Professional Documents
Culture Documents
SCOPE OF SERVICES
1. GENERAL PRESENTATION
The AKPO field lies approximately off the southern coast of Nigeria within Oil Mining Lease (OML)
130. It is a subsea field with an estimated life of 20 years.
The AKPO development has been designed to comply with all relevant international codes,
standards and Company specifications. The design is mostly based on selected proven
technologies to ensure a higher degree of safety, security and reliability.
A Floating Production, Storage and Offloading vessel (FPSO) is used to treat the well production
fluids and store the condensate/oil produced, prior to off-loading to an oil tanker on a scheduled
basis.
AKPO Corrosion Monitoring uses four basic intrusive techniques to assess corrosivity of process
streams and determine corrosion rates:
The current scope of work covers maintenance, spare parts and support services required for the
installed corrosion monitoring systems (CC, CER, and CBP) with associated software/hardware
installed on the Total AKPO FPSO.
Providing personnel, tool kits, and the likes, in order to perform the Services. Materials,
reagents and consumables, may be supplied as and when required by DWD Inspection
Every six months, carrying on a campaign including installation and retrieval of internal
monitoring equipment
Provision of field services to support probe retrievals (CC, CER, CBP) and system installation
services. Fully competent and trained retrieval engineers shall be used for live
(Hydraulic/Mechanical) probe/coupon installations (inclusive of bio probe/analysis). The
additional engineer will act as a second-man for the retrievals/installation, which is a
mandatory safety requirement. All weight loss and Bio probe analysis will be covered by this
service (Refer Section 5)
Reporting the status of all items of monitoring equipment both from ROXAR corrosion data
logger and GE RIGHTRAX.
Performing the Maintenance and servicing of hardware and software upgrades, identification
of system errors and replacement of defective probes, coupons and associated materials.
Ensuring that the retrieval tools and its accessories are properly maintained and in good
condition before mobilization to site.
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Frame Agreement N° DW00001562 Page 1 of 8
2. RELATED DOCUMENTS
3. DEFINITIONS
4. PERSONEL REQUIREMENT
On site servicing campaign shall be performed by one Service Engineer and One Corrosion Engineer.
CONTRACTOR personnel shall be certified by ROXAR to use a hydraulic retrieval. As this type of
retrieval equipment is quite heavy, it may be expedient to use lifting equipment owned by the
COMPANY to assist CONTRACTOR in handling during access operation. All personnel involved in
the retrieval activities must be thoroughly familiar with the safe handling of this equipment.
Final validation report shall be done by an individually certified corrosion engineer NACE
International, minimum Internal Corrosion Technician or equivalent.
CONTRACTOR shall submit all the required personnel certificates to be technically qualified.
Prior to site mobilization, personnel shall submit their up to date certificates. No deviation will be
accepted.
The Total AKPO assets are operationally using the ROXAR 2” Hydraulic access fitting assembly
which requires trained and competent personnel to service and maintain.
CONTRACTOR shall be able to provide adequate Retrieval Tool and personnel to retrieve probes
and coupons installed on pressurised line.
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Frame Agreement N° DW00001562 Page 2 of 8
The CONTRACTOR shall use double isolation service valve as part of the retrievals tool kit which
enhances safety and satisfies the mandatory ‘double isolation’ operational requirement.
The retrieval operation on pressurised line shall require a two man team.
The CONTRACTOR site visits will be conducted on a bi-yearly basis to retrieve the weight loss
coupons CC, replace any ER probe that has depleted, ensure full servicing of corrosion probes
installed (CC,CER,CBP) and address any issues that may have risen based on the results of the last
campaign.
CONTRACTOR shall have developed industry leading practices and competencies in the use of
online and offline monitoring equipment, specialising both mechanical and hydraulic systems.
CONTRACTOR shall mobilize necessary manpower and resources (generally 2 men team) upon
request of COMPANY to carry out following tasks on each of the 17 Corrosion Coupon.
At this stage of AKPO production, Corrosion Coupons will be removed, weighed, and replaced on line
on six-monthly basis.
The periodicity could be reviewed by the COMPANY based on the results of the monitoring and shall
be adjusted if necessary.
This particular part of the Service covers the following type of works:
Retrieval and Installation of Corrosion coupon: CONTRACTOR shall provide his own retrieval
tools to perform this type of activities. COMPANY tools will be used only on case by case
basis after previous mutual agreed between COMPANY and CONTRACTOR. The service will
be performed in compliance with the instructions of CORROCEAN User Manual for Double
Acting Hydraulic Retriever.
Remove the Disc Coupon, and note the ‘as found’ condition.
Take photographs of coupon in ‘as found’ condition.
Install the new Disc Coupon on the Solid Plug and record the coupon weight, and re-install
the Solid Plug.
Primary packing and coupon insulation shall be systematically replaced. Other Service of
access fitting whenever required (e.g. replacement of seal material, repair of threads, etc….).
In case of spare material required, COMPANY intends to use the material available in
COMPANY stocks as a first priority. Otherwise, the new material to be supplied by
CONTRACTOR shall be used and charged as per the Unit Rates indicated in Sections 8, 9 &
10.
Replace Protective Cover.
Clean and weigh the retrieved coupons as per NACE RP 0775. Record the condition of the
cleaned coupon and take photograph of same (assessment of type of corrosion).
NOTE:
In some cases, COMPANY may request the recovery of biofilm on the coupon surface by
COMPANY Lab personnel before the coupon cleaning and preservation by CONTRACTOR.
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Frame Agreement N° DW00001562 Page 3 of 8
The recovered biofilm will be placed in the LABEGE test-kits sessile bacteria testing (GM EP
COR 017).
5.1.3 Reporting
The CONTRACTOR will report the results of the 6-monthly survey to the COMPANY Representative.
The CONTRACTOR shall submit a report not later than 1 month after carrying out site services in
electronic.
The CONTRACTOR shall issue a report with trend analysis of the corrosion rate (mm/year) for each
Corrosion Coupon installed in line with the template to be provided by the COMPANY.
Same applies as with the corrosion coupon field services as they will be carried out at the same time.
Depending on the result of the monitoring, the number of the corrosion monitors probes may be
revised by COMPANY.
The periodicity will be defined by the COMPANY based on the results of the monitoring and shall be
adjusted if necessary.
This particular part of the Service covers the following type of works:
Taking readings from the probes.
Probes with problems or probes due for replacement to be overhauled and replaced where
necessary.
Updating the software when each new probe is created.
5.2.3 Reporting
The CONTRACTOR will report the results of the monitoring to the company along and in a similar
manner with the result from the corrosion coupon analysis result.
Same applies as corrosion coupon field services as they will be carried out at the same time.
Presently, there is only one Bio Probe located in the Water Injection system (Item 31 – Appendix A).
It is installed in the standard CORROCEAN hydraulic access fittings in a solid plug.
This method allows the sessile bacteria detection by using the LABEGE test-kits.
The probe retrieval period is based on 6-monthly basis. Retrieval procedures are identical to that of
CER and CC, as specified in the CORROCEAN User Manual for Double Acting Hydraulic Retriever.
Retrieval will be carried out by competent CONTRACTOR personnel, with the assistance of
COMPANY personnel if required. It may be expedient to use lifting equipment to assist
CONTRACTOR personnel in handling the equipment.
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Frame Agreement N° DW00001562 Page 4 of 8
5.3.2 Scope of Work
The scope of work is detailed in the GM EP COR 017. The use of a bio Probe technique will allow the
detection of sessile biofilms in the Water injection system. It is Company policy to use LABEGE SRB
and TRB test-kits.
Great caution shall be exercised by the CONTRACTOR in handling and processing of Bioprobes to
avoid contamination as highlighted in GM EP COR 017.
5.3.4 Reporting
The CONTRACTOR will not report the results of the Bioprobes as the detection and enumeration of
bacteria will be done by COMPANY laboratory. However, CONTRACTOR shall report with photos the
status of the probes when retrieved and the number of studs removed and added with the exact
location.
The installed monitoring system may be regarded to be more than just a corrosion indicator and able
to, if used properly, provide essential information on the internal corrosion conditions.
The following activities are included in the data management and support services:
Trained COMPANY personnel will download data from each probe on monthly basis. This
data shall be made available for CONTRACTOR on request and if necessary.
For weight loss coupons, a 6-monthly survey programme will be conducted and this includes
servicing, replacement of defective corrosion coupons and issuance of a weight loss
corrosion report after each site visit
Bio/Swab analysis
Perform offshore system check and audit of all monitoring locations across the assets.
Software upgrade could be performed also if appropriate
Provide regular reporting, data management, plus maintenance of equipment/softwares and
management of consumables.
7. DELIVERABLES
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Frame Agreement N° DW00001562 Page 5 of 8
Table 1
Working
S/n Tag No Line No Location P&ID No Type
pressure (Bar G)
1 CC30102 14"-HC-5-3007-J70-PP Upstream of production manifold P10 (Left) 90 NG50-5-500-PRO-PI-AB-30-0001 Flush Disc Large Hole API 5L X60
2 CER30103 14"-HC-5-3007-J70-PP Upstream of production manifold P10 (Left) 90 NG50-5-500-PRO-PI-AB-30-0001
3 CC30202 14"-HC-5-3017-J70-PP Upstream of production manifold P10(Right) 90 NG50-5-500-PRO-PI-AB-30-0002 Flush Disc Large Hole API 5L X60
4 CER30203 14"-HC-5-3017-J70-PP Upstream of production manifold P10(Right) 90 NG50-5-500-PRO-PI-AB-30-0002
5 CC30302 14"-HC-5-3027-J70-PP Upstream of production manifold P20 (Left) 90 NG50-5-500-PRO-PI-AB-30-0003 Flush Disc Large Hole API 5L X60
6 CER30303 14"-HC-5-3027-J70-PP Upstream of production manifold P20 (Left) 90 NG50-5-500-PRO-PI-AB-30-0003
7 CC30402 14"-HC-5-3037-J70-PP Upstream of production manifold P20(Right) 90 NG50-5-500-PRO-PI-AB-30-0004 Flush Disc Large Hole API 5L X60
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Frame Agreement N° DW00001562 Page 6 of 8
24 CER41102 18"-PW-5-41003-B03-PP Downstream of oily water degassing drum 7 NG50-5-500-PRO-PI-AB-41-0001
Cooling wat. System downstream of Flush Disc 24mmØ 90ºCSK API 5L
25 CC15101 40"-CW-5-1519-B01-N 4.5 NG50-5-500-PRO-PI-AB-15-0003
chem.injec. GrB
Working
S/N Tag No Line No Location P&ID No Type
pressure (Bar G)
Cooling wat. System downstream of
26 CER15102 40"-CW-5-1519-B01-N 4.5 NG50-5-500-PRO-PI-AB-15-0003
chem.injec.
Hot water system downstream of chemical
27 CC16301 18"-HW-5-1605-B01-HC 9 NG50-5-500-PRO-PI-AB-16-0001 Flush Disc API 5L GrB
injec.
Hot water system downstream of chemical
28 CER16302 18"-HW-5-1605-B01-HC 9 NG50-5-500-PRO-PI-AB-16-0001
injec.
29 CC75101 24"-WI-7501-B03-N Water injec.syst.downstream of dearat.tower 10 NG50-5-500-PRO-PI-AB-75-0001 Flush Disc API 5L GrB
30 CER75102 24"-WI-7501-B03-N Water injec.syst.downstream of dearat.tower 10 NG50-5-500-PRO-PI-AB-75-0001
31 CBP75103 24"-WI-7501-B03-N Water injec.syst.downstream of dearat.tower 10 NG50-5-500-PRO-PI-AB-75-0001 Bio probe
Downstream of LP compressor suction
32 CC51201 3"-HL-5-51004-D03-N 11 NG50-5-500-PRO-PI-AB-51-0003 Flush Disc API 5L GrB
scrubber
Downstream of LP compressor suction
33 CER51202 3"-HL-5-51004-D03-N 11 NG50-5-500-PRO-PI-AB-51-0003
scrubber
20"-HL-4-3720-B01M\H-
34 MS8445(CBP) Cargo Oil Headers 1.5 NG50-4-400-PRO-PI-AB-84-0008
N
35 MS8446(CBP) 12"-OW-4-4210-B03H-N Cargo Oil Headers 8 NG50-4-400-PRO-PI-AB-84-0007
36 CC35101 6"-PW-5-35001-B03-PP Outlet of Electrostatic Dehydrator 10 NG50-5-500-PRO-PI-AB-35-0001 Flush Disc API 5L GrB
37 CER35102 6"-PW-5-35001-B03-PP Outlet of Electrostatic Dehydrator 10 NG50-5-500-PRO-PI-AB-35-0001
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Frame Agreement N° DW00001562 Page 7 of 8
7. LOCATION OF SERVICE
The COMMENCEMENT DATE for this AGREEMENT is _________________________ and it’s for
duration of ___________________ beginning at the COMMENCEMENT DATE. Subject to sixty (60)
calendar days prior notice, COMPANY shall have the right to extend this AGREEMENT up to a maximum
period of one (1) year. CONTRACTOR shall declare his acceptance or non-acceptance of said extension
within fifteen (15) days from receipt of COMPANY’s written request for extension. In the event of
extension of this AGREEMENT, CONTRACTOR shall be bound to proceed with such extension (s) in
accordance with the foregoing provisions.
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Frame Agreement N° DW00001562 Page 8 of 8