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MSC Chopper PDF
MSC Chopper PDF
DC to DC CONVERTER
(CHOPPER)
• Basic non-isolated DC-DC converter
topologies: Buck, Boost, Buck-Boost, Cuk
in CCM and DCM mode
• Non-ideal effects on converter
performance
• Isolated DC-DC converters, switched-
mode power supply
• Control of DC-DC converters
• High frequency transformer and inductor
design
• Notes on electromagnetic compatibility
(EMC) and solutions.
DC supply
(from rectifier-
filter, battery, DC output LOAD
fuel cell etc.)
Vcontrol
(derived from
feedback circuit)
• APPLICATIONS:
– Switched-mode power supply (SMPS), DC
motor control, battery chargers
Linear regulator
• Transistor is
operated in linear
(active) mode. IL
+ VCE −
• Output voltage Vs
RL Vo
Vo = I L RT
MODEL OF LINEAR
• The transistor can REGULATOR
be conveniently
modelled by an + VCE −
IL
equivalent RT +
variable resistor, Vs
RL Vo
as shown. −
EQUIVALENT
• Power loss is high CIRCUIT
at high current due
to:
Po = I L 2 RT
Power Electronics and 3
Drives (Version 2)
Dr. Zainal Salam
Switching Regulator
• Power loss is zero
(for ideal switch): + VCE − IL
– when switch is RL
open, no current Vs +
flow in it, Vo
−
– when switch is MODEL OF LINEAR
closed no voltage REGULATOR
drop across it. IL
transferred from
source to load. (ON) (OFF) (ON)
closed open closed
DT T
S L
+
Vd D C RL
Vo
S iL
+ vL −
+
Vd RL Vo
D
• This results in vL
vL = Vd − Vo t
inductor current
iLmax
di
vL = L L IL
iLmin
dt
1
⇒ iL = ∫ vL dt DT T
t
L
Power Electronics and 6
Drives (Version 2)
Dr. Zainal Salam
Operation when switch turned
off (opened)
+ vL -
S
• Because of iL +
C Vo
inductive energy Vd D RL
−
storage, iL
continues to flow.
vL
Vd−Vo
• Diode is forward opened opened
biased closed closed
(1-D)T
t
DT T
tive constant. I ∆i L
Therefore iL must L
t
From Figure DT T
vL = −Vo opened
Vd− Vo
diL
=L
dt t
di −V
⇒ L= o
dt L
iL
Note : since the deri -
vative of iL is a nega - iL max
− Vo
(∆iL )opened = ⋅ (1 − D)T
L
iL Decaying current
iL Steady-state current
t
Steady - state operation requires that i L at the
end of switching cycle is the same at the
begining of the next cycle. That is the change
of i L over one period is zero, i.e :
Imax
IL ∆iL
Imin
1 (1 − D)
= Vo +
R 2 Lf
Minimum current :
∆iL 1 (1 − D )
I min = I L − = Vo −
2 R 2 Lf
Power Electronics and 11
Drives (Version 2)
Dr. Zainal Salam
Continuous current operation
iL
Imax
Imin t
0
1 (1 − D)
⇒ Vo − ≥0
R 2 Lf
(1 − D)
⇒ L ≥ Lmin = ⋅R
2f
This is the minimum inductor current to
ensure continous mode of operation.
Normally L is chosen be be >> Lmin
ic = iL + iR
∆Q
Q = CVo ⇒ ∆Q = C∆V ⇒ o ∆Vo =
C
From figure, use triangle area formula :
1 T ∆i T∆iL
∆Q = L =
2 2 2 8
T∆iL (1 − D )
∴ ∆Vo = =
8C 8 LCf 2
So, the ripple factor,
∆Vo (1 − D)
r= =
Vo 8 LCf 2
Power Electronics and 13
Drives (Version 2)
Dr. Zainal Salam
Design procedures for Buck
SWITCH L
Lmin= ?
RL
L = 10Lmin
Vd Po = ?
f=? D
(input C Io = ?
D=? ripple ?
spec.)
TYPE ?
• Capacitor ratings:
– must withstand peak output voltage
– must carry required RMS current. Note RMS
current for triangular w/f is Ip/3, where Ip is the
peak capacitor current given by ∆iL/2
2
2 ∆iL 2
I L , RMS = IL +
3
Power Electronics and 15
Drives (Version 2)
Dr. Zainal Salam
Examples of Buck converter
• A buck converter is supplied from a 50V battery
source. Given L=400uH, C=100uF, R=20 Ohm,
f=20KHz and D=0.4. Calculate: (a) output voltage
(b) maximum and minimum inductor current, (c)
output voltage ripple.
Vd C +
S
RL Vo
−
CIRCUIT OF BOOST CONVERTER
iL L D
+ vL −
Vd +
S C
RL Vo
−
vL = Vd vL
diL Vd
=L
dt CLOSED
diL Vd
⇒ =
t
dt L Vd − V o
= = ∆iL
dt ∆t DT
diL Vd
⇒ =
dt L t
DT T
Vd DT
(∆iL )closed =
L
Power Electronics and 18
Drives (Version 2)
Dr. Zainal Salam
Switch opened
iL
D
+ vL -
+
Vd C vo
S
-
vL = Vd − Vo vL
diL
=L Vd
dt
diL Vd − Vo
OPENED
⇒ = t
dt L
Vd− Vo
diL ∆iL
=
iL
dt ∆t ∆iL
∆iL
=
(1 − D)T ( 1-D )T
DT T t
diL Vd − Vo
⇒ =
dt L
(Vd − Vo )(1 − DT )
⇒ (∆iL )opened =
L
Power Electronics and 19
Drives (Version 2)
Dr. Zainal Salam
Steady-state operation
(∆iL )closed + (∆iL )opened = 0
Vd DT (Vd − Vo )(1 − D)T
− =0
L L
Vd
⇒ Vo =
1− D
• Boost converter produces output voltage
that is greater or equal to the input
voltage.
• Alternative explanation:
– when switch is closed, diode is reversed. Thus
output is isolated. The input supplies energy to
inductor.
– When switch is opened, the output stage
receives energy from the input as well as from
the inductor. Hence output is large.
– Output voltage is maintained constant by
virtue of large C.
∆iL Vd Vd DT
I min = IL − = 2
−
2 (1 − D) R 2L
Vd Vd DT
2
− ≥0 Vd−Vo
(1 − D) R 2L
imax
D(1 − D )2 TR
Lmin = iL
2
D(1 − D ) R
2 imin
=
2f imax
iD imin
Ripple factor
Io=Vo / R
Vo
∆Q = DT = C∆Vo
R
Vo DT Vo D ic
∆Vo = =
RCf RCf
∆V D ∆Q
r= o =
Vo RCf DT T
S
D
+
Vd C
L RL Vo
−
S D
+ +
Vd iL vL Vo
− −
S D
+ +
Vd iL vL
Vo
−
−
dt
diL Vd
⇒ =
dt L Vd−Vo
diL
vL = Vo = L Io=Vo / R
dt
diL Vo
⇒ =
dt L ic
∆iL ∆iL Vo
= = ∆Q
∆t (1 − D)T L
DT T
Vo (1 − D)T
(∆iL ) opened =
L
Power Electronics and 25
Drives (Version 2)
Dr. Zainal Salam
Output voltage
Steady state operation :
Vd DT Vo (1 − D )T
+ =0
L L
D
⇒ Vo = −Vs
1 − D
Po = Ps
Vo2
= Vd I s
R
But average source current is related to
average inductor current as :
Is = ILD
Vo2
⇒ = Vd I L D
R
Substituting for Vo ,
Vo2 Po Vd D
⇒ IL = = =
Vd RD Vd D R (1 − D ) 2
Power Electronics and 27
Drives (Version 2)
Dr. Zainal Salam
L and C values
Max and min inductor current,
∆iL Vd D Vd DT
I max = I L + = 2
+
2 R (1 − D ) 2L
∆iL Vd D Vd DT
I min = I L − = 2
−
2 R (1 − D) 2L
L1 i C 1 = −i L 2
L2
iL1 iL2
C1 +
+ C2 RL
V
S D vc2 Vo
d
−
−
L1 iC1 = iL1
L2
iL1 iL2
C1 +
+ C2 RL
V
S D vc2 Vo
d
−
−
iL1
CLOSED OPENED
−iL2
[ ]
For periodic operation, the average current is zero,
[(iC1 )closed ]DT + (iC1 )open (1 − D)T = 0
Substituting,
− I L 2 DT + I L1 (1 − D)T = 0
I L1 D
=
I L 2 (1 − D)
Power Electronics and 30
Drives (Version 2)
Dr. Zainal Salam
Cuk analysis
The power absorbed by the load is equal to the
power supplied by the source, i.e.
− Vo I L 2 = Vs I L1
I L1 − Vo
=
I L2 Vs
iL1 iL2
C1 −
+ C2 RL
V
S D vc2 Vo
d
−
+
SWITCH IS OPENED
t t
-vo -vo
Open Open
iL1 iL2
IL1
iL1
t iL1 t
T T
DT DT
iL1 iL2
C1 −
+ C2 RL
V
S D vc2 Vo
d
−
+
t t
-vo -vo
Open Open
iL1 iL2
IL1
iL1
t t
T T
DT DT
When the switch is on, VC1 reverse - biased the diode. The
inductor current i L 2 and i L 2 flow through the switch.
is zero, S iL +
(Vd − Vo ) DT − Vo D1T = 0 +
C Vo
⇒ (Vd − Vo ) D = Vo D1 Vd VD RL
− −
Vo D
=
Vd D + D1 BUCK CONVERTER
Average inductor current
equals resistor current vL
(because average capacitor Vd − Vo
current is zero) opened opened
closed
Vo closed
IL = IR = t
R
From figure, −V o
1 1 1
I L = I max DT + I max DiL1T
T 2 2 Imax
1
= I max ( D + D1T )
2 is
Voltage across inductor, Imax
v L = Vd − Vo
di L Vd − Vo t
= DT
D1T
dt L
∆i ∆i I T
⇒ L = L = max
∆t DT DT
Power Electronics and 37
Drives (Version 2)
Dr. Zainal Salam
Buck in DCM
Solving for I max and using (Vs − Vo ) D,
Vs − Vo Vo D1T
I max = ∆i L = DT =
L L
Substitute,
1 1 Vo D1T Vo
I max ( D + D1 ) = ( D + D1 ) =
2 2 L R
Which gives,
2L
D12 + DD1 − =0
RT
Solving for D1 ,
8L
− D D2 +
D1 = RT
2
Hence,
D 2D
Vo = Vd
= Vd
D + D1 2 8L
D + D +
RT
D
Vo = Vd = 13.97V .
D + D1
Vo 1 2 D 2 RT
= 1+ 1+
Vd 2 L
Power Electronics and 40
Drives (Version 2)
Dr. Zainal Salam
Non-ideal effects:
switch/diode voltage drop
Example : Buck converter
+ VQ _ L
_ +
VD Vo
Vd
+ _
Solving,
Vo = Vd D − VQ D − VD (1 − D)
+ vL - rL
+
Vd vo
S -
I D = I L (1 − D)
Substituting,
Vd I L = Vo I L (1 − D) + I L 2 rL
Which becomes,
Vd = Vo (1 − D ) + I L rL
Substituting for I L ,
Vo 2 R 1
η= =
Vo R
2 rL
Vo R +
2 rL 1 +
(1 − D) R (1 − D) 2
As the duty ratio increases, the efficiency of boost
converter decreases.
Power Electronics and 43
Drives (Version 2)
Dr. Zainal Salam
Other non-idealities
• Capacitor’s Equivalent Series Resistor
(ESR)
– Producing ripple greater than ideal capacitor
– Output C must be chosen on the basis of ESR
and not only capacitance value.
• Switching losses
• Disadvantages
-Complex design
-EMI problems
• Types of SMPS
-Flyback
-forward
-Push-pull
-Bridge (half and full)
Rectifier
B +
+
Base/gate RL
Vd Drive Vo
Line
Input -
1φ / 3φ 50/60 Hz -
Error Vo
Isolation
Amp.
Transformer
Vref
Base/
PWM error
gate
Controller Amp
drive
v1 N1 i1 N 2
= ; =
v2 N 2 i2 N1
Models :
i1 N1 N2 i2
+ +
V1 V2 Ideal model
− −
i1 N1 N2 i2
+ +
Lm Model used for
V1 V2
−
most PE application
−
DT T
-V(N1/N2) t
is
∆iLM
DT T t
iD
DT T t
iLm
t
iC DT T
DT T
Vo/ R t
(
⇒ ∆iL )closed
m
=
Vd DT
L m
N2 N2
v2 = v1 = Vd
N1 N1
N2
vD = −Vo − Vd <0
N1
Therefore,
i1 = 0
i2 = 0
Power Electronics and 50
Drives (Version 2)
Dr. Zainal Salam
Analysis: switch opened
N
v1 = −V0 1 ; v2 = −V0
N2
N N
⇒ v1 = v2 1 = −V0 1
N2 N2
diL m N
Lm = v1 = −V0 1
dt N2
V (1 − D)T N1
⇒ (∆iL m )open = − 0
Lm N2
For steady - state operation,
(∆iL )closed + (∆iL )opened = 0
m m
V DT V0 (1 − D )T N1
⇒ d + = 0
Lm Lm N
2
D N1
⇒ V0 = Vd
(1 − D) N 2
I s is related to I Lm as :
I Lm DT
Is =
T
( )
= I Lm D
2
Vd D N 2 Vd DT Vd D
2
= =
(1 − D ) R N1 2 Lm 2 Lm f
2 2
Vd (1 − D) R N1
(Lm )min =
2f N2
The ripple calculation is similar to boost converter,
∆V0 D
r= =
V0 RCf
Power Electronics and 54
Drives (Version 2)
Dr. Zainal Salam
Full-bridge converter
SW1 SW3
Lx
+ + +
NS vx Vo
C R
− −
vp
VS
NS
−
SW4 SW2
SW1,SW2
DT T
SW3,SW4
T T
+ DT
VP 2 2
VS
-VS
Vx
N
VS S
NP
DT T T T
+ DT
2 2
Power Electronics and 55
Drives (Version 2)
Dr. Zainal Salam
Full bridge: basic operation
• Switch “pair”: [S1 & S2];[S3 & S4].
Vo (desired)
+ Vcontrol Switch control
signal
Vo (actual) Comparator
-
Sawtooth
Waveform Sawtooth
Waveform
Vcontrol 1
Vcontrol 2
Switch
control
ton 2 signal
ton 1
T