C ‘CM2-DST800-2001 ST3000 Ace Smart Transmitter Electronic Differential Pressure / Pressure Transmitter User's Manual Yamatake CorporationSafety Instructions Introduction Inspection Correct installation and operation and periodic maintenance are essential to safe operation of your differential pressure transmitter. Read the safety in- structions contained in this manual before operating, maintaining or starting the transmitter. These instructions provide a comprehensive guide to safe operation. Check that the equipment specifications match your ordering information. If any damage is found upon receipt of the transmitter, immediately contact with your Yamatake representative. Keep the model name and serial number, which are marked on the equipments nameplate, at hand. The nameplate is ‘mounted on the top of the equipment enclosure. ‘This equipment has been tested under strict quality controls, before shipping. The following symbols are used in this manual: AXWarning Failure to observe this warning may result in death or serious physical injury. AXCaution Failure to observe this instruction may result in physi- cal injury, “Always observe safety instructions. Read the next page. Yamatake Corpora~ tion or any of its affiliates or representatives shall assume no responsibility, oF offer any guarantee with respect to any failure resulting from violation of these instructions.Unpacking, Checking, and Storage Unpacking the transmitter Checking accesso- ties Checking specit cations Inquiry Storage This transmitter is precision equipment. Handle it carefully to prevent an accident and damage In the package you receive from Yamatake or our representative, is included the main unit of a transmitter and the following accessories: + One 3-inch, L-shaped wrench ‘The specifications are marked on the transmitter nameplate. The specifica- tions on this nameplate should agree exactly with your order. Especially, check the following: * Tag No. (TAG No.) + Model No. (MODEL) + Production No. (PROD No.) + Low and high limits of set range (RANGE) + Supply voltage (SUPPLY) + Explosion-proofing conformance (mark is applicable only to explosion-proof model) Direct any inquiries about this transmitter to our nearest branch office or rep- resentative (listed at the end of this manual), When making an inquiry, have handy a copy of the details marked on the nameplate: + Model No. (MODEL) + Production No. (PROD No.) Storage over long periods requires special procedures, to avoid damage to this instrament. Always store the transmitter: + Indoors and at normal temperature dnd humidity + Ina location subject to minimum vibrations and shocks + Before unpacking, not after.Structure and Contents of the User's Manual Structure and contents This user's manual explains the structure of this transmitter and provides oper- ating instructions, in the following order: Section 1 Functions, Configurations, ‘and Structures of DSTJ 3000 Ace and SFC This section covers the basic functions, structures, and configurations of 2 DSTJ 3000 Ace series Smart Transmitter and a Smart Communicator (SFC). First-time users of this transmitter are asked to read this section in advance of operation. Section 2. Installation Tnstructions for installing, piping, and cabling this transmitter. Important items related to installation (grouped by type of measurement data). People in charge of installation, piping, and cabling are required to read this section. Section 3. Operation Provides instructions for connecting an SFC to this transmitter, and basic instructions for key operations. Includes procedures for setting a tag number and checking transmitter specifications. Except for basic instructions for operating an SFC, instructions are ‘grouped by the type of measurement data. Read this before actually starting measurement. Section 4 Using SFC Explains operations that can be executed using an SFC. Refer to this sec- tion for basic operating instructions and procedures for starting operation, displaying measured data during operation, printing transmitter data, and changing transmitter settings. Section § Maintenance and Troubleshooting Provides maintenance and troubleshooting instructions. Appendix A~B Standard specifications, model numbers of this transmitter and SFC. Ex- ternal dimensions and operating principle of the differential pressure trans- mitter. viDetailed Table of Contents Section 1 14 tt 112 12 124 1.22 Section 2, 24 244 242 213 24 25 254 Functions, Configurations, and Structures of DSTJ 3000 Ace and SFC.. Function and Configuration of the Transmitter Function and Configuration of the Transmitter Parts Names of the Transmitter. Function and Configuration of SFC Function of SFC Configuration of SEC Installation .. i 24 Installation Environment 7 22 General Environmental Conditions........ 22 Environmental Conditions. for Explosion-Proof Transmitter 23 Environmental Conditions, for Intrinsically-Safe Transmitter 24 Installation. . : 25 Installation Dimensions. 25 Installation Environment a 25 Installing the Transmitter ‘ 26 Ttansmitter Main Unit Installation Posision.. ie Installation on Process (JTCATFISTESTRUTHTUNSTS) . 2-12 ‘Mounting FEP Protection Film... Direct Mount type Installation (Patent Pending) (TENTR).. cece /2B Remote Installation (JTE/JTH) Piping (Installation on Process)... Flow Rate Measurement-~Piping (JTD) . Piping Considerations. cee Piping for Liquid or Gas Flow Rate Measurement. Piping for Steam Fiow Rate Measurement Pressure Measurement- Piping Enclosed Tank--Piping Electrical Wiring Explosion-proof.. ett Wiring Transmitter--Intrinsieally Safe. Process Connection Port---Changing Port Position Bottom Port to Top Port (JTDSTGMTANTCLITF)... 242 2-43 viiSection 3. 34 82 33 344 324 322 323 324 325 3.26 3.27 3.28 334 3344 3342 334.3 3.32 3324 3322 3323 3.3.3 3.3.3.4 3.332 3.33.3 334 3344 3.342 33.4.3 Operation and Stop the Transmitter Preparation nm Connecting SFC Setting Tag No. and ‘Gheeking Spectcations.. 33 Starting Communications.. . 33 Setting Tag No... a4 Cheoking Output Format 35 ‘Checking Display Setting. 36 Checking Engineering Unit of Measured Pressure. 37 Checking Low and High Limits of Setting Range 38 Checking Damping Time Constant... 39 Checking Sealed Liquid Temperature Correction Function Setting .. Measurement by JTO Type . 340 att Flow Rate Measurement ... att Preparation for Measurement... att Starting Measurement... seen BAS ‘Stopping Measurement von OAT Gas Pressure Measurement 348 Preparation for Measurement 318 Starting Measurement 3:20 ‘Stopping Measurement 3-22 Liquid Leve! Measurement of ‘Open Tank and Closed Tank (Dry Leg) nn w- 23 Preparation for Measurement 3-23 Starting Measurement . 3:25 Stopping Measurement ... 327 Liquid Level Measurement of Closed Tank (Wet Leg). $28 Preparation for Measurement onccne 828 Starting Measurement ... . 3:30 ‘Stopping Measurement 3:32 Measurement With Model STGAITA, 3:33 Pressure Measurement .. 3-83 Before You Stat. 3:33 Starting Operation. Stopping Operation... Liquid Level Measurement ... 348 Before You Start 3:08 Starling Operatior 3.09 ‘stopping Operation at Measurement With Model JTC/AITF 342 Pressure Measurement ee an B42 Before You Stat... : 342 Starting Operation. ‘Stopping Operation... 345a7 3.8 39 3.10 3.10.4 3402 ant 341.4 8112 311.3 8114 S41.5 3.11.6 8417 312 Section 4 4a 444 ane 413 414 448 418 4A7 42 43 434 4382 44 4.44 442 443 Measurement With Model JTE/ITR..... “ Pressure Measurement . sreetsinmnees S646 Before You Start Starting Operation, Stopping Operation. : oe Cautions Related to Flow Rate Measurement .. Measurement With Model UTHSTUUTS Pressure Mesurement... Before You Start Starting Operation Stopping Operatior ee Zero Point Adjustment Based on Actual Liquid Level... Zero Span Adjustment with Input Pressure Equivalent to Range . ‘Set Range Calculation for Liquid Level Measurement Open Tank or Closed Tank (Dry Leg) or Remoie Seal Set Range Calcuation Closed Tank (Wet Leg or Remote Seal Indicator (Option)... Display Unit of indicator. Digital Display . Analogue Bar Graph Display Linear/Square Root Display .. Extemal Zero Adjustment Display Self-Diagnosis Display on Indicator .. Engineering Unit Lave! Extemal Zero Adjustment (Option)... Operation Using SFC... at Basic Information . 42 SFC Functions : 42 Key Operation and Display Interaction ... 48 ‘SFC Keyboard ... Basic Key Input Operations Functions of SFC Keys. Dedicated Functions... sone 442 Charging SFC senna eV Starting Measurement . : 415 Displaying Measured Data .. ae 416 Displaying Input Difterential Pressure...... 416 Displaying Transmitter Output (2). - 416 Printing---SFC with Printer a7 How t0 Print ec see SAT. Printing Internal Data--Maintenance Printing uu. 418. Print Data Responses--Action PriNtiNg weccnieciseinn 4-2045 46 aq Section 5A 52 53 4541 452 453 454 455 458 457 458 459 45.10 4511 45.12 45.13 4544 4.515 464 462 AIA 472 B14 BAZ 51S 514 515 524 522 534 532 Displaying and Changing Transmitter Settings .. Displaying and Changing Transmitter Settings =HOVEIVIEW eves 4-22 Displaying or Changing Tag No. 4-23 Displaying or Changing Output Format 4-25 Displaying or Changing Indicator Display Format (Flow Rate / Linear! Display Flow Rate) mn 421 Displaying or Changing Indicator Display Format (Engineering Unit /%). 429 Dispiaying or Changing High and Low Limits of Engineering Quantity. . 431 Displaying or Changing Low Flow Cutoff Value wenn 4-88 Displaying or Changing Low/High Limits and Span of Set Range .. 4-38 Displaying or Changing Engineering Uni for Measured Pressure .. 4-40 Displaying or Changing Damping ‘Time Constant 4a Displaying Burnout Direction Displaying PROM NO. Displaying Sensor Temperature Displaying Software Version.. Displaying and Changing Sealed Liquid Temperature Correcting Function . 446 ‘Constant Current Source Mode ..... Set Constant Current Source Mode ... Releass Constant Current Source Mode ... Weiting a Memo. Recording in Scratch Pad 1 .. Recording in Scratch Pad 2... Maintenance and Troubleshooting ... Zero Adjustment... Overview. Zero Adjustment under Uniform Input Pressure (with SFC) Zero Adjustment Based on Input Pressure Corresponding to LRV (with SFC) : Zero Adjustment Based on Actual Level (Wh SEC) anne 4S Zoro Adjustment Using External Zero Adjustment Mechanism (Option) wwe Saving and Restoring Data. Saving Data Restoring Data. Disassembly and Assembly Before You Stat. DismountMount Genter Body Cover {UTDISTGISTAMTCISTE) ons S10 56 57 59 58Safety Rules (a Installation Electrical wiring A\Warning (1) When installing the transmitter, ensure that the transmitters gas- kets do not protrude from the process connection parts, such as flanges contacting the process pipes. (2) Never use the transmitter in applications that are outside the rated pressure or temperature range. Always observe connection specifications. Damage to the transmitter, or leakage, may en- danger plant, equipment or human safety. (8) In areas designated as explosion-proof, apply to any cabling work the methods specified in the explosion-proofing guidelines. A\Caution (1) After installation, do not step on the transmitter as this may dam- age it, or cause physical injury. (2) The glass indicator may break it hit with a tool or other object, and cause physical injury. (3) Install the transmitter correctly. Incorrect installation may lead to output errors or violate applicable regulations. (4) This transmitter is heavy. During installation, please ensure that your footing is safe, and always wear safety shoes. A\Warning (1) To avoid electric shocks, dry hands completely before performing wiring work and tuming the power OFF. Wear gloves over dry hands. A\ Caution (1) Before startup, study the specifications carefully and ensure that the wiring is correct. Wiring errors may cause hardware damage or other malfunctions. (2) Provide a power supply that matches the specifications of the transmitter. Incorrect power supply may cause hardware dam- age. \Maintenance ‘Communication ‘equipment A4\Warning (1) Before disconnecting the transmitter from the process for any rea- son including maintenance, wait for safe levels in residual pres- sure, fluid or gas. Extreme caution should be taken to avoid fluid ‘eruption. (2) Prevent bums. Check venting or draining direction, and keep plant personnel out of the way of vented gas or drained fluid. (3) When operational, never open the cover in an explosion-proof area. Avoid explosions or other combustion accidents. 4\Caution (1) Strict product controls were exercised during the manufacture of this transmitter. Never modify the transmitter in any way. In-plant modifications may result in damage to the transmitter or to prop- erty and human safety. A\Caution (1) Avoid use of communication equipment near this transmitter. In- terference from such equipment as a transceiver, a cellular phone, a PHS, a beeper may result in malfunction (at some trans- mission frequencies). In any case, observe the following precau- tions: Check in advance of using any such equipment, the clearance required to ensure safe operation of the transmitter, When using ‘communications equipment, always maintain a distance at least ‘equal to this distance, between the communication equipment and the transmitter. Close transmitter cover before using communication equipment.Washing the Sensor . 512 Remodeling for High-Load Resistance External Meter 5-13 Calibrating Set Range and Output Signals... . 518 Overview. Se . 518 4.2 Calibrating Set Range Based on Reference Input 518 1. Preparation 518 2. Calibrating Low Limit 5:20 3. Calibrating High Limit... 521 5.4.3 Calibrating Output Signals 1 522 1. Before You Start... . 522 2. Calibrating Output Signal 0% 523 3. Calibrating Output Signal 100% ... . 525 4, Saving Calibrated Values and Releasing Constant Curtent SOurc® MOUE nner . 5:27 55 Erasing Calibrated Data... sence 5:28 5.5.1 Erasing Calibrated Data .....ccnnne snnneenene 5:28 55.2 Erasing # Mark... . 6:29 56 Troubleshooting wenn 5:31 5.6.1 Checking Operation and Action... 531 5.6.2. Error during Communications 5-32 5.6.3 Selt-Diagnostic Messages .. = 5:33 5.64 Sell-Diagnostics by Indicator (Option). . 557 87 Insulation Resistance Test and Withstand Voltage Test . 5:38 Appendix A. Operating Principle . Appendix A ‘Appendix B. Specifications, Model Number, and Exterior View...... Appendix 8 B-1__JTD Series of Differential Pressure Transmitters... Baa B-2 JIG Series of Pressure Transmitters san. B-3__JTA Series of Absolute Pressure Transmitters .. B-4 JTC Series of Flange Type Ditterential Pressure Transmitters B5 JTF Series of Flange Type Differential Pressure Transmitters B-6 _JTE Series of Remote-sealed Type Differential Pressure Transmitters B6-1 B-7 _JTR Series of Remote-sealed Type Differential Pressure Transmitters B74 B.S _JTH Series of Remote-sealed Type Pressure Transmitters... B81 B-9 _JTU Series of Remote-sealed Type Pressure Transmitters... B-9-1 B-10 JTEAITH Seiies 1/28 Remote-sealed Transmitters. B-11 JTS Series of Remote-sealed Type Absolute Pressure Transmitlers ..cunnstnsunssnnnnnn BALA xiSection 1 Functions, Configurations, and Structures of DSTJ 3000 Ace and SFC Overview of Section | Basic functions, structures, and configurations of a Smart Transmitter and Smart Communicator (SFC). First-time users of a DSTJ 3000 Ace transmitter are asked to first gain basic understanding of the functions and structures of the transmitter. They should read this section before performing any ad- vanced configuration functions.1.1 Function and Configuration of the Transmitter 1.1.1 Function and Configuration of the Transmitter Introduction Function and configuration ‘This transmitter offers a range of functions that assist in the measurement of dif- ferential pressure. A differential pressure sensor is mounted on a composite, semiconductor sensor for the transmission of flow rate, pressure, and liquid level data. ‘A.composite semiconductor sensor includes a static pressure sensor and a tem- perature sensor for the measurement of changes in static pressure and ambient temperature. These changes can affect accurate differential pressure measure~ ment. By measuring static pressure and ambient temperature data, the transmit- ter compares the measured differential pressure against a true differential pres- sure, stored in memory. The sensors are installed in the meter body along with a multiplexer, an A/D converter, a microprocessor in the transmitter unit, various storage devices, and a D/A converter. ‘The following illustration shows the basic functions and configuration of this transmitter Figure 1-1. Block Diagram of the Transmitter Lpllallp RE unur Flow rate, pressure, and liquid level of the process fluid are transmitted to the differential pressure sensor on the composite semiconductor chip, in the meter body. The sensor output is converted from analogue to digital signals simultaneously with the temperature and static pressure that are sensed with the temperature sen- sor and the static pressure sensor, mounted on the composite semiconductor sen- sor. ‘The A/D converted signals are processed in the microprocessor, and output (after conversion to 4~20 mA DC analogue signals corresponding to the set range.) PROM — : The data store memory includes the input/output, tempera- ture, and static pressure characteristics of the meter body, the model, and the valid range of range settings. EEPROM : This is a nonvolatile memory that retains various setting data of the transmitter even during the power-off state, AD ‘This converter converts analogue signals to digital signals. DIA : This converter converts digital signals to analogue signals. 1-2