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SPEEDFLOOR

S
A unique suspend concrete flooring system

LIGHTER...
FASTER...
EASIER...
Strengthening India
Going Global
Jindal Steel and Power Limited (JSPL) is one of India's major steel producers with a significant presence in sectors like
Steel, Mining, Power Generation, Petroleum, Infrastructure, Cement and Info-solution.

From the widest flat product to a whole range of long products, JSPL today sports a product portfolio that caters to
varied needs in the steel market. The company also has the distinction of producing the world's longest 121 meter
rails and introducing parallel flange beams in India.

Recently JSPL has arised with revolutionary and innovative technique to eliminate the outdated conventional flooring
system with suspended concrete flooring system known as ‘Jindal Speedfloor’. The manufacturing facility for Jindal
Speedfloor is located 30kms away from the heart of Raigarh City, Chattisgarh at O.P. Jindal Knowledge Park,
Punjipatra.

With an annual turnover US $ 3.5 billion, JPSL has committed investments exceeding US $ 30 billion in the future
and has several business initiatives running simultaneously across India, South-East Asia, Africa, South America,
Australia and Georgia.
SPEEDFLOOR
LIGHTER...FASTER...EASIER...
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Our name says it all.
SPEEDFLOOR, the unique suspended concrete flooring system, is an innovation in the building industry. So quick and easy to install,
SPEEDFLOOR is a lightweight, cost-effective system that's perfect for multi-storey buildings and carparks. Whether it's one storey or fifteen,
the recipe is very simple. take sufficient quantity of SPEEDFLOOR, add structural steel or concrete supports, mix concrete and pourlAt the
heart of the system is a specially rollformed, galvanised steel joist that offers all the benefits of an open-webbed truss system at a more
enough to be man- handled into place, reducing cranaage costs. Services are easily accommodated through the joists which are delivered to
the site ready to install. SPEEDFLOOR The perfectly simple, simply perfect solution to multi-storey construction.

l Steel used for making JOIST is of Grade 350 which has a minimum yield stress of 350MPa and a
minimum tensile stress of 380Mpa as well a minimum coating of Z275 is maintained.
l Generally Speedfloor uses a 75mm or 90mm topping in comparison to the other conventional
RCC flooring systems.

Slab 75 25 Mpg Concrete


thickness typ Top flange for 75 or 90 slab
The joist weights per linear 10 typ clearance 665 Mesh

75 or 90
metre are as follows:

a. 200mm deep = 9.41 kg/m


b. 250mm deep = 10.59 kg/m

varies*
SUPPORT Lockbar slot
M16 8.8/s
c. 300mm deep = 11.76 kg/m Service hole
d. 350mm deep = 12.94 kg/m Shoe
e. 400mm deep = 14.12 kg/m

Bottom flange
varies 1000 - 1500

CLEAR DISTANCE BETWEEN SUPPORTS


(ORDER LENGTH)

l No propping is required.
l The joists are lightweight, requiring less craneage than other concrete flooring systems.
l Services can be passed through the holes pre-punched in the joist
l The bottom of the joist can support a suspended fire rated ceiling directly fixed to the joist.
l The lockbars and plywood sheets are reusable.

4
The plywood is introduced
from the top and is held in
position by the cam action
of the lockbars. A working
platform from which the

Easy to install rest of the plywood can be


laid is quickly progressed
down the building

2 5
Lockbars, which will The mesh is laid out and
support the plywood tied into place. No stools
shuttering, are slid into are required as it is held
the slots punched in the off the deck by the top
top section of the joist and section of the joist, which
by engaging the notches becomes embedded in the
at both ends of the lock concrete and will gain
bar, the exact spacing of composite action once the
the joist is secure. concrete is cured.

1 3 6
The individually marked, Lockbars are placed The finished floor after the
lightweight rollformed approximately 300mm lock bars and plywood are
steel joists are easily lifted apart to give the removed reveals the
into place on the support concrete soffit and exposed
plywood good support.
medium. joist where services can be
passed through pre-
punched holes. The bottom
of the joist can support a
suspended fire rated ceiling
directly fixed to the joist.
SPEEDFLOOR
LIGHTER...FASTER...EASIER...
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Design Parameters
l The concrete slab topping has a compressive strength of 32MPa after 28 days.
l Speed floor system can meet fire rating requirement set out in building codes through various means such as fire resistant painting
of joists, fire rated ceiling.

Load Span Graph - 75mm Topping

7.5

7.0

400
6.5

6.0

5.5 400 Series


5.0

4.5

4.0

250
3.5

3.0

2.5
250 Series
2.0

1.5

1.0 200

0.5

0.0
1 2 3 4 5 6 7 8 9 10 200 Series
SPAN m

Applications: Advantages:
l Steel frame structures. l Speedy erection.
l RCC frame buildings. l Cost effective.
l Poured insitu or precast concrete frames. l Less labor intensive.
l Light Gauge Steel frames. l No need of propping & requires less crane
l Conventional structural brick wall handling.
constructions, etc. l Safe for use in seismic sensitive zones.
l Easily accommodates services through pre
punched holes.

manufacturing
unit
SPEEDFLOOR
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Properties & Capacities

SPEEDFLOOR WITH 75mm CONCRETE SLAB

TABLE 1 : SECTION PROPERTIES


Non-composite Composite
Joist
series(mm) Ist Zt Zb Icomp Zt Zb I effective for
(x106mm4) (x103mm3) (x103mm3) (x106mm4) (x103mm3) (x103mm3) deflection (x106mm4)
200 8.14 65.00 72.00 29.38 594.70 130.20 26.00

250 14.00 92.90 101.90 38.30 776.80 138.90 34.70

300 20.40 108.00 136.00 60.80 1117.60 189.60 54.60

350 28.70 129.00 173.00 87.90 1465.00 240.80 79.00

400 38.10 160.60 189.70 95.20 1649.90 228.00 86.60

TABLE 2 : SECTION CAPACITIES


Non-composite Composite
Joist
series(mm) Shear capacity Shear capacity Shear capacity Shear capacity
ØMsx ØMrc
with holes ØVv without holes ØVv with holes ØVrc without holes ØVrc
(kN.m) (kN.m)
(kN) (kN) (kN) (kN)
200 71.00 20.50 73.00 44.80

250 30.20 100.00 29.30 32.20 102.20 41.40

300 42.00 85.00 34.00 44.00 87.00 61.00

350 60.00 72.00 40.60 62.00 74.00 83.00

400 30.20 62.00 50.50 32.20 64.40 72.30

www.jindalsteelpower.com
SPEEDFLOOR
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Properties & Capacities

SPEEDFLOOR WITH 90mm CONCRETE SLAB

TABLE 3 : SECTION PROPERTIES


Non-composite Composite
Joist
series(mm) Ist Zt Zb Icomp Zt Zb I effective for
(x106mm4) (x103mm3) (x103mm3) (x106mm4) (x103mm3) (x103mm3) deflection (x106mm4)
200 8.14 65.00 72.00 35.20 633.00 150.70 31.20

250 14.00 92.90 101.90 43.30 798.20 155.70 39.70

300 20.40 108.00 136.00 67.70 1130.00 205.00 60.40

350 28.70 129.00 173.00 96.30 1488.40 256.60 86.00

400 38.10 160.60 189.70 99.00 1578.90 231.60 89.90

TABLE 4 : SECTION CAPACITIES


Non-composite Composite
Joist
series(mm) Shear capacity Shear capacity Shear capacity Shear capacity
ØMsx ØMrc
with holes ØVv without holes ØVv with holes ØVrc without holes ØVrc
(kN.m) (kN.m)
(kN) (kN) (kN) (kN)
200 71.00 20.50 73.00 47.80

250 30.20 100.00 29.30 32.20 102.20 43.30

300 42.00 85.00 34.00 44.00 87.00 61.00

350 60.00 72.00 40.60 62.00 74.00 86.00

400 30.20 62.00 50.50 32.20 64.40 74.70


SPEEDFLOOR
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Notations & References
TABLE 5 : NOTATIONS
SYMBOL DESCRIPTION UNITS
Dpc Speedfloor precamber mm
DCr Deflection due to creep mm
DGc Deflection due to wet concrete & self-weight in the non-composite section mm
Dshr Deflection due to shrinkage mm
DGs Deflection due to superimposed dead load mm
DYsO Deflection due to short term live load mm
DYsO Deflection due to long term live load mm
G Uniformly distributed dead load KPa
Gsdl Uniformly distributed superimposed dead load KPa
Q Uniformly distributed live load kN/m
4
Ist Second moment of area of steel alone mm
4
Icomp Second moment of area of composite beam transformed into equivalent steel section mm
4
leff Second effective moment of area mm
ø Mrc Nominal moment capacity of a composite section kN.m
ø Msx Nominal moment capacity of a non-composite section kN.m
ø Vrc Nominal shear capacity of a composite section kN
ø Vv Nominal shear capacity of a non-composite section kN
3
Zb Effective section modulus of Speedfloor bottom chord mm
Zt Effective section modulus of Speedfloor top chord mm
3

REFERENCES
NZS 3404: 1997 Part 1 Steel Structures Standard
Part 2 Commentary to the Steel Structures Standard
AS/NZS 4600: 1996 Cold-formed Steel Structures
AS/NZS 4600: 1998 Cold-formed Steel Structures - Commentary Supplement 1
AS/NZ 1170 Part 0 Structural Design Actions
Part 1 Structural Design Actions
AS 2327:1996 Part 1 Australian Composite Structures Standard
NZS 3101: 1995 Part 1 The Design of Concrete Structures
Part 2 Commentary on the Design of Concrete Structures
HERA publication No.71 SPM Software for Design of Floor Slab Panels for dependable inelastic response to severe fire
IS 875 : 1987 Part 1 Dead load
IS 875 : 1987 Part 2 Imposed load
IS 875 : 1987 Part 3 Wind load
IS 1893 : 2002 Seismic load

l Multi level car parks.


l Multi storey office complexes and residential blocks.
l Single and multi storey retail developments.
l Commercial blocks.
l
l
Mezzanine floors.
Storage buildings
end
uses
Cross-sectional view of
Jindal Speedfloor System

MULTI-LEVEL
CAR PARKS
&
HIGH-RISE
BUILDINGS

Marketing Offices :

Gurgaon Mumbai Chennai


1st Floor, Tower-B, Jindal Centre, 1st Floor, The Enclave, Behind Marathe Udyog Bhawan, 2D, Century Plaza, 560-562,
Plot No.-2, Sector-32, Gurgoan-122001 (Haryana). New Prabhadevi Road, Prabhadevi Mumbai-400025 (Maharashtra). Teynampet, Anna Salai,
Mob.: +91 9560004107, +91 8826600392 Mob.: +91 9650579444, +91 8108887300 Chennai-600018 (Tamil Nadu).
Email : rr.singh@jindalsteel.com Email : sushil.sharma@jindalsteel.com Mob. : +91 9840669339 Tel. : +91 44 43546724
shashank.sachdeva@jindalsteel.com rajesh.gupta@jspl.com E-mail : hemant.sharma@jspl.com

Bhubaneswar Hyderabad Ahmedabad


Flat # 204/205, Plot # 428/1864, 102, 1st Floor, Cyber Heights Bldg., 1208, Matrix, Behind : Divya Bhaskar,
Basudev Enclave, Near Swaranpuri, Behind NTR Trust Bhawan, Road No. 2, Banjara Hills, SG Road, Satellite, Ahmedabad-380051 (Guajrat).
Patia, Bhubaneswar-751024 (Orissa). Hyderabad-500034 (Andhra Pradesh). Mob. : +91 9998816364
Mob. : +91 9777444844 Tel.: +91 674 2726889 Mob.: +91 9949265577 Email : pankaju@jspl.com
Email : mktgssd@bbsr.jspl.com Email : abhinav.garg@jspl.com

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