Sumi Kumar ThAeva Paper 3 (Rev.3) Welding Inspection: Multi |. Which type of submerged arc welding flux is susceptible to moisture pick-up? ae A neutral LP B —seglomerated JS © fused D they aeall abou the same A large erin sie. inthe HAZ of a C-Mn stel weld joint, may have A Jow ductility ® _bowroushness © hightoughness Dah tensile strength 3. ASTRA testis used to measure. the tensile strength ofthe welded joint A B ____the level of residual stress in butt joints, C the fracture toughness of the HAZ. WA © _ the through thickness ductility of @ steef/plate (the direction) 4. The risk of hydrogen cracking is greater when MMA welding of A CMnstees Baus sinless sels Qa sets fr cletenp sey D low carbon steels for cryogenic servic The property of a material that has the greatest influence on welding distortion is its. yield strength co-efficient of thermal expansion elastic modulus co-efficient of thermal conductivity v0@> 6. Which of the following is a suitable shielding gas for FCAW of stainless steels? 100% Argon B 70% Argon + 30% He ‘Argon + §% Hydrogen oo) Argon + 20% CO; ce “The presence of iron sulphides in a weld bead may cause ® solidification cracking B hydrogen cracking or Camella tearing D weld decay 8. A macro section is particularly good for showing 7 A the WMHAZ microstuety @ —overiep © the join hardness D spatter “Copyright © 2007, TWI Lid wort CFSIRE V0 CEM veesscnesnWelding Inspection: _Multi-Choice Questions Paper 3 (Rev.3) 9. Which of the following procedures would be expected to produce the least distortion in 15m straight butt weld ? A TIG weld single sided, multipass B_— MMAweld single sided, multi-pass. C —— MMAweld double sided, mu! Pa, @ —-SAWweld 1 pass per side ty 10. A suitable gas /gas mixture, for GMAW of aluminium is A 100% CO, GB 100% Argon Cc 80% Argon + 20% Ct SL D 98% Argon + 2% 0, 4 11. Which ofthe following is associated with SAW more often than it is with MMA welds is? A hydrogen cracking in the HAZ ® solicitation cracking in the weld meta © rereatcracing during WHT.” D lamellar tearing 12, ENISO 5817 (Level C) specifies thatthe limit for the diameter (D) of a single pore in a weld is: D $0.3s, but max.dmm where s = material thickness, For which of the following situations isthe pore acceptable? = 20mm, measured pore diameter = 5.0mm ;Smm, measured pore diameter = 4.51 }Omm, measured pore diameter ‘0mm, measured pore diametet = 3eSmm_ A 8 © D 13. To measure are voltage accurately it recommended thatthe volmeter shoold be connected ® _acrosstheare and as near asfratica tothe are B_ across the power source efninals prior o are inition C across the power soured terminals during the welding operation D it can be measured anywhere in the circuit, 14. Lamellar tearing has occurred in a steel fabrication. What technique could have been used to find it before the weld was made ? X-ray examination liquid penetrant examina vkrasonic examination it could not have been found by any inspection method. @oe> Pre-heating a low alloy steel prior to welding is done to minimise the risk of. A porosity B excessive distorion J « © — HaZcracking Black of fsion 16, Typieal temperatures used for normalising C-Mn ste! plate are q A 60010650 B 10000 1100°¢ & 70010 800" 80 10 920°C Copyright © 2007, TWH Ltd z TW wonneisin roe CEM weenWelding Inspection: _Multi-Choice Questions Paper 3 (ev.3) 17. For GMAW the burn-off rate of the wire is directly related 10 A the stick-out length @ wire teed speed c the are voltage D _thetavel speed 18. For MMA welding of a 60mm wall nozzle to @ 100mm wall vessel shell, pre-heat temperature shouldbe checked ‘A before welding startre-tarts B onthe shell and the norzie at points atleast 75mm from the joint edge all ofthe above 19. A crack running along the centreline of a weld bead could be caused by A use of damp flux B lack of preheat é arc voltage being too high GD weld bead being too deep and very paffow 20, In order to improve resistance to service failure caused by cyclic loading, itis good practice to A use low heat input welding Buse steel with alow CEV © ensure there areno features that give high stgé6 concentration 1D —_PWHT the fabrication 21, The use of low carbon austenite stainless steels and stabilised stainless steels will minimise the rsk of HAZ cracking weld decay weld metal cracking distortion vo@> Which type of SAW flux is susceptible to breaking down into fine particles during circulation? > fused neutral alloyed agglomerated ‘6 23. The maximum hardness in the HAZ of a steel will increase if the heat input is increased CEV is increased © joint thickness is decreased D Basic electrodes are used @o 24. BS EN ISO 5817 (Level B) specifies the limit for Excess Weld Metal (h) on a butt weld as: ~ fh < 1mm +0.1b, but max, Smm, b= weld width. [nn which of the following situations is the measured Excess Weld Metal A b= 10 measured excess weld meta Bb =20_ measured excess weld metal = 3 Copyright © 2007, TWH Ltd TWI voocenWelding Inspection: _ Multi-Choice Questions Paper 3 (Rev. 3) 25. A carbon manganese steel is being welded by MMA and the electrode run-out-lengths that have been used are much shorter than specified by the WPS, This deviation may give A aninreased eis of hydrogen cracking B—anincreased tsk of oiifeationeacking © towervahes of HAZ toughness D higher values of HAZ hardness 26, The first procedure that is prepared for a Weld Procedure Qualification test weld is a @ — pwes § te Sie 5 Wee 27. Transfer of material identification by hard star ng is sometimes not allowed for high integrity applications because A itistoo slow B _itcan bea safety hazard it may be damaging to the material D _ it causes problems with coating operations 28 When welding thin pate, distortion can be minimised by ‘A welding fom both sides Bing U preps rater than V types © singstrong-backs © sing back sep welding 29. Which of the following would be considered to be high Heat Input welding? A 550mm B 354mm 53mm © s0Kimm 30, Initiation of TIG are by using a High Frequency spark may not be allowed because A inoften causes tungsten inclusions © _itcan damage electronic equipment © ivisanelectrial safety hazard D___itoften eauses stopistart porosity Copyright © 2007, TWI Ltd 4 erie ‘ TW! LM reves