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GasGun®
Propellant Stimulations
www.TheGasGun.com
What the GasGun Can Do for Your Wells...
• Create multiple radial fractures extending up to 50 feet from the wellbore.
• Increase injection rates in waterfloods, waste disposal, and gas storage wells.
What is the GasGun?
The GasGun is a solid-propellant
well-stimulation device based on
proprietary ballistic technology from
the U.S. military. It incorporates the
most advanced design on the market
with the use of progressively burning
propellants that have been proven
by independent research to be many
times more effective in creating
fractures and increasing formation
permeability.
Log Time
O
ver the last 40 years oilfield service providers
have performed tens of thousands of propellant
stimulations for oil and gas companies all across the
globe. Despite their widespread use, propellant stimulations
account for a small part of the overall fracture stimulation market,
and their applications have not been well understood by most
operators. Historically, propellant tools have been applied in wells
as either a pre-treatment to hydraulic fracturing or in wells where
hydraulic fracturing is uneconomical. With advancements in the
safety, reliability and design of propellant tools along with the
accumulated knowledge from decades of use, oil and gas
companies are finding new applications for this maturing
technology.
Common applications
Background
Early success with the GasGun in the Appalachian and Illinois
Oil and gas wells have been stimulated with high explosives since Basins provided the impetus to expand the service throughout the
the late 1800s. This form of stimulation is often referred to as USA and international markets, with over 5,000 stimulations being
“well shooting”. Problems of wellbore damage, safety hazards conducted over the last decade. As is true with many emerging
and unpredictable results have reduced the relative number of technologies, the majority of these stimulations have been
wells stimulated with classic high explosives, and this method has performed for small independent operators in the USA. Due to
largely been replaced by the use of propellants. its low cost and minimal onsite equipment these operators have
found the GasGun to be an economical method of stimulating
The solid propellants used in these stimulations deflagrate marginally producing wells. In recent years, the large independent
rather than detonate. Unlike explosives, the burn front in these oil and gas companies have begun to recognize the merits of
materials travels slower than the sound speed, and the burn propellant stimulation technology and have been applying it in a
rate can be tailored to fit a wide range of applications. Pressure/ wide range of applications with regularity.
time behavior of propellants differ from explosives in that peak
pressures are lower and burn times are longer. The approximate In specific applications, propellant stimulation technology has
values of peak pressure and duration noted for the intermediate some distinct advantages over other stimulation methods. This has
pressure pulse of Figure 1 are for the GasGun®, which is one of resulted in the routine use of propellant tools, and some of the most
the propellant stimulation devices commercially available today. common applications for the technology will now be described.
perforations are not able to penetrate deep enough into the
∼1,000,000 psi formation to bypass the damage, and as a result the well
EXPLOSIVE: ∼1 microsecond will need to be stimulated. Hydraulic fracturing is commonly
chosen, but this is a very costly method of removing nearbore
∼20,000 psi
GasGun: ∼10 milliseconds damage. Acidising is another option, but it can be difficult
Log Pressure
Cement invasion Another reason for running a propellant tool prior to a hydraulic
Another very common application for the GasGun is for wells fracture is to preferentially break down certain sections of a
that have formation damage as a result of cement invasion. This reservoir. When fracturing long perforated intervals it can be
commonly occurs after cement squeeze jobs or when setting casing difficult to get all the perforations stimulated effectively. Using a
during the initial completion of a well. Many operators will simply propellant tool in sections that are known to be more difficult to
perforate the well to try and establish communication with break down will allow for a more homogeneous stimulation of
the reservoir. Many times this is unsuccessful because the the entire reservoir.
Formation evaluation
Formation evaluation has become increasing important to
operators trying to optimise their fracturing programmes.
Obtaining accurate production test results from each proposed
reservoir gives the completions engineer the information they
need to evaluate the potential of each zone and design the frac
job accordingly. In order to achieve accurate data it is critical that
operators are well connected to the reservoir. Many operators Figure 3. The remote Native community of Wainwright, Alaska.
achieve this by pumping into the formation to break down the
perforation tunnel damage. This works well in many cases, but it
can be time consuming, expensive and detrimental to formations
that are water sensitive. Running a propellant tool instead of
pumping in provides similar benefits, but often at a reduced cost
and it is compatible with all formation types.
Case Two - A large independent operator with a significant The operator then decided to stimulate the formation using the
acreage position in the Marcellus Shale drilled some vertical GasGun in order to bypass the damage. The day after the stimulation
test wells in the field so that it could monitor the pressure in it ran pressure gauges again and found that it now had the
the reservoir over time. It wanted to make sure that the well connectivity it was looking for. At the date of writing, the operator
completion left as little skin as possible in order to get precise has been monitoring the reservoir for six months and continues to
measurements of virgin reservoir pressure. After perforating the get unobstructed pressure measurements. The operator has since
shale it monitored pressure for several weeks and knew fairly shot another test well with the GasGun in a different part of the
quickly that it did not have good connectivity with the reservoir. field and experienced the same positive response.
O
il and gas wells have been stimulated with high explosives
since the late 1800s. It appears however, that the term ‘well
shooting’ originated many years before, in the days when
a water well was sometimes rejuvenated by shooting a rifle
down the well. Nowadays, classic high explosives, such as
nitroglycerine or gelatin, are rarely used to stimulate oil and gas wells
due to problems of wellbore damage, safety hazards and unpredictable
results. Extensive research on solid propellants that deflagrate rather
than detonate have led to safe and much more effective options.
In the last 50 years, hydraulic fracturing has been the predominant
method of well stimulation. Sophisticated techniques, software,
equipment, fracturing fluids and proppant have been developed to
optimise the hydraulic fracturing process. However, hydraulic fracturing
has disadvantages including a lack of control over the vertical fracture
growth and the high cost of treatment.
Fundamentals
Figure 1 displays generalised pressure-time profiles for three
stimulation methods. Hydraulic fracturing is conducted by isolating
a specific zone or formation in the wellbore and applying hydraulic
pressure sufficient to overcome the compressive stresses surrounding
the borehole. Quasistatic pressure is applied until tensile stresses are
created and breakdown occurs. Hydraulic fracturing creates a single bi-
wing fracture oriented perpendicular to the least principal in situ stress.
At the other extreme of the pressure-time regime of Figure 1 is
the profile for high explosives. High explosives detonate and create
APRIL 2009
stresses enlarge the wellbore by crushing and compacting
the rock 1. The enlarged wellbore is left with a zone of
residual compressive stress. These residual stresses and
compacted rock can actually reduce permeability near the
wellbore. Extensive cavings often fill the wellbore with debris
that require days, even weeks, to clean up. The use of high
explosives is limited to openhole completions.
Between these two extremes, solid propellants can generate
a pressure pulse that creates a fracturing behaviour that is
dramatically different from either hydraulic fracturing or explosives.
Solid propellants do not actually detonate; they deflagrate.
Deflagration is a burning process that takes place without any
outside source of oxygen and creates large quantities of high
pressure gas at a rapid rate. Propellants offer a very wide range
Figure 1. Pressure-time profiles of three stimulation methods.
of burn durations, from milliseconds to seconds, and not all will
produce the desired fracturing behaviour.
Table 1. Averaged results from pressure transient analyses for GasGun and sand The goal is to tailor the pressure-time profile so that
fracs
it is slow enough to load the rock in tension, avoiding the
Number BHP Skin Frac Effective Production inertial effects that create extreme compressive stresses in
of wells (psi) factor half permeability (thousand
explosive loading; and rapid enough so that a single fracture
length (millidarcies) ft3/d)
(ft) cannot take all of the high pressure gas being produced. If
the burn rate is high enough, pressures reach levels sufficient
GasGun 5 213 -4.58 86 0.60 20
to put other parts of the wellbore in tension, creating multiple
Frac 6 176 -4.51 92 1.27 21
fractures that propagate in directions not governed by the
earth’s in situ stress state. This provides the desired benefits
a shockwave. Pressures created are extremely high but last of optimum nearbore drainage and fracture propagation
only a few microseconds. Due to inertial effects, tensile that is contained to the zone of interest. The required
stresses are not produced and instead, extreme compressive pulse duration is approximately 10 000 times longer than
PRODUCTION
Gun Control
MILITARY TECHNOLOGY AIDS PRODUCTION
BY LYNDA HARRISON
THE TECHNOLOGY BEHIND USING method of fracturing formations.
a gun to blast open a well has Its roots can be traced back to
come a long way in the past hun- the Second World War in that
dred years or so. the propellant it shoots out is
Oil and gas wells have been similar to what was used in large-
stimulated using high-energy bore guns like howitzers.
explosives since the late 1800s, The propellant itself is top-
while well shooting is believed to secret because it, along with the
have been done long before that, carrier design, is patented. All
back when water wells were Adam Schmidt, chief operating
MY AIM IS TRUE sometimes brought back to life officer of GasGun Inc., will
The GasGun creates multiple
by firing a rifle down the well. reveal is that it’s military-grade,
radial fractures extending
10-50 feet from the wellbore. The technology has been large-bore gun ammunition.
Minimal vertical growth avoids evolving ever since. Part of that Compatible with both open
problems often associated evolution is the GasGun, a radial and cased hole completions, the
with hydraulic fracturing. fracturing tool that users say can propellant consists of perforated
be an effective and economical grains that are progressive-burn-
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21V\MOZIT-VOQVMMZQVO1VK)TTZQOP\[ZM[MZ^ML
GasGun® Stimulation vs. Traditional Stage Frac
In December 2005, a major Canadian producer decided to test the GasGun against
traditional stage fracs in twelve shallow gas wells of the Basal Belly River formation in
Alberta, Canada. They stimulated six wells with the GasGun and six with 5 tonne sand
fracs. The operator then conducted a pressure transient analysis on each well. Results of
this analysis show the calculated parameters to be remarkably similar between these two
methods and that the effectiveness of the stimulations to be roughly equivalent. The
producer chose the GasGun over hydraulic fracturing for the rest of the field because it is
considerably less expensive.
GasGun
BHP Skin XF eff. K kH Production
(kPa) Factor (m) (mD) (mD.m) (MCF/D)
Well #1 879 -0.44 0.26 1.04 2
Well #2 1541 -4.90 20.0 0.40 2.00 22
Well #3 1735 -4.59 18.0 0.45 2.25 26
Well #4 1419 -4.42 35.8 0.77 3.85 18
Well #5 1302 -5.10 31.8 0.50 1.50 15
Well #6 1343 -3.90 24.8 0.90 3.84 18
Average* 1469 -4.58 26.1 0.60 2.69 20
Stage Frac
BHP Skin XF eff. K kH Production
(kPa) Factor (m) (mD) (mD.m) (MCF/D)
Well #1 1622 -4.65 21.4 0.40 1.20 18
Well #2 1197 -4.71 32.5 1.13 5.65 25
Well #3 1144 -4.15 1.85 7.40 15
Well #4 1414 -4.84 26.5 0.30 1.50 9
Well #5 903 -4.06 20.8 1.39 6.95
Well #6 1002 -4.66 38.4 2.56 12.80 40
Average 1214 -4.51 27.9 1.27 5.92 21
* Averages for GasGun data excludes Well #1 on the basis of it being anomalous when compared with the
others
Table of Contents
Arkansas…………………………………………………………………………………. 1
Illinois…………………………………………………………………………………… 2
Indiana……………………………………………………………………………………5
Kansas…………………………………………………………………………………… 7
Kentucky………………………………………………………………………………... 10
Mississippi……………………………………………………………………………….12
New York……………………………………………………………………………….. 13
Ohio……………………………………………………………………………………...14
Oklahoma……………………………………………………………………………….. 15
Pennsylvania……………………………………………………………………………. 18
Texas……………………………………………………………………………………. 19
West Virginia…………………………………………………………………………… 21
Sustained: 50 BOPD
1
Illinois
Formation: Robinson Sandstone Robinson Sandstone
Formation Depth: 892'
Prior Production: 0.5 BOPD
After Stimulation: 18 BOPD
20
0
Prior Production After GasGun
0.5 18
Barrels of Oil per Day
0
Prior Production After GasGun
10 45
Barrels of Oil per Day
2
Illinois
Formation: Aux Vases Sandstone Aux Vases Sandstone
Formation Depth: 3224'
Prior Production: 2-4 BOPD
After Stimulation: 54 BOPD 60
Sustained: 8-12 BOPD
40
In June 2000, a well in Hamilton County, Illinois, was
stimulated with a 6 foot GasGun. This well was completed
open hole in the Aux Vases formation at a depth of 3224 20
feet. A water-bearing zone is known to exist just below this
oil layer, and hydraulic fracturing would likely “bring in the
0
ocean.” Immediately following the GasGun stimulation, oil Prior After
Sustained
production increased from 3 to 54 BOPD with a modest Production GasGun
amount of water. This data helps confirm the fact that 3 54 10
GasGun fractures stay in the zone treated. Production has Barrels of Oil per Day
been sustained at 10 BOPD.
10
In May 2000, an old well, drilled in 1903 in Clark County,
Illinois, was stimulated with two 10-foot GasGuns. This well
5
was completed open hole in the Trenton formation at a depth
of 2350 feet. Oil production, which had been 1-1.5 BOPD,
0
went to 18 BOPD initially, 8 BOPD for about a week and Prior After After Three
after 3 months leveled off at 5 BOPD. Production GasGun Months
1 18 5
Barrels of Oil per Day
3
Illinois
Formation: Cypress Sandstone (Injection Well) Cypress Injection Well
Formation Depth: 2508'
Prior Injection Pressure: 1600 psi
2000
After Stimulation: 800 psi
1500
In November 1999, an injection well in Wabash County,
Illinois, was stimulated with a GasGun. The well was
1000
completed in the Cypress formation at a depth of 2508 feet
and had been previously acidized and hydraulically fractured
500
in an effort to lower injection pressures. After each
treatment, injection pressures would drop from 1600 psi to
0
800 psi, but would rise back to 1600 psi after just 2 months. Prior After 16
After GasGun
A 6 foot GasGun was used, and again the pressure dropped Pressure Months
from 1600 psi to 800 psi, but this time the improvement was 1600 800 800
long lasting. As of March 13, 2001, 16 months later, the Injection Pressure (PSI)
injection pressure is still at 800 psi. (Note: All GasGun
stimulations performed to date in injection wells have
provided positive results.)
began to flow at the surface at a rate of 40 barrels per hour, Barrels of Oil per Day
4
Indiana
Formation: Renault Limestone Renault Limestone
Formation Depth: 583’
Prior Production: 0.6 BOPD
After Stimulation: 6 BOPD
6
0
Prior Production After GasGun
0.6 6
Barrels of Oil per Day
0
Prior Production After GasGun
1.5 6
Barrels of Oil per Day
5
Indiana
Formation: Cypress Sandstone Cypress Sandstone
Formation Depth: 2425’
Prior Production: 1 BOPD
After Stimulation: 18 BOPD 20
After 2 months: 15 BOPD
15
Sustained: 8 BOPD
6
6
Kansas
Formation: Mississippi Chert Mississippi Chert
Formation Depth: 4696'
Prior Production: None (new well)
After Stimulation: 450 MCF/D 500
7
Kansas
Formation: Arbuckle Dolomite Arbuckle Dolomite
Formation Depth: 3369'
Prior Production: 1-2 BOPD
After Stimulation: 40 BOPD 40
Sustained: 8 BOPD
30
In May 2004, a well in Barber County, Kansas, was
stimulated with a 10 foot GasGun. This well is a cased 20
hole completion in the Arbuckle dolomite formation at a
depth of 3369 feet. Prior oil production was 1-2 BOPD. 10
For a few days after the GasGun stimulation the well had
some flush production at a rate of 40 BOPD. The well then 0
Prior After
Sustained
leveled off at 8 BOPD. Production GasGun
1.5 40 8
Barrels of Oil per Day
8
Kansas
Formation: Arbuckle dolomite Arbuckle Dolomite
Formation Depth: 3433’
Prior Production: 1 BOPD
After Stimulation: 6 BOPD 6
Sustained: 6 BOPD
4
In September 2001, a well in Barton County, Kansas, was
stimulated with a 6 foot GasGun. This well is a cased hole
completion in the Arbuckle formation at a depth of 3433 2
feet. In similar wells, acid treatments were frequently
unsuccessful; excess pressure would invariably break into
0
water. Production went from 1 to 6 BOPD after the Prior After
Sustained
GasGun treatment. This operator has successfully Production GasGun
9
Kentucky
Formation: Knox Dolomite Knox Dolomite
Formation Depth: 1388'
Prior Production: 0 BOPD
After Stimulation: 33 BOPD 40
After one month: 20 BOPD
30
In October 2004, a well in Adair County, Kentucky, was
20
stimulated with a 12 foot GasGun. This well was
completed open hole in the Knox dolomite formation at a
10
depth of 1388 feet. The well was drilled in 1994 and
originally produced 90 BOPD, but then went to water. The
0
operator did a cement squeeze to shut off the water, but Prior After After one
was unable to get the well to produce again. They decided Production GasGun month
cement invasion into the formation. Immediately after the Barrels of Oil per Day
10
Kentucky
Formation: Benoist Sandstone Benoist Sandstone
Formation Depth: 1766’
Prior Production: None (New well)
After Stimulation: 30 BOPD
30
0
Prior Production After GasGun
0 30
Barrles of Oil per Day
11
Mississippi
Formation: Tuscaloosa Massive Sandstone Tuscaloosa Massive Sandstone
Formation Depth: 8513'
Prior Production: 100 BOPD 150
After Stimulation: 150 BOPD
Sustained: 150 BOPD
100
In December 2006, a well in Jones County, Mississippi,
was stimulated with a 10 foot GasGun. This is a cased
50
hole completion in a Tuscaloosa sandstone formation at a
depth of 8513 feet. After the GasGun stimulation,
production increased by 50% going from 100 BOPD to 0
Prior After
150 BOPD. Oil production was still at 150 BOPD a year Sustained
Production GasGun
later.
100 150 150
Barrels of Oil per Day
Sustained: 80 BOPD
60
12
New York
Formation: Bradford Sandstone (Injection Well) Bradford Sandstone (Injection Well)
Formation Depth: 1600'
Prior Injection: 0 BWPD
After Stimulation: 90 BWPD 100
Sustained: 90 BWPD
75
In November 2006, an injection well in Cattaraugus
50
County, New York, was stimulated with the GasGun. The
well is part of a large waterflood field and was completed
25
open hole in the Bradford sandstone formation at an
approximate depth of 1600 feet. Prior to the stimulation
0
the operator could not inject any fluid at all. 130 feet of Prior After
Sustained
the Bradford sand was stimulated with the GasGun. The Injection GasGun
BWPD. After several months the well was still holding at Injected Barrels of Water per Day
Sustained: 60 BWPD
40
In November 2006, an injection well in Cattaraugus
County, New York, was stimulated with the GasGun. The
well was completed open hole in the Bradford formation at 20
an approximate depth of 1800 feet. Prior to the
stimulation the operator could not inject any fluid at all. 0
120 feet of zone was stimulated with the GasGun. They Prior After
Sustained
Injection GasGun
were immediately able to inject an average of 60 BWPD.
0 60 60
After several months the well was still holding at its post
Injected Barrels of Water per Day
stimulation rates.
13
Ohio
Formation: Beekmantown Dolomite Beekmantown Dolomite
Formation Depth: 3745’
Prior Production: 35 MCF/D
150
After Stimulation: 140 MCF/D
Sustained: 100 MCF/D
100
In March 1999, we stimulated an open hole Beekmantown
dolomite well at 3745 feet in Ross County, Ohio. This well
was drilled about six months previously, and production 50
had fallen to 35 MCF/D with a casing head pressure of
150 psi. Immediately after shooting an 8 foot GasGun, this 0
well began making 140 MCF/D at a casing head pressure Prior After 4
Sustained
production Weeks
of 650 psi. After two weeks, the production leveled off at
35 140 100
100 MCF/D.
Thousand Cubic Feet of Gas per Day
150
In September 1998, a gas well in Lake County, Ohio, was
stimulated with a 6 foot GasGun. This well was completed
100
open hole in the Oriskany sand at a depth of 1567 feet.
The well had been produced since 1985, and production
50
had fallen from 40 MCF/D to 10 MCF/D. The GasGun
stimulation was successful in increasing gas production to
0
160 MCF/D. Prior Production After GasGun
10 160
Thousand Cubic Feet of Gas per Day
14
Oklahoma
Viola Limestone
Formation: Viola Limestone
Formation Depth: 4227'
Prior Production: 8 BOPD
30
After Stimulation: 26 BOPD
Sustained: 26 BOPD
20
In July 2007, a well in Pottawatomie County, Oklahoma,
was stimulated with three 4 foot GasGuns. This well is a
cased hole completion in the Viola limestone formation at 10
a depth of 4227 feet. This is an old well, and the operator
suspected he had cement invasion in the formation. Oil
0
production increase from 8 BOPD to 26 BOPD after the Prior After After 3
Production GasGun months
GasGun treatment.
8 26 26
Barrels of Oil per Day
Senora Sandstone
Formation: Senora Sandstone
Formation Depth: 588'
Prior Production: None (new well)
300
After Stimulation: 250 MCF/D
Prue Sandstone
Formation: Prue Sandstone
Formation Depth: 2890' 100
Prior Production: None (new well)
After Stimulation: 80 BOPD & 30 MCF/D 50
15
Oklahoma
Dutcher Sandstone
Formation: Dutcher Sandstone
Formation Depth: 2686'
Prior Production: 3 BOPD @ 150psi
After Stimulation: 13 BOPD @ 600psi 15
Fortuna Sandstone
Formation: Fortuna Sandstone
Formation Depth: 2042'
Prior Production: 8 BOPD
40
After Stimulation: 40 BOPD
After 2 months: 30 BOPD
30
Cleveland Sandstone
Formation: Cleveland Sandstone
Formation Depth: 1288'
Prior Production: 3 BOPD
20
After Stimulation: 16 BOPD
Sustained: 20 BOPD 15
16
Oklahoma
Misener Sandstone
Formation: Misener Sandstone
Formation Depth: 5946’
Prior Production: 2.5 BOPD
150
After Stimulation: 134 BOPD
After 2 weeks: 80 BOPD
100
In June 2002, a well in Grant County, Oklahoma, was
stimulated with a 4 foot GasGun. This well is a cased
hole completion in the Misener formation at a depth of 50
5946 feet. This well was drilled in 1996 with the
completed formation only 2 feet from water. The
0
customer initially tried to stimulate the formation with a Prior After After 2
diesel frac, but was unable to break it down. Immediately 2.5 134 80
after the GasGun stimulation, it produced 134 BOPD. Barrels of Oil per Day
The well produced 1200 BBL in the first 12 days and has
leveled out at 80 BOPD.
Booch Sandstone
Formation: Booch Sandstone
Formation Depth: 3111’
Prior Production: None (recompletion)
20
After Stimulation: 19 BOPD
After 3 months: 10 BOPD 15
17
Pennsylvania
Formation: Gordon Sandstone (Injection Wells) Gordon Sandstone (Injection Wells)
Formation Depth: 2 wells at approx. 2450’
Prior Injection: 0 BWPD @ 1200 psi
After Stimulation: 150 - 200 BWPD @ 1200 psi 200
Sustained: 150 - 200 BWPD @ 1200 psi
150
18
Texas
Formation: Canyon Sandstone Canyon Sandstone
Formation Depth: 2962’
Prior Production: None (new well)
After Stimulation: 190 MCF/D 200
19
Texas
Formation: Devonian Limestone Devonian Limestone
Formation Depth: 9798'
Prior Production: 29 BOPD
After Stimulation: 82 BOPD
100
20
West Virginia
Formation: Devonian Sandstone Devonian Sandstone
Formation Depth: 2987'
Prior Production: 5 BOPD
After Stimulation: 40 BOPD 40
Sustained: 40 BOPD
30
BWPD . After 6 months, injection rates were still holding 25 125 125
21