Professional Documents
Culture Documents
2007-05-18
HANDLEBAR GRIPS
GENERAL 3. Remove the end cap from the existing left handlebar grip
if so equipped.
Kit Numbers With "glueless" grip: Remove the grip from the han-
56246-08, 56257-08, 56263-08, 56275-08, 56425-08, dlebar.
56459-08, 56518-08, 56729-08, 56740-08, 57202-08 With glued grip: Remove the grip by carefully cutting it
away from the handlebar using a sharp blade or knife.
Models
For model fitment information, please see the P&A Retail Cat-
alog or the Parts and Accessories section of www.harley-
davidson.com (English only). Do not lubricate left handlebar grip before installation.
Lubricating grip can cause it to come off while riding,
Kit Contents which could result in loss of control and death or serious
See Figure 4 and the Service Parts Tables. injury. (00315a)
INSTALLATION NOTE
Make sure that the handlebar surface is smooth, dry and thor-
Remove and Install the Left-Side Grip oughly cleaned of all dirt or adhesive residue.
1. See Figure 1. Using a T-25 TORX® drive head, remove Make sure that the inside of the new grip is clean and dry.
the upper and lower switch housing screws (1).
4. Position the new left grip (4) so the larger diameter portion
of the flange (5) is at the bottom. Push the grip fully onto
is01283
the handlebar.
1
5. Position the lower switch housing beneath the grip so that
the grooves (2) on the outboard side of the switch housing
2 fit over the flange on the end of the grip.
6. Position the upper switch housing over the handlebar and
lower switch housing.
7. Start the upper and lower switch housing screws, but do
not tighten. Verify that the wire harness conduit runs in
the depression at the bottom of the handlebar.
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Remove and Install the Right-Side Grip Obtain a new seal cap if the old cap is damaged or
missing.
• Check the condition of the O-ring on the seal cap. Install
a new O-ring if necessary.
Do not remove or install the master cylinder assembly
without first positioning a 5/32-inch (4 mm) thick insert • Install the seal cap engaging the legs in the slots at the
between the brake lever and lever bracket. Removing or end of the twist grip sensor. For best results, install one
installing the master cylinder assembly without the insert leg first. Depressing the second leg slightly with a small
in place may result in damage to the rubber boot and flat blade screwdriver, push down on the seal cap until
plunger on the front stoplight switch. (00324a) fully installed. See Figure 3.
Make sure that the handlebar surface and the inside of the
NOTE
new grip are smooth, dry and thoroughly cleaned of all dirt.
A section of corrugated cardboard or the eyelet of an ordinary
cable strap can be used for this purpose. See Figure 2. If the handlebar grips are patterned, align the pattern on the
right grip with the pattern on the left grip while the throttle is in
the fully closed position.
is04504
is04612
3 1 2
1 3
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12. Using a T-25 TORX drive head, tighten first the lower, NOTE
then the upper switch housing screws to 35-45 in-lbs (4- Do not pull the switch housing so far inboard as to cause the
5.4 Nm). throttle grip to bind or drag on the handlebar. Actuate the
throttle grip to verify that it freely returns to the idle position.
13. Verify that the right grip/throttle sleeve rotates and returns
freely and does not bind on the handlebar or switch
Before starting engine, be sure throttle control will snap
housing.
back to idle position when released. A throttle control that
prevents engine from automatically returning to idle can
lead to loss of control, which could result in death or
serious injury. (00390a)
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SERVICE PARTS
Table 5. Service Parts, Kit 56425-08
is00740 - Aileron -
3 Item Description (Quantity) Part Number
2
1 Right grip/throttle sleeve 56233-08
2 Left grip 56231-03
1
3 Table 6. Service Parts, Kit 56459-08
- Stealth -
Table 2. Service Parts, Kit 56257-08 Item Description (Quantity) Part Number
1 Right grip/throttle sleeve (with end cap) 56201-08
- Tribal, 1.5 inch (38 mm) Diameter -
Item Description (Quantity) Part Number 2 Left grip (with end cap) 56202-04
1 Right grip/throttle sleeve (with end cap) 56265-08 3 End cap (2) 56480-01
2 Left grip (with end cap) 56732-08
3 End cap (2) 56748-08
Table 9. Service Parts, Kit 56740-08
- Ironside -
Table 4. Service Parts, Kit 56275-08 Item Description (Quantity) Part Number
1 Right grip/throttle sleeve (with end cap) 56926-08
- Nostalgic -
Item Description (Quantity) Part Number 2 Left grip (with end cap) 56971-07
1 Right grip/throttle sleeve 56280-08 3 End cap (2) 56480-01
2 Left grip 56278-96A
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