ©) Machinery Grout pump with agitator and accessories hour d) Overheads @ —% on (atbte) ©) Contractor's profit @ % cn (atb+c+d) Cost for 10 sqm = atbtctdte Rate per sqm = (atb+c+dte)/10 This item is a proprietory item available in market as pre-packed polymer concrete and 's required to be applied as per instructions of the manufacturer Sealing of crack/porous concrete with Epoxy Grout by injection through nipples complete as per Clause 2803.1 Unit = kg Taking output= 1 kg a) Material Epoxy including 10 percentwastage kg 0.08 O75 O75 315.09 2.00Bridge Works: 16-Repair and Rehabilitation sr. No. Reference to MoRT&H_ Descri Unit Quantity Rate Rs. 16.8. 2804 by Labour Mate Mazdoor (skilled) Mazdoor ©) Machinery Epoxy Injection gun d) Overheads @ “hon (atbtc) ¢) Contractor's profit@ %on(atb+ctd) Rate per kg = (atb+c+d+e) Applying epoxy mortar over leached, honey combed and spalled concrete surface and exposed steel reinforcement complete as per Technical Specifications Unit = sqm Taking output = 10 sqm Assume average 10 mm thickness of epoxy mortar a) Material Epoxy resin-haraner mix for prime coat Epoxy mortar Epoxy resin - hardner mix for seal coat Add 3 per cent cost of material for other consumables, like, acetone, etc. and to cover wastage b) Labour Mate Skilled labour Unskilled labour day day day hour kg kg kg day day day 0.08 0.10 0.10 0.10 2.50 2.20 2.00 0.04 0.50 0.50Bridge Works: 16-Repair and Rehabilitation Sr. | Reference to Description Unit Rate No. MoRT&H. Rs, Specifications ©) Overheads @ — % on (atb) 4) Contractor's profit@ % on (atbtc) Cost for 10 sqm=atbectd Rate per sqm = (atbtc+d)/10 16.9. 2807 Removal of defective concrete, cleaning the surface thoroughly, applying the shoterete mixture mechanically with compressed air under pressure, comprising of cement, sand, coarse aggregates, water and quick setting compound in the proportion as per Clause 2807.1, sand and coarse aggregates conforming to IS: 383 and Table 1 of IS: 9012 respectively, water cement ratio ranging from 0.35 to 0.50, density of gunite not less than 2000 kg! cum, strength not less than 25 Mpa and workmanship conforming to Clause 2807.6 Unit = sqm Taking output = 10 sqm, 40 mm average thickness. a) Labour Mate day 0.04 Mazdoor day 0.50 Mazdoor (skilled) day 0.50 b) Machinery Air compressor 250 cfm hour 1.00 Shotereting equipment hour 1.00 Water tanker 6 KL capacity hour 0.02 540Bridge Works : 16-Repair and Rehabifittion Sr. | Reference to Description, Unit | Quantity | Rate No. MoRT&H Rs. Specifications ©) Material Cement kg 420.00 Sand cum 0.18 Coarse aggregate of size 4.75 mm cum 015 Quick setting compound kg 250 Water KL 010 4) Overheads @ on (atb¥c) e) Contractor's profit@ % on (a+b+otd) Cost for 10 sqm=atbrerdte Rate per sqm = (atbtcrdte)/10 16.10. 2800 ‘Applying pre-packed cement based polymer mortar of strength 45 Mpa at 28 days for replacement of spalled concrete Unit = sqm Taking output = 10 sqm Assumed thickness - 10mm a) Material ‘Acrylic polymer bonding coat Litre 14 Pre-packed cement based polymer mortar. kg 42.00 of strength 45 Mpa at 28 days Add 3 per cent of (a) above for wastage ) Labour Mate day 0.04 Skilled labour cay 0.50 Unskilled labour day 0.50 ©) Overheads @ —— %on(atb) d) Contractor's profit@ — "% on (ab*c) Cost for 10 sqm =arbtcrd Rate per sqm = (atbt+o+d)/t0 541re Bridge Works: L6-Repair and Rehabilitation St. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications 16.44 2805 Epoxy bonding of new concrete to old concrete Unit = sqm ‘Taking output = 10 sqm a) Material Epoxy resin with pot life notless than kg 8 60-80 minutes and satisfying testing as per Clause 2803.9 Add 3 per cent of (a } above for wastage b) Labour Mate day 0.04 Skilled labour day 50 ‘Mazdoor day aso ©) Overheads @ % on (a+b) 4) Contractor's profit @_% on (a+b+c) Cost for 10 sqm = atbtc+d Rate per sqm = (ab+c+d)/10 16.12, 2810 Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestressing steel, all accessories for stressing and stressing operation and grouting complete as por drawing and Technical Specifications Span assumed 125m No. of cables 2 4no, No. of anchorages: 8 no. Unit = MT Taking output = 1 MTBridge Works: 16-Repair and Rehabilitation Sr. | Reference to Description unit | Quantity | Rate No. MoRT&H Rs, Specifications Assume 12.7 mm dia. Strand in 12713 system. Weight 9.42 kgim of cable. a) Material HTS strand including 5 per centwastage MT 1.05 and extra length for jacking HOPE pipes 76mm dia including Sper RM 412 centwastage Cement for grouting kg 400.00 Tube anchorage set complete with Nos, 8.00 bearing plate, permanent wedges, ete Epoxy kg 6.00 MS plates for deviator (where deviator = MT 2.10 blocks are not provided) ‘Add 20 per cent cost of material for other materials, like, lead sheet, sleeves, deviator fixtures, etc b) Labour i) For making holes in the structure Mate day 0.24 Semi-skiled day 3.00 Mazdoor day 3.00 ii) For making and fixing anchorages for cables and placement of cables Mate aay 044 Blacksmith day 3 Mazdoor day 8.00 ili) For prestressing MatelSupervisor ay 013 Fitter day 70 Mazdoor day 265Bridge Works: 16-Repair and Reha Sr. No. Reference to MoRT&H | Specifications Description Unit Quantity Rate Rs. 16.13, 2810 iv) For grouting MateSupervisor day Mason day Mazdoor day ©) Machinery Stressing jack with pump hour Grouting pump with agitator hour d) Overheads @ — % on (a+b+e) ©) Contractor's profit@ %on atb+e+d) Rate per MT = (atbtced+e) Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestressing steel, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specifications Span assumed, 2 60m No. of cables 4no. No. of anchorages 8no. Unit = MT Taking output= 3.40 MT ‘Assume 12.7 mmdia Strandin 19713 system, Weight 14.73 kgim of cable. a) Material HTS strand including 5 per centwastage MT. and extra length for jacking HDPE pipes 80 mm dia including § per. RM centwastage Cement for grouting tonne ‘Tube anchorage set complete with Nos. bearing plate, permanent wedges, etc 544 0.13 070 2.65 4.00 1.35 224 1.01 8.00Bridge Works: 16-Repairand Rehabilitation d) Overheads @ — % on (atb+c) ¢) Contractor's profit@ % on (atb+c+d) Cost for 3.10 MT = atbtotd+e: Rate per MT = (atbtc+d+e)/3.10 545 Sr. | Reference to Description - Unit | Quantity | Rate No. MoRT&H . Rs. Specifications Epoxy kg 10.00 MS plates for deviator (where deviator = MT 7.00 blocks are not provided) Add 20 per cent cost of material for other materials, ke, lead sheet, sleeves, deviator fixtures, ete. b) Labour i) For making holes in the structure Mate day 0.08 Semi-skiled day 8.00 Mazdoor day 8,00 ii) For making and fixing anchorages for cables and placement of cables Mate cay 1.28 Blacksmith day 7 Mazdoor day 26.00 Forprestressing Mate/Supervisor day o2 Fitter day 4.00 Mazdoor day 4 iv) For grouting ‘Mate/Supervisor day 0.26 Mason day 1.50 Mazdoor day 5 ©) Machinery Stressing jack with pump hour 7.00 Grouting pump with agitator hour 3Bridge Works: 16-Repair and Rehabilitation Sr. No. Reference to MoRT&H Specifications Description Unit Quantity | Rate Rs, 16.14, 2810 Providing external prestressing with high tensile steel wires/strands including drilling for passage of prestressing stool, all accessories for stressing and stressing operation and grouting complete as per drawing and Technical Specifications ‘Span assumed _ No. of cables ‘ No. of anchorages 100m 6 no, 42n0. Unit= MT Taking output = 9.28 MT Assume 12.7 mm dia. Strand in 19713 system. Weight 14.73 kg/m of cable. a) Material HTS strand including 5 per centwastage MT and extra length forjacking HDPE pipes 90 mm dia including 5 per RM centwastage Cement for grouting tonne Tube anchorage set complete with bearing Nos. plate, permanent wedges, etc Epoxy kg MS plates for deviator (where deviator = MIT blocks are not provided) ‘Add 20 per cent cost of material for other materials, lke, lead sheet, sleeves, deviator fixtures, ete, b) Labour ’) For making holes in the structure Mate Semi-skilled Mazdoor day day day 546 9.28 672 3.04 12.00 14.00 20.00 172 | 18.00 25.00Bridge Works: 16-Repair and Rehabtitaion Sr. | Reference to Description unit | Quantity | Rate No. MoRT&H be Specifications ii) For making and fixing anchorages for cables and placement of cables Mate day 4 Blacksmith day 2 Mazdoor day 80.00 ili) For prestressing Mate/Supervisor day 03 Fitter day 1.80 Mazdoor day 6 iv) Forgrouting MatelSupervisor day 1 Mason day 5.00 Mazdoor day 20 ©) Machinery Stressing jack with pump hour 10.00 Grouting pump with agitator hour 10 d) Overheads @ on (atb+e) e) Contractor's profit @ %on(atbrc+d) Cost for 9.28 MT = atbtcrdte Rate per MT = (atbtctdte)/9.28 16.15. 2808 Replacement of bearings complete as per Technical Specifications Taking output = 3 No. Lifting of superstructure span by jacking up from below, Le., by placing the jacks on pier! ‘abutment caps for span tength of 30m 547Bridge Works: 16-Repairand Rehabilitation Sr. | Reference to Description Unit | Quantity No. MoRT&H Specifications a) Lifting of span |) Hire charges forjack of 40 tonne each 3.00 liting capacity il) Mate day 0.64 ii) Skitled labour day 4.00 iv) Unskilled iebour day 12.00 Wooden packing cum 0.15 b) Replacement of bearing Cost of bearing No 3 ©) Overheads @ —% on (a+b) ) Contractor's profit@ —% on (a+b+c) Cost for replacement of 3 bearings = a+b+otd Rate per No. = (atbtc+d)/3 Note: ‘The work entails replacement ofallthe bearings. on one side of the span 16.16, 2808 Rectification of bearings as per Technical Specifications Unit =1 No. ‘Taking output = 3 No. a) Lifting of superstructure span by jacking up from below, ie, by placing the jacks on pier/abutment caps for span length of 30m i) Hire charges forjack of 40 tonne lifting each 3.00 ‘ capacity jl) Mate day O64 ii) Skilled tabour day 4.00 iv) Unskilled labour day 12.00 yy Wooden packing cum 0.45 ee 548Bridge Works: 16-Repsir and Rehabilitation Sr. | Reference to No. MoRT&H Specifications Description unit | Quantity | Rate Rs. Note: 16.47. b) Cost of parts to be replaced for 3 bearings As per actuals ©) Overheads @ = % on (a+b) 6) Contractor's profit @ %on (arbre) Cost of repair of 3 bearings = atbtord Rate of repair per bearing = (arbtc+d)/3 ‘The rectification of 3 bearings included in this analysis are on the same side of the span, Replacement of Expansion joints complete as per drawings Unit= 4 Running metre Taking output= 12 Running metre a) Materiat Epoxy forbonding new concrete toold kg 96 concrete @ 0.8 kg/sam Conerete M30 cum 36 b) Labour Removal of old expansion joint including breaking of concrete, cutting of lugs and shifting of broken material, etc. Mate day 0.28 Mazdoor day 6.00 Mazdoor (Skilled) day 0.50 ©) Overheads @ — % on (atb) 4) Contractor's profit @ % on (arb+c) Cost for replacement of 12 RM = atbtord Rate per RM = (atb+ctd)/12 549)Bridge Works: 16-Repairand Rehabilitation Sr. No. Reference to MoRT&H_ Specifications Description Unit Quantity Rate Rs. 16.18, 16.19, Note: Note: ‘The rate for the installation of new exparision joints may be taken from the chapter on superstructure. Broken concrete will have to be replaced which has been included in this analysis, Replacement of Damaged Concrete Railing Unit= Running metre Taking output= 10 Running metre a) Labour Labour for dismantling old railing and disposal of dismantled material (Mate (i) Mazdoor b) Machinery Tractor-tolle for disposal of dismantled material ©) Overheads @ —% on (a+b) 4) Contractor's profit@® — % on(atb+c) Cost for 10m= atbrerd Rate per metre = (atbtc+d)it0 The rate for the provision of new railing may be adopted from the chapter on superstructure Replacement of Crash Barrier Unit = Running metre Taking output= 10 Running metre 530 day day hour 0.20 5.00 1.00Bridge Works :16-Repair and Rehabilitation Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications a) Labour Labour for dismantting old railing and disposal of dismantled material () Mate day 0.40 (i) Mazdoor day 10.00 b) Machinery Tractorrolley for disposal ofdismantied hour 4.00 material ©) Overheads @ % on (arb) d) Contractor's profit@ — % on (atb+c) Cost for 10m = aeb+c+d Rate per metre = (atbtc+d)i10 Note: The rate for the construction of new crash barrier may be adopted from Chapter 8 on Traffic and Transportation 16.20. Replacement of Damaged Mild Stee! Railing Unit = Running metre Taking output = 10 m a) Labour Labour for dismantling old railing and disposal of dismantled material () Mate day 0.18 (i) Mazdoor day 4.00 b) Machinery Tractor-troley for disposal ofdismantled hour 4.00 material ©) Overheads @ — % on (a+b)re Bridge Works: 16-Repairand Rehabilitation Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications d) Contractor's profit@ — % on (atb+e) Cost for 10 m= atbrerd Rate per metre = (a+b+c+d)/10 16.21 Repair of Crash Barrier Repair of concrete crash barrier with cement concrete of M 30 grade by cutting and trimming the damaged portion to a regular shape, cleaning the area to be repaired thorougly, applying cement concrete after erection of proper formwork. Unit = Running metre Taking output = 10 m Itis assumed that damage is to the extent of 10 per cent of the volume of concrete. This will require 0.30 cum of concrete. a) Manpower* Mate day 0.04 Mazdoor day 1 For dismantling and trimming the surface toa regular shape and removalof damaged material b) Material M30 grade concrete cum 0 This may be priced based on the rate given in the Chapter on Superstructure. ©) Overheads @ % on (a) d) Contractor's profit @ _% on (a+e) Cost for 10 atbtcta Rate per m fasb+ctdy/10Bridge Works 16-Repair and Rehabilitation Sr. | Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications 16.22. Repair of RCC Railing Carrying out repair of RCC railing to bring itto the original shape. Unit = Running metre Taking output = 10. m Itis assumed that damage is to the extent of 10 per cent a) Material M30 grade cement concrete cum ot Rate as per items 14.1 HYSD reinforcement ur 0.013 Rate as per items 14.2 b) Labour* Mate day 0.016 Mazdoor day oz * For dismantling and trimming the surface toareqular shape and removal ofdamaged material ©) Overheads @ — on (b) d) Contractor's profit@ % on (b+e) Cost for 10 m= atbectd Rate per metre = (atb+c+d)/10ridge Works : 16-Repairand Rehabilitation Sr. Reference to Description Unit | Quantity | Rate No. MoRT&H Rs. Specifications 16.23. Repair of Steel Railing Repair of steel railing to bring ito the original shape. It is assumed that the damage to the steel railing is to the extent of 10 per cent. Unit= Running metre Taking output a) Material Mild steel ISMC series kg Flatiron kg MS Bolt and nuts 'g ‘Add 5 per cent of cost of material for painting b) Labour Mate day Mazdoor (skilled) day Mazdoor day ©) Overheads @ % on (a+b) 4) Contractor's profit @ % on (atb+e) Cost of repair for 10 m= atbtc+d Cost of metre = (atbte+d)/10 29 40 0.016 02 02Chapter-17 Usage Rates of Plant and Machinery Sr. Description of _ | output of Machine | Usage Rates in Rs. No. Machine Activity Unit Output) Unit | Rates 1, Dozer D-50-A 15 ‘Spreading cunvhour 200 | Cutting cumvnour | 100 | perhour | 1428 Clearing curvhour | 160 | 2, | DozerD-80-A12 Spreading cummour | 300 Cutting cumvhour | 180 | perhour | 2400 Ll | Clearing | cunvhour 250 T t T 2. | Moor rader3.a5 metebiade | laing | eammour | 200 ‘Spreading | cunvhour 200 | perhour 1545, GSB | cummour | 50 | | wa | cumvhour | 50 i T t t 7 4. | Hydraulic Excavatorof1 | SoilOrdinary | eurvhour | 60 | | cum bucket ‘Soil Marshy cunvhour 60 | perhour 840 | Soil Unsuitable | cumfhour | 60 | i I 8. | Frontendioader 1 cum | Soil loading | cumihour 60 | perhour 520 | bucket capacity | Aggregateoading | cummour | 25 | | 8. | Tipperseum [rensponatonot | Capac perkm | 158 soil, GSB, WMM, cum 5.5 | per | Hotmix etc. | tor | | | perhour 200 1 7. | Vibratory Roller 8tonne | Earth curvhour | 100 GSB cum/hour 60 — perhour 994 | WMM | cumvhour 60 + t T T 8. | SmoothWheeledRoller —| SollCompaction | cuvhour | 70 | perhour | 297 Btonne BMCompaction | cumfhour | 25 9. | WaterTanker WaterTransport | capacity 6 | perkm 186 in KL | | i[Bridge Works :17-Usage Rates fr Plant & Machinery T sr. ___ Description of __| Output of Machine | Usage Rates in Rs. No. Activity Unit Output) Unit Rates 10. | Puting Capacity | 80 | perhour | 234 in HP 11. | Rotavator Scaritying cumhour | 2 | perhour 1 12. | Ripper Scariying curvhour | 60 | perhour 8 | 13. | AirCompressor GeneralPurpose | capacity | 170° | perhour | 208 | inci 250 | | 14. | Wet Mix Plant 60 TPH Wet Mix cumvhour | 25 | perhour | 777 | | Mechanical Broom Hydraulic | SurfaceCleaning | sqrvhour | 1250 | perhour | 230 Bitumen Pressure Distriautor | Applying bitumen | sqmihour | 1760 | perhour | 692 | tack coat | | ~ 7 1 1 Emulsion Pressure Distributor} Applyingerulsion | sqmvhour | 1750 | perhour | 516 | tack coat | 8. | Hotmix Plant - 120 TPH | DBM/BM/SDC/ cumihour | 40 | perhour | 15100 capacity Premix | | 19. | Hotmix Plant-100 TPH | DBMeMisoc! | cumdhour | 80 | perhour | 11167 capacity Premix | , | ] 20. | HotmixPlant-60to90TPH | DBM/BM/SOG/ | cumihour | 25 | perhour | 8930 capacity | Premix 21. | Hotmix Plant-4oto607TPH | DBM/BM/SDC) | cumihour | 17 | perhour | 7180 capacity Premix | i 1 22. | PaverFinishertiydrostatic | Pavingof eM’ | cumMhour | 40 | perhour | 1725 |____wensensorconta!100 PH | aMSDciPremx | | | | | 23. | PaverFFnisherMechanical | PavingofwnM | cumvhour | 40 | perhour | 629 100 TPH | Paving of DLC | cunvhour | 30} perhour 629 1 1 24 | HydtauicchipSpreader | Sutace essing | samtour | 1500 | perhour | +700 a 1 lBridge Works : 17-Usage Rates for Plant & Machinery T | Description of | Output of Machine | Usage Rates in Rs.! No. | ‘Machine Activity T unit | Output) Unit | Rates | | | Tandem Road Roller Rolling of Aspalt | cunvhour 30 | perhour 738 | ‘Surface I + | Pneumatic Road Roller Rolling of Asphalt curvhour 25 (| perhour 802 | surface | | Pottole Repair Machine Trepairot potholes | cunvhour | 4 | pechour | 585 1 | T 1 Bitumen Boller Ol Fired Bitumen Spraying | capacity | 1500 | perhour ) 128 | ie} | | inte \ | | 1 | | 1 i | 658 ptant so cum Producing se | cunt | 42 |pertour | 670 | Mastic Cooker | Mastic Wearing | capacity + |perhour | 40 | coat [_intonne | + r Batching and Mixing Plant | | a) 30 cum capacity | concetentning | commour | 29 | pernour | s4i0 ') 15-20 cum capacity | coneetewixing | cmmour | 19 erhour_| 100 + - - + | Transit Mixer Sransporatonat | cumimour | 45 | perhour | 800 | | Concrete Mix to Site] cunvhour 3 | perhour | 550 T Concrete Pumpor45.&30 | PumpingotConeretd cummour | 89 per our | 16s cum capacity | cumfhour 22 T cranes | | \ 2) 80 tonnes | uring Purpose | perhour | 825 5) 35 tonnes Liting Purpose perhour | 550 c} 3 tonnes: | Lifting Purpose per hour 230 Concrete Bucket | For Pouring | capacity in} 1 | perhour 0 | concrete cum + t Kerb Casting Machine | Kerb Making | emmour 80 | pernour 200 Concrete Mixer | | | | a) 0.4/0.28 cum | Concrete Mixing cunvhour 25 |perhour | 150 | b)O1cum Concrete Mixing | cum/hour 7.5 |perhour | 150Bridge Works 17-Usage Rates for Plant & Machinery Sr | Description of | Output of Machine | Usage Rates in Rs. No. | Machine Activity | Unit (ad Unit IRates 38. | Piling Rig with Bantonite ©.75mdiato1.2m) Rmnour | 2to3| perhour | "3595 Pump die Boring Attachment 39. | Concrete Paver Finisherwith | Paving ofConcrete | cumvhour | 20 | perhour | 1850 | 40 HP Motor Surface | | 40. Integrated Stone Crusher CrushingofSpais | TPH | 100 | perhour | $590 Crushing of Spalis | TPH | 200] perhour — |1+1760 i 7 & Access Wires/Stands | Ee . | 42. Generator | ) | a) 100 KVA Generation of Electric KVA 100 | perhour | asc | 33 KVA | Energy KVA 50 | perhour | 240 I z _ | Pneumatic Sinking Plant | PreumaticSinking | cum 510 | perhour | 2690 of Wells hour 200 | 44 Truck 5S cumperOtonnes | MatenalTranspot | capacity || a6 | parm | 145 | | cum | pertonne kn) 18 - | | Mobile Slury Seat Mixing andlaying —Sqmhour 2700 | perhour | 680 | slurry seal Note: The usage rates given above are for the base year 2001-2002. For subsequent years, escalation is required to be added depending upon the market situation 558