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Article history: Previously, we isolated caffeine degrading Pseudomonas strain from soil of coffee plantation area, which
Received 5 August 2008 could utilize caffeine as sole carbon and nitrogen source and could tolerate caffeine up to 20 g/L. In
Received in revised form 21 October 2008 this study, caffeine degradation by immobilized cells of this strain was investigated. Various matrices
Accepted 15 November 2008
were considered and agar–agar was chosen based on degradation rate (0.08 g/(L h)), bead stability and
reusability. Further, immobilization parameters, viz., bead size (mm), agar–agar concentration % (w/v)
Keywords:
and cell concentration (g/L) were optimized using central composite design. The optimal conditions of
Biodegradation
cell concentration, agar–agar concentration and bead size were 7.8 g/L, 5% (w/v) and 6.2 mm. Under opti-
Immobilization
Immobilized cells
mal conditions, caffeine degradation rate was found to 0.15 g/(L h), which closely agrees with the model
Kinetic parameters predicted values. This is the first report on caffeine degradation at high concentrations (10 g/L) by immo-
Submerged culture bilized cells of Pseudomonas sp. Immobilization efficiency was 80%. Damköhler number is very much
Diffusion reaction higher than 1, suggesting that mass transfer is the rate limiting process.
© 2008 Elsevier B.V. All rights reserved.
1369-703X/$ – see front matter © 2008 Elsevier B.V. All rights reserved.
doi:10.1016/j.bej.2008.11.010
S.N. Gummadi et al. / Biochemical Engineering Journal 44 (2009) 136–141 137
2.2. Preparation of caffeine induced cells cubes (∼2 mm) such that surface area obtained is equal to the sur-
face area available for calcium alginate beads. Agar–agar cubes were
Three loop full of actively growing cells from caffeine agar plates prepared as described for agarose.
were transferred to nutrient medium (seed culture) consisting of
1 g/L of beef extract, 2 g/L of yeast extract, 5 g/L of peptone and 5 g/L 2.3.4. Polyvinyl alcohol
of NaCl, in 100-mL Erlenmeyer flasks. The culture was incubated on To 3% (w/v) of polyvinyl alcohol, induced cells were added
a rotary shaker at 180 rpm and 30 ◦ C till OD600 reached to ∼1.4–1.5. such that cell concentration was 8 g/L. Polymer–cell mixture was
After achieving desired OD, 6% (v/v) of seed culture was inocu- dropped slowly in to saturated boric acid and cured for 2 h at 4 ◦ C
lated into the CAS (Caffeine Associated Sucrose) medium, which [13]. After curing the beads were washed three times with ster-
had the following composition: 6.4 g/L caffeine, 3.4 g/L KH2 PO4 , ile water and immobilized beads free of boric acid were used for
0.352 g/L Na2 HPO4 , 0.3 g/L CaCl2 , 0.3 g/L MgSO4 ·7H2 O, 0.075% (w/v) caffeine degradation.
FeSO4 ·7H2 O, and 5 g/L sucrose at pH 7.8 [10,11]. The cells were
grown on a rotatory shaker operating at 28 ◦ C and 180 rpm till caf-
feine degradation reached 90–95%. The cells were harvested by 2.4. Caffeine degradation experiments with immobilized cells
centrifugation (at 10,000 × g for 10 min at 4 ◦ C) and washed with
10 mM potassium phosphate buffer at pH 7.0. After washing for The various immobilized beads were suspended in 250-mL
three times, the cells were resuspended in the same buffer such Erlenmeyer flasks containing reaction medium (1.2 g/L in 0.75 mM
that the initial concentration of the induced cell was ∼550 g/L [9]. phosphate buffer, pH 7.0). The degradation was carried out by incu-
bating the flasks on rotatory shaker operated at 180 rpm and 30 ◦ C.
At regular time intervals, samples were collected and analyzed for
2.3. Immobilization of Pseudomonas sp. by different matrices
caffeine degradation and cell leakage.
Preliminary experiments were performed to screen the different
immobilization matrices for efficient caffeine degradation. During 2.5. Analytical determinations
the entire experiments final cell loading in the immobilized degra-
dation experiments was 8 g/L. Caffeine was estimated by HPLC (JASCO series) equipment using
a HiQSil C-18 column with methanol and water (30:70, v/v) as
2.3.1. Calcium alginate mobile phase. Pure caffeine (Merck) at 2 g/L was used as standard.
Sterile sodium alginate (3%, w/v) solution was prepared and The retention time of caffeine was found to be 10 min at a flow rate
induced cells were suspended in this solution such that cell con- of 1 mL/min and at 30 ◦ C. Detection of caffeine was done at 273 nm
centration was 8 g/L. The cell–alginate mixture was gently dropped using UV detector.
into 0.2 M calcium chloride solution. The beads were cured in 0.2 M
CaCl2 solution for 2 h and the beads were washed with sterile 2.6. Experimental design
water thrice such that calcium free beads were used for degradation
experiments. The measured average size of beads was 2.5 mm. Optimization of the three parameters of the matrix for degra-
dation by immobilized cells i.e. cell concentration (X1 ), matrix
2.3.2. Agarose and agar–agar concentration % (X2 ) and bead size (X3 ) was carried out using cen-
Sterile agarose (3%, w/v) solution was prepared and melted by tral composite design (CCD) [14]. The interaction of the 3 variables
heating. Induced cells were added to the agarose solution (cooled was designed by coded and non-coded values (Table 1). Accord-
to temperature ≤40 ◦ C) to achieve final cell concentration of 8 g/L. ing to this design, the total number of treatment combinations is
Cell–agarose mixture was poured into sterile flat bottom 50-mm 2k + 2k + n0 where k is the number of independent variables and n0
diameter Petri plates coated with trace amount of refined sun- the number of repetitions of the experiments at the center point.
flower oil (to facilitate the removal of solidified agarose block from For statistical calculation, the variables Xi have been coded as xi
Petri plate) and allowed to solidify for 30 min at 4 ◦ C. The solidi- according to the following transformation:
fied agarose block was cut into equal size cubes (∼2 mm) such that
Xi − X0
surface area obtained was equal to the surface area available for cal- xi = (1)
cium alginate beads. Agar–agar cubes were prepared as described X
for agarose. where xi is dimensionless coded value of the variable Xi , X0 the value
of the Xi at the center point, and X is the step change.
2.3.3. Polyacrylamide A 2k -factorial design with eight factorial points, six axial points
Induced cells were added to acrylamide and bis-acrylamide and six replicates at the center point. According to the CCD, the total
solution such that cell and acrylamide concentration was 8 g/L number of 20 experiment runs was carried out in duplicates and
and 3% (w/v) respectively. Polymerization was initiated by adding the average degradation rates were used. The degradation experi-
0.12 ml of 5% ammonium persulfate (APS) and 0.06 ml of 5% ments were performed as described in Section 2.4 except that the
N,N,N ,N -tetramethylethylenediamine (TEMED) and allowed to beads were prepared according to Table 2 and the caffeine concen-
solidify at 4 ◦ C [12]. The solidified block was cut into equal size tration used in the degradation medium was 5 g/L. The behavior of
138 S.N. Gummadi et al. / Biochemical Engineering Journal 44 (2009) 136–141
Table 2
Central composite design for optimizing immobilization parameters for caffeine degradation by cells of Pseudomonas sp. immobilized in agar–agar matrix.
Run no. Block Cell concentration (g/L) Matrix concentration (%w/v) Bead size (mm) Rate of caffeine degradation (g/(L h))
Y (experimental)a Y (model)
1 1 −1 −1 −1 0.0851 0.0804
2 1 1 −1 1 0.1057 0.0974
3 1 −1 1 1 0.1408 0.1634
4 1 1 1 −1 0.1403 0.1624
5 1 0 0 0 0.1429 0.143
6 1 0 0 0 0.1429 0.143
7 2 −1 −1 1 0.1326 0.1004
8 2 1 −1 −1 0.1712 0.1374
9 2 −1 1 −1 0.1361 0.1354
10 2 1 1 1 0.1358 0.1304
11 2 0 0 0 0.1429 0.143
12 2 0 0 0 0.1429 0.143
13 3 −1.68 0 0 0.1277 0.1346
14 3 1.68 0 0 0.1414 0.1548
15 3 0 −1.68 0 0 0.0439
16 3 0 1.68 0 0.1404 0.1179
17 3 0 0 −1.68 0.1511 0.1602
18 3 0 0 1.68 0.1397 0.1501
19 3 0 0 0 0.1429 0.143
20 3 0 0 0 0.1429 0.143
R2 = 0.81; R = 0.9.
a
Experimental values are average of duplicates within ±5% standard error.
the system was explained by the following quadratic equation: 0.75 mM potassium phosphate buffer in 100-ml Erlenmeyer flasks.
Similarly, degradation experiments were performed under iden-
Y = ˇ0 + ˇi xi + ˇii xi2 + ˇij xi xj (2) tical conditions of caffeine concentration and cell loading under
free cell conditions. The time profile of caffeine concentration was
where Y is the predicted response, ˇ0 the intercept term, ˇi the plotted and the caffeine degradation rate was calculated as the ini-
linear effect, ˇii the squared effect, and ˇij is the interaction effect. tial slope of the curve for both immobilized cells and free cells.
The model results were tested by comparing the value obtained Immobilization efficiency was calculated as the ratio of the rate of
from the regression equation with experimental results obtained, caffeine degradation by immobilized cells to degradation rate by
in duplicates, by setting the variables to their optimum values as free cells under optimized conditions. Using the rates of caffeine
determined by the CCD. degradation calculated at different caffeine concentrations, recip-
rocal Lineweaver–Burk plots were used to determine the kinetic
2.7. Optimization of immobilization parameters using statistical parameters, Km and Vmax . Damköhler number, which is defined
experimental design as the ratio of the maximum reaction rate to the maximum mass
transfer rate, was calculated as follows:
Induced cells were prepared according to Section 2.2. Degrada- rmax
tion experiments were conducted under various combinations of NDa = (3)
(De /ı)S
cell loading, matrix composition and bead size in 25 mL of sterile
reaction medium consisting of 5 g/L caffeine in 0.75 mM potassium where NDa is the Damköhler number, rmax is the maximum reac-
phosphate buffer in 100-mL Erlenmeyer flasks. Samples were col- tion rate without any limitations imposed by external mass transfer
lected at regular intervals of time and analyzed for caffeine. The (mass transfer of caffeine from bulk liquid to cells) which was
time profile of caffeine concentration was plotted and the caffeine calculated as rate of caffeine degradation under free cell condi-
degradation rate was calculated as the initial slope of the curve. tions (i.e. the maximum possible rate that can be obtained when
there is no external mass transfer), De is the effective diffusivity
2.8. Statistical analysis of caffeine through the matrix, ı is the area available for diffusion
and S is the bulk substrate concentration. In this study, we used
Regression analysis of the data obtained was performed using De as 0.46 × 10−7 cm2 s−1 , which is the diffusivity of caffeine from
Design Expert package (Version 7, Stat-ease Inc., Minneapolis, MN, guarana seeds to supercritical carbon dioxide [15].
USA, 2001). The coefficients of the regression equation were also
estimated using the same software. The statistical significance of 3. Results and discussion
the model was determined by the application of Fischer’s F-test. The
fit between the model and the experimental data was evaluated by 3.1. Screening of different matrices for immobilization of
ANOVA (Analysis of Variance). All the experiments were performed Pseudomonas sp.
twice and each measurement was done in duplicates.
In this study, we used Pseudomonas sp. a strain isolated from
2.9. Kinetics of caffeine degradation by immobilized cells soil of coffee plantation area, which was reported to have highest
degradation rate (0.3 g/(L h) up to 15 g/L) and can degrade high con-
Immobilized cells were prepared according to the optimal con- centrations of caffeine (up to 20 g/L) [11]. In our earlier studies, we
ditions (cell loading, matrix concentration, bead size) obtained from reported that the cell free extract of this strain could degrade caf-
studies performed in Section 2.6. Degradation experiments were feine and its metabolites, viz., theobromine, 7-methylxanthine and
performed as described earlier in 25 ml of reaction medium in xanthine. Since the enzyme(s) was found to be highly unstable, we
which caffeine concentration was varied between 0.1 and 10 g/L in used whole cells to degrade caffeine [7,16]. In order to develop a suc-
S.N. Gummadi et al. / Biochemical Engineering Journal 44 (2009) 136–141 139
Fig. 2. Response surface plot showing the effect of cell concentration and matrix
concentration at optimal matrix concentration on caffeine degradation rate by Fig. 4. Response surface plot showing the effect of bead size and matrix concentra-
immobilized cells of Pseudomonas sp. tion at optimal cell concentration on caffeine degradation rate by immobilized cells
of Pseudomonas sp.
times greater than tabulated F8,9 at the probability level of 0.0532 3.3. Caffeine degradation kinetics by immobilized and free cells
(Table 3).
Surface plots of caffeine degradation rates over independent Immobilized cells of Pseudomonas sp. was prepared according
variables, cell concentration, matrix concentration and bead size to the optimal conditions obtained in this study (cell concentra-
are shown in Figs. 2–4 respectively. The response surface showed tion: 7.8 g/L; matrix concentration: 5% (w/v) and bead size: 6.2 mm).
maximum activity at the optimal points determined below, sug- Under the same cell loading, degradation experiments were per-
gesting that the optimal conditions determined were correct. It is formed by varying the initial concentration of caffeine from 0.1 to
also clear from Fig. 3 that the optimal point obtained from the model 10 g/L in the reaction medium. Experiments were also performed
is clearly a saddle point, which lies within the selected range of with free cells of Pseudomonas sp. at a cell concentration of 7.8 g/L.
the parameters. It can be seen that the degradation rate actually The kinetic results are shown in Fig. 5 for free and immobilized
dips to a minimum around the optimal point and rises observably cells. It has been observed that the degradation rates under immobi-
in increasing direction of x1 and x3 outward from the point. Such lized conditions are lower than the rates under free cells conditions.
behavior was observed during the optimization of several biological Immobilization efficiency with agar–agar matrix was found to be
processes using central composite design [24]. 80% ± 7 suggesting that agar–agar matrix was best. It has been
Under the optimal conditions of variables, a maximum degrada- shown that induced cells of Pseudomonas sp. acts as biocatalyst
tion rate of 0.148 g/(L h) was obtained from the quadratic equation. (no growth) in caffeine degradation medium (containing only caf-
In order to check whether the model predicted value was correct, feine in buffer) [9], the kinetic data were fitted to Michaelis–Menten
experiments were performed in triplicate under optimal conditions kinetics and the kinetic parameters were estimated (Table 4). Free
and caffeine degradation rates were determined. It has been found cells showed lower Km value of 0.66 g/L compared to 0.78 g/L for
that experimental values (0.15 g/(L h)) agree very closely with the immobilized cells, with corresponding R2 values for the curve fit
model. This suggests that response surface methodology can be suc- are 0.98 and 0.91. These values of Km indicate that the substrate,
cessfully used to optimize the immobilization parameters affecting caffeine, is more accessible to free cells than immobilized cells. This
the caffeine degradation.
Fig. 3. Response surface plot showing the effect of bead size and cell concentration
at optimal matrix concentration on caffeine degradation rate by immobilized cells Fig. 5. Kinetics of caffeine degradation by free and immobilized cells of Pseudomonas
of Pseudomonas sp. sp.
S.N. Gummadi et al. / Biochemical Engineering Journal 44 (2009) 136–141 141
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