Iec61215 PDF

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Test Report issued under the responsibility of:
TEST REPORT
IEC 61215
PV Module Safety Qualification
Requirements for testing
Report Reference No. .................... : ULI-NABL(ELT)-MNRE-0053/2011

Date of issue .................................... : 2011-11-18
Total number of pages ...................... 37
IEC Testing Laboratory ................. : UL India Pvt. Ltd.

Address ............................................ : Whitefield, Bangalore, India
Applicant’s name ........................... : SURANA VENTURES LTD
Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

SECUNDERABAD , AP 500003, INDIA
Test specification:
Standard .......................................... : IEC 61215
Test procedure ................................. : N/A
Non-standard test method…………..: N/A
Test item description ..................... : Crystalline silicon terrestrial photovoltaic (PV) modules (Multi-
crystalline)
Trade Mark....................................... :
Manufacturer .................................... : SURANA VENTURES LTD
Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

SECUNDERABAD , AP 500003, INDIA
Model/Type reference ...................... : Model SVL 0230P.
Ratings ............................................. : For the electrical rating for all models see Product Electrical Rating
table
Manufacturer declared that all the modules from 5W to 230W; they are using the same bill of material,
except the junction box. Junction box also will be complying as per the requirements.
IEC61215
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Testing procedure and testing location:
Test Laboratory:
Testing location/ address .......................: UL India Pvt Ltd, Bangalore
Tested by (name + signature) ..... : Lakshmikanth Lakshmikanth

Approved by (+ signature) ........... : Dhevanthen.M.J
Copy of marking plate
Summary of testing:
Tests performed (name of test and test clause): Testing location:

All tests required are listed in table 1 of IEC UL India Pvt. Ltd.
61215.
Whitefield, Bangalore, India
Model SVL 0230P was used for test purposes and
is considered representative of the all the models in
the series with same components. The modules
differ in output voltage, power and rating.
10.1 Visual Inspection UL India Pvt. Ltd.

IEC61215
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10.2 Maximum Power Determination UL India Pvt. Ltd.

10.3 Insulation Test UL India Pvt. Ltd.
10.4 Measurement of Temperature Coefficients. UL San Jose, US
10.5 Measurement of NOCT UL San Jose, US
10.6 Performance at STC and NOCT UL San Jose, US
10.7 Performance at low irradiance. UL San Jose, US
10.8 Outdoor exposure test UL San Jose, US
10.9 Hot-spot endurance test UL San Jose, US
10.10 UV preconditioning UL India Pvt. Ltd.
10.11 Thermal cycling test UL India Pvt. Ltd.
10.12 Humidity freeze test UL India Pvt. Ltd.
10.13 Damp heat test UL India Pvt. Ltd.
10.14 Robustness of termination test UL India Pvt. Ltd.
10.15 Wet leakage current test UL India Pvt. Ltd.
10.16 Mechanical load test UL India Pvt. Ltd.
10.17 Hail test UL India Pvt. Ltd.
10.18 Bypass diode thermal test UL India Pvt. Ltd.
Summary of compliance with National Differences: N/A
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Test item particulars:

Accessories and detachable parts included in the Grounding hardware Tyco Electronics
evaluation :
1954381-1 with additional hex nut. M5-12
Torque 1.7Nm
Mounting system used : Bolt, Washer, Nut, Washer size M6
Other options included : N/A
:
Possible test case verdicts:
- Test case does not apply to the test object : N/A
- Test object does meet the requirement : P (Pass)
- Test object does not meet the requirement : F (Fail)
GENERAL INFORMATION
Test item particulars:
Abbreviations used in the report:
HF – Humidity Freeze TC – Temperature Cycling
DH – Damp Heat Vmp – Maximum power voltage
Imp – Maximum power current Voc – Open circuit voltage
Isc - Short circuit current FF – Fill Factor
Pmp – Maximum power α – Current temperature coefficient
NOCT – Nominal Operating Cell Temperature β – Voltage temperature coefficient
STC – Standard Test Conditions δ – power temperature coefficient
Possible test case verdicts:
- test case does not apply to the test object ......................... : N/A
- test object does meet the requirement ................................ : Pass (P)

- test object does not meet the requirement .......................... : Fail (F)
General remarks:
The test results presented in this report relate only to the object tested.
This report shall not be reproduced, except in full, without the written approval of the Issuing testing
laboratory.
"(see Enclosure #)" refers to additional information appended to the report.
"(see appended table)" refers to a table appended to the report.
Throughout this report a comma (point) is used as the decimal separator.
General product information:

Product Electrical Ratings:
IEC61215
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Module type Crystalline Solar Photo Voltaic SVL 0230P

Open Short Rated Maxim
Rated Maximum Rated
Circuit Circuit Maximu um
Voltage System Current at
Model Voltage at Current m Power Series
at STC, Voltage, (V STC, (A
STC, (V at STC, at STC, Fuse,
(V dc) dc) DC)
dc) (A dc) (Watts) (A)
SVL 0005P 21.8 17.4 500 0.29 0.31 5 10
SVL 0010P 21.8 17.4 500 0.57 0.61 10 10
SVL 0020P 21.8 17.4 500 1.15 1.22 20 10
SVL 0030P 21.8 17.4 500 1.72 1.83 30 10
SVL 0040P 21.8 17.4 500 2.30 2.45 40 10
SVL 0050P 21.8 17.4 500 2.87 3.06 50 10
SVL 0060P 21.8 17.4 500 3.45 3.67 60 10
SVL 0070P 21.8 17.4 500 4.02 4.28 70 10
SVL 0080P 21.8 17.4 500 4.60 4.89 80 10
SVL 0090P 21.8 17.4 500 5.17 5.50 90 10
SVL 0100P 21.8 17.4 600 5.7 6.11 100 10
SVL 0105P 21.8 17.4 600 6.0 6.4 105 10
SVL 0110P 21.8 17.4 600 6.3 6.7 110 10
SVL 0115P 21.8 17.4 600 6.6 7.0 115 10
SVL 0120P 21.8 17.4 600 6.9 7.3 120 10
SVL 0125P 21.8 17.4 600 7.2 7.6 125 10
SVL 0130P 21.8 17.4 600 7.5 8.0 130 10
SVL 0135P 21.8 17.4 600 7.7 8.3 135 10
SVL 0140P 21.8 17.4 600 8.0 8.5 140 10
SVL 0150P 28.8 23 600 6.5 7.0 150 10
SVL 0155P 28.8 23 600 6.7 7.2 155 10
SVL 0160P 28.8 23 600 6.9 7.5 160 10
SVL 0165P 28.8 23 600 7.2 7.7 165 10
SVL 0170P 28.8 23 600 7.3 7.9 170 10
SVL 0175P 32.4 26.0 600 6.7 7.3 175 15
SVL 0180P 32.4 26.0 600 6.9 7.5 180 15
SVL 0185P 32.4 26.0 600 7.1 7.7 185 15
SVL 0190P 32.4 26.0 600 7.3 7.9 190 15
SVL 0195P 32.4 26.0 600 7.5 8.1 195 15
SVL 0200P 32.4 26.0 600 7.7 8.3 200 15
SVL 0210P 36 29.0 600 7.2 7.8 210 15
SVL 0215P 36 29.0 600 7.4 8.0 215 15
SVL 0220P 36 29.0 600 7.6 8.3 220 15
SVL 0225P 36 29.0 600 7.8 8.4 225 15
SVL 0230P 36 29.0 600 7.9 8.5 230 15
IEC61215
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Description of module construction:
Sample ............................................ : Random sampling from production
Module
Front Cover ..................................... : low Iron textured glass
Rear Cover ...................................... : Dymat PYE
Encapsulation material.................... : FC280P
Frame .............................................. : extruded aluminum, anodized
Dimensions (l x w x h) [mm] ............ : PV 804
Module area [m²] ............................. : 1.65 m²
Minimum distance between current- 22.5 mm

carrying parts and module edge
[mm]
Cell
Cell (include type) ............................ : SVL-P156B2-1650
Cells (l x w) [mm] ............................. : 156 x 156
Cell thickness [µm] .......................... : 190
Cell area [cm²] ................................. : 243.36
Number of cells ................................ : 60
Components and other

Cells per bypass diode .................... : 20
Type of bypass diode ...................... : Type 15SQ040D
No. of bypass diodes ...................... : 3
Cell- and string connectors .............. : Solder plated copper ribbons
Junction box .................................... : Type PV100109, Manufactured by Amphenol Industrial Operations,
Rated 1000 V dc, 20 A max certified by TUV
Cable ............................................... : Photovoltaic wire, Manufactured by Suzhou Baohing Electric Wire &
Cable Co Ltd, Rated Sunlight resistant, 90°C wet or dry, 1000 V
certified by TUV.
Connectors ...................................... : type Helios H4, Manufactured by Amphenol Industrial Operations,

Rated 1000 V dc, 35 A max, with 12 AWG cable certified by TUV.
Adhesives (frame) ........................... : PV 804
PV 804
Adhesives (junction box) ................. :
N/A
Potting material (junction box) ......... :
The 1000V rating certificate from TUV for junction box, cable and
Others .............................................. : connector are provided by the client.
IEC61215
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Testing procedure
New module type
Modifications (if yes, please choose the applicable modification according to the Retesting
Guideline)
Change in cell technology
Modification to encapsulation system
Modification to superstrate
Increase in module size
Modification to backsheet/ substrate
Modification to frame and/ or mounting structure
Modification to junction box/ electrical termination
Change in cell interconnect materials or technique
Change in electrical circuit of an identical package
Higher or lower power output (by 10%) in the identical package including size and using the
identical cell process
Qualification of a frameless module after the design has received certification as a framed
module
Change in bypass diode or number of diodes
Module group assignment:

Sample # Sample Group ID Sample S/N
1 A 1154600
2 B 1175608
3 C1 1175601
4 C2 1175602
7 D1 1154764
8 D2 1154768
5 E1 1154771
6 E2 1154772
IEC61215
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10 TEST PROCEDURES (if it is not a full test, strikethrough non-performed test)

Note: Deviations from test sequence are possible but must be documented.
8 Modules Initial
Preconditioning
10.1
Visual Inspection
10.2
Maximum Power
determination
10.3
Insulation test
10.15
Wet leakage current
test
A B C1 C2 D1 D2 E1 E2
10.4 Measurement of 10.10 10.11 10.13
temperature coefficients UV-test Thermal cycling test 200 Damp heat test 1000h
α, β and δ cycles -40°c to + 85°C 85°C 85% RH
10.5 10.11 10.16 10.17

NOCT Thermal cycling test Mechanical Hail test
50 cycles -40°c to + load test
85°C
10.6 10.12
Performance at NOCT Humidity-freeze test
10 cycles
-40°C to +85°C
C1
10.7 Performance at low 10.14
irradiance Robustness of
terminations test
10.8 Outdoor exposure

60kWh/m²
10.18 Bypass-diode test
10.9
Hot-spot endurance test
10.15 Final
Wet leakage current
test
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IEC 61215 Ed.2 – Design qualification and type approval

Clause Requirement + Test Result - Remark Verdict
4 MARKING P
Name, monogram or symbol of manufacturer ...... : Surana Venture Limited P
SVL – Surana Venture

Limited
Type or model number ........................................... : XXXX – Maximum output P
power
P - Polycrystalline
Example XXMMYYZZZZ, the

first two digits ie, 06 stands
for month, second two digits
Serial number ......................................................... : ie, 11 stands for year and rest P
of the numbers
ie, 001001, are indicating a
unique serial no. of the panel
Polarity of terminals or leads ................................. : Positive and Negative P

Maximum system voltage ...................................... : 1000 P
The date and place of manufacture ....................... : See serial no. P
Initial examination All modules —

10 Preconditioning ..................................................... : P
10.1 Visual inspection ................................................... : See table 10.1 Int P
10.2 Maximum power determination ............................. : See table 10.2 Int P
10.3 Insulation test ........................................................ : See table 10.3 Int P
10.15 Wet leakage current test See table 10.15 Int P
Group A Control Module Sample Group ID A —
Group B 1 Module Sample Group ID B —

10.4 Measurement of temperature coefficients See table 10.4 B P
10.5 Measurement of Nominal Operating Cell See table 10.5 B P

Temperature [NOCT, °C] ...................................... :
10.6 Performance at STC and NOCT ........................... : See table 10.6 B P
10.7 Performance at low irradiance .............................. : See table 10.7 B P
10.8 Outdoor exposure test See table 10.8 B P
10.18 Bypass diode thermal test See table 10.18 B P
Maximum allowed junction temperature ............... : -- P
Measured junction temperature ............................ : -- P
10.9 Hot spot endurance test ........................................ : See table 10.9 B P
IEC61215
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Group C 2 Modules Sample Group ID C1, C2 P
10.10 UV test ...................................................................: kWh/m² P
Final measurements See table 10.10 C P
10.11 Thermal cycling test (50 cycles) ............................: P
Final measurements See appended table 10.11 C P
10.12 Humidity freeze (10 cycles) ...................................: P
Final measurements See table 10.12 C P
Group C1 1 Module Sample Group ID C1 P
10.14 Robustness of terminations test ........................... : P
Final measurements See table 10.14 C1 P
Group D 2 Modules Sample Group ID D1, D2 P
10.11 Thermal cycling test (200 cycles) ......................... : P
Final measurements See table 10.11 D P
Group E 2 Modules Sample Group ID E1, E2 P
10.13 Damp heat test ..................................................... : P
Final measurements See table 10.13 E P
Group E1 1 Module Sample Group ID E1 P
10.16 Mechanical load test ............................................. : 2400Pa P
10.16.4 -No open-circuits or ground faults detected No open circuit P
Final measurements See table 10.16 E1 P
Group E2 1 Module Sample Group ID E2 P
10.17 Hail test P
Number of points impacted ................................... : 11 P
Final measurements See table 10.17 E2 P
Final measurement All modules P
10.15 Wet leakage current test See table 10.15 F P
IEC61215
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10.1 Initial TABLE: Visual inspection (Initial) P

Test Date [MM/DD/YYYY] ........................: 08/13/2011 —
Sample # Nature and position of initial findings – comments or attach photos —
1 No Visible Defect Pass P
Supplementary information: --
10.2 Initial TABLE: Maximum power determination (initial) P

Test Date [MM/DD/YYYY] ........................ : 08/13/2011 —
Module temperature [°C] .......................... : 25 —
2 1000
Irradiance [W/m ) ...................................... : —
Sample # Voc [V] Vmp [V] Isc [A] Imp [A] Pmp [W] FF [%]
1 37.465 29.966 8.463 7.936 237.813 75.0
2 37.353 29.643 8.572 8.000 237.133 74.1
3 37.214 29.946 8.506 8.011 239.880 75.8
4 37.267 29.912 8.532 7.960 238.095 74.9
5 36.959 29.305 8.500 7.903 231.606 73.7
6 37.151 29.172 8.485 7.876 229.759 72.9
7 37.035 28.829 8.500 7.905 227.902 72.4
8 37.240 29.801 8.461 7.892 235.179 74.6
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10.3 Initial Table: Insulation test (initial) P

Test Date [MM/DD/YYYY] ........................ : 08/13/2011 —
Test Voltage applied [V] .......................... : 3000 (for 1 min) 1000V for 2 min —
Sample # Measured Required Dielectric breakdown Result
MΩ MΩ No
1 >24.24 24.24 NO PASS
2 >24.24 24.24 NO PASS
3 >24.24 24.24 NO PASS
4 >24.24 24.24 NO PASS
5 >24.24 24.24 NO PASS
6 >24.24 24.24 NO PASS
7 >24.24 24.24 NO PASS
8 >24.24 24.24 NO PASS
Supplementary information: Size of module [m²]: 1.65
10.15 Initial TABLE: Wet leakage current test (Initial) P

Test Date [MM/DD/YYYY] ................................. : 08/13/2011 —
Test Voltage applied [V] ................................... : 1000 —
Solution resistivity [Ω cm) ...................................... : < 3,500 Ω cm at 22  3°C 2450 P
-2
Surface tension [Nm ) ......................................... : < 0.03 Nm at 22  3°C
-2
0.029 P
Solution temperature [°C] .................................... : 23.5 --
Sample # Measured [MΩ] Limit [MΩ] Result
1 118 24.24 PASS
2 121 24.24 PASS
3 127 24.24 PASS
4 134 24.24 PASS
5 109 24.24 PASS
6 98.5 24.24 PASS
7 112 24.24 PASS
8 104 24.24 PASS
Supplementary information: Size of module [m²] 1.65
IEC61215
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10.4 B TABLE: Measurement of temperature coefficients P

Test Date [MM/DD/YYYY] ................................... : 09/30/2011 —
Ambient air temperature [°C] high/low .................. : 25 —
2
Irradiance [W/m ]high/low...................................... : 1000 —
Module temperature [°C] high/low ........................ : 68.3 —
Sample # Parameter Calculated Value —
2 α [%/°C) .................. : 0.0430 —
2 β [%/°C) .................. : -0.3936 —
2 δ [%/°C)................... : -0.5505 —
10.5 B TABLE: Measurement of Nominal Operating Cell Temperature [NOCT, °C) P

Test Date [MM/DD/YYYY] ................... : 09/12/11 09/13/11 09/16/11 —
Wind velocity [m/s]high/low ................ : 1.74/0.26 1.74/0.28 1.74/0.28 --
Ambient temperature [°C] high/low ...... : 25.2/18.5 26.8/17.4 25.5/16.5 --
2
Irradiance [W/m ]high/low..................... : 941.46/522.79 954.79/582.32 991.82/518.67 --
Module temperature [°C] high/low........ : 55.9/36.05 57.1/38 56.65/33 --
Wind velocity [m/s](average) .............. : 0.903 0.822 0.945 --
Ambient temperature [°C] (average) .... : 22.77 22.809 21.4 --
NOCT correction factor [°C] ................ : Nil Nil Nil —
Calculated NOCT [°C] ......................... : 47.03 47.75 45.96 P
Sample # Average NOCT [°C] —
2 46.68 P
Supplementary information: Attach correction procedure and origin of module I-V correction parameters
10.6 B TABLE: Performance at STC and NOCT P

Test Date [MM/DD/YYYY] .......................................... : 10/06/2011 —
Wind velocity [m/s]high/low........................................ : N/A —
Test method ..................................................................: indoor --
Ambient air temperature [°C] high/low .........................: 25 --
2
Irradiance [W/m ]high/low.............................................: 1000/800 --
Module temperature [°C] high/low................................: 46.2/25 --
Condition Voc [V] Vmp [V] Isc [A] Imp [A] Pmp [W] FF [%]
STC 37.37 29.51 8.47 7.88 232.5 73
NOCT 34.11 26.42 6.83 6.29 166.29 71
IEC61215
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10.7 B TABLE: Performance at low irradiance P

Test Date [MM/DD/YYYY] .......................................... : 10/06/2011 —
Ambient air temperature [°C] ........................................: 25 --
2 2
Irradiance [W/m ](200 W/m )........................................: 200 --
Module temperature [°C] ..............................................: 25 --
Test method ..................................................................: Directly measured --
2
Data corrected to a 25°C cell temperature and 200 W/m irradiance
2 34.92 28.87 1.72 1.59 46 76
10.8 B TABLE: Outdoor exposure test P

Test Date [MM/DD/YYYY] start/end .............: 10/07/2011/10/18/2011 —
2
Total irradiation dosage [kWh/m ] ..............: 60 P
(10.1 Visual inspection after outdoor exposure test) P
Test Date [MM/DD/YYYY] ............................: 10/18/2011 —
2 No Visual Defect Pass P
(10.2 Maximum power determination after outdoor exposure test) P
Module temperature [°C] ...............................: 25 —
2
Irradiance [W/m ) ..........................................: 1000 —
2 37.37 29.19 8.44 7.86 229.32 73
Pmp degradation after this test [%] ≤ 5% .....: 3.29 --
(10.3 Insulation test after outdoor exposure test) P
Test Date [MM/DD/YYYY] ....................... : 10/18/2011 —
MΩ MΩ No
2 104.5 24.24 No P
TABLE: Bypass diode thermal test P
10.18 B
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Test Date [MM/DD/YYYY] start/end .............: 10/19/2011 —

Module temperature [°C] ............................... : 74 —
Number of diodes in junction box ................. : 1 --
Diode manufacturer....................................... : HY Electronics Corporation --
Diode type designation ................................. : 15SQ040 --
Max. permissible junction temperature Tjmax [°C] 200 --
(according to diode datasheet) ..................... :
Diode 1 Diode 2 Diode 3 Result
Current flow applied [A] .............................. : 8.5 NA NA NA
Max. diode surface temperature [°C] a or b : 104.10 NA NA NA
Voltage drop [V] .......................................... : 0.266 NA NA NA
Power dissipation [W] ................................. : 2.261 NA NA NA
Thermal resistance junction to leads (RTHJL) 1.8 NA NA NA
[K/W] (according to datasheet) :
Calculated max. junction temperature Tjcalc [°C] 108 / 116 NA NA NA
a or b ........................................................... :
Tjcalc < Tjmax (test passed)? yes/no .............. : Yes NA NA NA
Current flow (1.25 * Isc) [A] ......................... : 10.625 NA NA NA
Max. diode surface temperature [°C] a or b : 110.4 NA NA NA
a b
Remarks: ( measured at diode case, measured at diode leads) --
(10.1 Visual inspection after bypass diode thermal test) P
2 No Visible Damage Pass P
(10.2 Maximum power determination after bypass diode thermal test) P
2
Irradiance [W/m ) ..........................................: 1000 —
2 37.3 29.29 8.39 7.89 231 74
Pmp degradation after this test [%] ≤ 5% ......................... : 2.59 P
(10.3 Insulation test after bypass diode thermal test) P
MΩ MΩ No
2 173 24.24 No P
Supplementary information: Size of Module (m²): 1.65
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10.9 B TABLE: Hot-spot endurance test P

Test Date [MM/DD/YYYY] start/end .............: 2011/10/2011 —
Cell interconnection circuit .............................. : S —
Module temperature at thermal equilibrium [°C] ........ : 52.2 —
Determination of worst case cell —
Maximum measured cell temperature in 5 Hours [°C] : 50.7 —
Shading rate [%] ............................................... : 100 —
(10.1 Visual inspection after hot-spot endurance test) P
(10.2 Maximum power determination after hot-spot endurance test) P
2
Irradiance [W/m ) ..........................................: 1000 —
2 37.23 29.31 8.41 7.79 228.29 73
Pmp degradation after this test [%] ≤ 5% ......................... : 3.73 --
(10.3 Insulation test after hot-spot endurance test) P
MΩ MΩ No
2 145.3 24.24 No P
Supplementary information: Size of Module (m²): 1.65
IEC61215
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10.10 C TABLE: UV preconditioning test P

Module temperature [°C] ............................... : 60 °C ± 5 °C --
Irradiation 280 - 400 nm [kWh/ m²] ................ : 15.022 --
Irradiation 280 - 320 nm [kWh/ m²] ................ : 14.112 --
Sample # Open circuits (yes/no) —
3 NO P
4 NO P
(10.1 Visual inspection after UV preconditioning test) P
3 No Visible Defects Pass P
(10.2 Maximum power determination after UV preconditioning test) P
2 1000
Irradiance [W/m ) ..........................................: —
3 37.228 30.128 8.430 7.943 239.313 76.3
4 37.311 29.971 8.413 7.907 236.980 75.5
Pmp degradation after this test [%] ≤ 5% ......................... : 0.23 0.47 --
(10.3 Insulation test after UV preconditioning test) P
MΩ MΩ No
3 >24.24 24.24 No Pass
4 >24.24 24.24 NO Pass
Supplementary information: Size of module (m²): 1.65
IEC61215
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10.11 C TABLE: Thermal cycling 50 test P

Total cycles (50) ........................................... : 50 —
3 No P
4 No P
(10.1 Visual inspection after thermal cycling 50 test) P
(10.2 Maximum power determination after thermal cycling 50 test) P
2 1000
Irradiance [W/m ) ..........................................: —
3 37.095 29.530 8.538 8.071 238.348 75.3
4 37.114 29.445 8.535 8.002 235.606 74.4
(10.3 Insulation test after thermal cycling 50 test) P
MΩ MΩ No
3 >24.24 24.24 NO Pass
4 >24.24 24.24 NO Pass
IEC61215
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10.12 C TABLE: Humidity freeze 10 test P

Total cycles (10) ........................................... : 10 —
3 NO --
4 NO --
(10.1 Visual inspection after humidity freeze 10 test) P
Test Date [MM/DD/YYYY] ............................: 10/24/201111/05/2011 —
(10.2 Maximum power determination after humidity freeze 10 test) P
2 1000
Irradiance [W/m ) ..........................................: —
3 37.722 29.851 8.509 7.953 237.407 74.0
4 37.778 29.718 8.504 7.879 234.152 72.9
(10.3 Insulation test after humidity freeze 10 test) P
MΩ MΩ No
3 102 24.24 NO PASS
4 101 24.24 NO PASS
IEC61215
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10.14 C1 TABLE: Robustness of terminations test P

Test Date [MM/DD/YYYY] start/end .. : 11/05/2011 —
Types of terminations [X] Type C: connector —
Applied force in all directions [N] ....... : 0.5 —
3 No --
(10.1 Visual inspection after robustness of terminations test) P
(10.2 Maximum power determination after robustness of terminations test) —
2 1000
Irradiance [W/m ) ..........................................: —
3 37.680 29.891 8.511 7.922 236.806 73.8
(10.3 Insulation test after robustness of terminations test) P
MΩ MΩ No
3 2357 24.24 NO PASS
IEC61215
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10.11 D TABLE: Thermal cycling 200 test P

Total cycles (200) ......................................... : 200 —
Applied current [A] ........................................ : 8.1 --
7 No P
8 No P
Limiting voltage [V]
(10.1 Visual inspection after thermal cycling 200 test) P
(10.2 Maximum power determination after thermal cycling 200 test) P
2 1000
Irradiance [W/m ) ..........................................: —
7 37.284 29.567 8.565 7.817 231.142 72.4
8 37.302 29.007 8.530 7.910 229.192 72.0
Pmp degradation after this test [%] ≤ 5% ......................... : 0.2% 0.246% --
(10.3 Insulation test after thermal cycling 200 test)
Test Date [MM/DD/YYYY] ....................... : 08/13/2011 P
Test Voltage applied [V] ........................... : 3000 (for 1 min) 1000V for 2 min —
MΩ MΩ No
7 >24.24 24.24 NO PASS
8 >24.24 24.24 NO PASS
IEC61215
Page 22 of 37

10.13 E TABLE: Damp heat 1000 test P

Total hours (1000) ........................................ : 1000 —
5 No P
6 No P
(10.1 Visual inspection after damp heat 1000 test) P
(10.3 Insulation test after damp heat 1000 test) P
MΩ MΩ No
5 >24.24 24.24 NO PASS
6 >24.24 24.24 NO PASS
(10.15 Wet leakage current test after damp heat 1000 test)
Test Date [MM/DD/YYYY] ...............................: 09/26/2011 P
Test Voltage applied [V] ................................ : 1000 --
Solution resistivity [Ω cm) ...............................: < 3,500 Ω cm at 22  3°C 3215 P
-2
< 0.03 Nm at 22  3°C
-2
Surface tension [Nm ) .................................. : 0.029 P
Solution temperature [°C] ............................. : 23.5 --
5 127 24.24 PASS
6 121 24.24 PASS
(10.2 Maximum power determination after damp heat 1000 test) P
2 1000
Irradiance [W/m ) ..........................................: —
5 37.070 28.757 8.566 7.852 225.813 71.1
6 37.056 29.218 8.565 7.970 232.879 73.4
IEC61215
Page 23 of 37

10.16 E1 TABLE: Mechanical load test P

Sample # ....................................................... : 5 —
Test Date [MM/DD/YYYY] .............................. : 09/28/2011 —
Mounting method ........................................... : As per Installation Manual --
Load applied to .............................................. : Front side Back side —
Mechanical load [Pa] ..................................... : 2400 2400 —
First cycle time (start/end) ............................ : 09:00AM/10:00AM -- —
Intermittent open-circuit (yes/no) ................... : NO -- --
Second cycle time (start/end) ....................... : -- 12:00PM/01:00PM —
Intermittent open-circuit (yes/no) ................... : -- NO --
Third cycle time (start/end) ........................... : 1:30PM/2:00PM -- —
Intermittent open-circuit (yes/no) ................... : No -- --
Supplementary information: Such as Maximum bending at module center: --
(10.1 Visual inspection after mechanical load test) P
(10.2 Maximum power determination after mechanical load test) P
2 1000
Irradiance [W/m ) ..........................................: —
5 37.280 28.372 8.759 7.940 225.266 69.0
(10.3 Insulation test after mechanical load test) P
MΩ MΩ No
5 156 24.24 NO PASS
IEC61215
Page 24 of 37

10.17 E2 TABLE: Hail impact test P

Ice ball size [mm] ........................................... : 24.9 —
Ice ball weight [g] .......................................... 7.51
:
Ice ball velocity [m/s] ..................................... 23.46
:
Number of impact locations ........................... : 11 P
6 NO P
Supplementary information: (impact location descriptions) --
(10.1 Visual inspection after hail impact test) —
(10.2 Maximum power determination after hail impact test) P
2 1000
Irradiance [W/m ) ..........................................: —
6 37.213 29.284 8.523 7.921 231.949 73.1
(10.3 Insulation test after hail impact test) P
MΩ MΩ No
6 118 24.24 NO Pass
IEC61215
Page 25 of 37

10.2 F TABLE: Maximum power determination (final) P

Test Date [MM/DD/YYYY] ........................ : 10/13/2011, 09/19/2011 —
Module temperature [°C] .......................... : 25 —
2 1000
Irradiance [W/m ) ...................................... : —
Sample # Voc [V] Vmp [V] Isc [A] Imp [A] FF [%] Pmp [W] Degradation Limit [%]
[%]
1 37.465 29.966 8.463 7.936 75 237.813 0 -8
2 37.39 29.3 8.46 7.84 73 229.85 3.07 -8
3 37.611 29.822 8.523 7.925 73.7 236.325 1.48 -8
4 37.575 29.485 8.530 7.920 72.9 233.519 1.92 -8
5 37.213 28.603 8.526 7.881 71.0 225.426 1.09 -8
6 37.215 29.041 8.523 7.968 73.0 231.02 1.79 -8
7 37.181 29.301 8.562 7.872 72.5 230.643 0.41 -8
8 37.209 29.036 8.532 7.876 72.0 228.695 0.46 -8
10.15 F TABLE: Wet leakage current test (final) P

Test Date [MM/DD/YYYY] ................................. : 08/13/2011, 11/05/2011, 10/13/2011, —
09/19/2011
Test Voltage applied [V] ................................... : 1000 —
Measured Required --
Solution resistivity [Ω cm) ...................................... : < 3,500 Ω cm at 22  3°C 2450, 1730, P
3345, 3200
-2
Surface tension [Nm ) ......................................... : < 0.03 Nm-2 at 22  3°C 0.03, 0.029 P
Solution temperature [°C] .................................... : 23.5, 22.2, 23.3, 23
1 118 24.24 PASS
2 123.8 24.24 PASS
3 98 24.24 PASS
4 100 24.24 PASS
5 109 24.24 PASS
6 129 24.24 PASS
7 115 24.24 PASS
8 114 24.24 PASS
Supplementary information: Size of module [m²]: 1.65
IEC61215
Page 26 of 37

List of Annexes
Annex 1: List of measurement equipment

Annex 2: Manual
Annex 3: Photographs
Annex 4: Drawing
IEC61215
Page 27 of 37

Annex 1: List of measurement equipment
IEC61215
Page 28 of 37

IEC61215
Page 29 of 37

Installation Safety Instructions Maintenance
Photovoltaic modules user manual
Please carefully read the following installation and safety instructions.

Non – compliance with these instructions may void the module warranty.
Purpose of this guide

This guide contains information regarding the installation and safe handling of SVL photovoltaic modules. All
instructions should be read and understood before attempting installation. If there are any questions, please contact
us for further information. The installer should confirm all safety precautions in the guide when installing modules.
Before installing a solar photovoltaic system, the installer should become familiar with the mechanical and electrical
requirements for photovoltaic systems. Keep this guide in a safe place for future reference.
General  When installing modules, observe all applicable

local, regional and national codes and
 Installing solar photovoltaic systems requires regulations. Obtain a building and/or electrical
specialized skill and knowledge. The installer permit where required.
assumes all risk of injury, including risk of
electric shock. Module installation should be Safety precautions for installing a solar
performed only by qualified persons. photovoltaic system
 All modules come with a permanently attached
junction box and Module installation should be  Solar modules produce electrical energy when
performed only by qualified persons. exposed to sunlight. DC voltages may exceed
 All modules come with a permanently
2
attached 45 V on a single exposed module.
junction box and 4 mm wire terminated in  Only connect modules with the same rated
Multi Contact PV connectors. output current in series. If modules are
 Each individual module can generate voltages connected in series, the total voltage is equal
greater than 45 volts (V) when exposed to to the sum of the individual module voltages.
direct sunlight. Contact with DC voltage of 35  Only connect modules or series combinations of
V or more is potentially hazardous. Exercise modules with the same voltage in parallel. If
cautions when wiring or handling modules modules are connected in parallel, the total
exposed to sunlight. current is equal to the sum of the individual
 When disconnecting wires connected to a module currents.
photovoltaic module that is exposed to  Keep children well away from the system while
sunlight, an electric arc may occur. Arcs can transporting and installing mechanical and
cause burns, start fires or otherwise create electrical components.
safety problems. Exercise caution when  Completely cover all modules with an opaque
disconnecting wires on modules exposed to material during installation to prevent electricity
sunlight. from being generated.
 Photovoltaic solar modules convert light energy
to direct-current electrical energy, and are
designed for outdoor use. Proper design of
support structures is the responsibility of the Do not wear metallic rings, watchbands, ear, nose
system designer and installer. or lip rings or other metallic devices while
 Modules may be ground mounted, pole installing or troubleshooting photovoltaic systems.
mounted, or mounted on rooftops.
Do not attempt to disassemble the module, and do

not remove any attached nameplates or
components. Doing so will void the warranty.
 Do not apply paint or adhesive to the module.
Do not use mirrors or other hardware to artificially

concentrate sunlight on the module.
IEC61215
Page 30 of 37

 Observe all instructions and safety precautions

including with the mounting system to be used
Use appropriate safety equipment (Insulated tools, with the module.
 Do not drill holes in the glass surface of the
insulating gloves, etc.) approved for use on module. Doing so will void the warranty.
electrical installations.  Do not drill additional holes in the module
frame. Doing so will void the warranty.
 Observe the instructions and safety precautions  Modules must be securely attached to the
for all other components used in the system, mounting surface using four mounting holes
including wiring and cables, connectors, DC- for normal installation. If heavy wind or snow
breakers, mounting hardware, inverters, etc. loads are anticipated, additional mounting
 Use only equipments, connectors, wiring and points should also be used. Please see the
mounting hardware suitable for use in drawing below.
photovoltaic system.  The design load for individual module is 30
 Always use the same type of module within a lb/ft2. Site Load calculations are the
particular photovoltaic system. responsibility of the system designer or
 Under normal operating conditions, PV modules installer.
will produce more currents and voltages that  The module must be attached to a support rail
are different than those listed in the data using M6 Type stainless steel bolt, double
sheet. Data sheet values are applicable at washer and nut. Torque 8 N-m. The
standard test data. recommended stand off height is 6 in.
 Short-circuit current and Open-circuit voltages
should be multiply by a factor of 1.25 when  The mounting structure and hardware must be
determining component voltage ratings, made of durable, corrosion, and UV-resistant
conductor capacity, fuse sizes and size of material.
controls connected to the module or system
output. Refer to Section 690-8 of the National Electrical Installation
Electrical Code (NEC) for an additional Grounding
multiplying factor of 125 percent (80 percent
de-rating) which may be applicable.  All module frames must be properly grounded.
 Grounding is achieved through securement to
the array frame. The array frame shall be
General Installation notes grounded in accordance with NEC Article 250.
Also observe all local electric codes and
 Drainage holes must not be covered with the regulations.
part of the mounting system. The junction box  A bonding or toothed washer is required to
has a breather port which must be mounted make proper and reliable electrical grounding
facing downward and may not be exposed to connection with the anodized aluminum frame.
the rain. The junction box should be on the  Devices listed and identified for grounding
higher side of the module when it is mounted metallic frames of PV modules are permitted to
in order to orient the breather port correctly. ground the exposed metallic frames on the
 Do not lift the module by grasping the module’s module to grounded mounting structure. Per
junction box or electrical leads. NEC 250.136, electrical equipment secured to
 Do not stand, sit or lay on the module. and in electrical contact with a metal rack or
 Do not drop the module or allow objects to fall structure provided for its support and grounded
on the module. by one of the means indicated in NEC 250.134
 Do not place any heavy object on the module. shall be considered effectively grounded.
 Inappropriate transport and installation may  Consider using a lay-in lug, rated for outdoor
damage the module glass or frame. use (IIIso GBL4 DBT or equivalent), the
Mechanical Installation module grounding conductor is to be larger
than # 10 AWG.
Selecting the location  When using lay-in lugs, the grounding
 Select a suitable location for installation of the conductor should be inserted into the opening
module. indicated in the figure, and secured using the
 For optimum performance, the module must be set screw.
facing true south in northern latitudes and true
north in southern latitudes.
 For detailed information on optimum module General electrical installation
orientation, refer to standard solar photovoltaic  Do not use modules of different configurations
installation guide or a reputable solar installer in the same system.
or system integrator.  This module is supplied with Multi Contact
 The module should not be shaded at any time connectors for electrical connections.
of the day.  Refer to Section 690.31 of the NEC to
Do not install the module near equipment or in location determine appropriate types and temperature
where flammable gases can be generated or ratings of conductors. Wiring should have a
2
collected.Selecting the proper mounting structure and cross section area of 4 mm (minimum) and
must be temperature rated at 90°C (minimum).
hardware  Completely cover system module with an
opaque material to prevent electricity from
IEC61215
Page 31 of 37

being generated while disconnecting  The system should now be out of operation and
conductors. can be dismantled. In doing so, observe the all
 Refer to Section 690.8 and 310 of the NEC to safety instructions as applicable to installation.
determine over current, conductor capacity
and size requirements. Electrical rating of the concerned modules:
 In Canada, installation shall be accordance with  The electrical ratings are provided with trailing
CSA C22.1, Safety Standard for Electrical sheet of user manual.
Installations, Canadian Electrical Code, Part 1.  The electrical characteristics are within +/- 05 %
 For best performance, ensure that positive and of the indicated value of Isc, Voc and Pmax
negative DC wires run closely together under Standard Conditions (irradiance of 1000
avoiding loops. W/m2, AM 1.5 spectrum and a cell
 "Rated electrical characteristics are within temperature of 25°C/77°F)
10 percent of measured values at Standard
Test Conditions of: 1000 W/m2, 25°C cell
temperature and AM 1.5. Disclaimer of liability
Because the use of this manual and the conditions or
methods of installations, operation, use and
WARNING maintenance of photovoltaic products are beyond our
Electrical shock hazard! Do not touch bare control, we do not accept responsibility and expressly
disclaim liability for loss, damage or expense arising
conductors or other potentially energized parts. out of or in any way connected with such installation,
operation, use or maintenance.
Maintenance The information in this manual is based on our
 STPL recommends the following maintenance knowledge and experience and is believed to be
items to insure optimum performance of the reliable, but such information including product
module: specification (without limitations) and suggestions does
 Clean the glass surface of the module a s not constitute a warranty, expressed or implied. SVL
necessary. Use water and a soft sponge or reserves the right to change the manual, the product,
cloth for cleaning. A mild, non-abrasive the specifications, or product information sheets
cleaning agent can be used if necessary. Do without prior notice.
not use dishwasher detergent.
 Electrical and mechanical connection should be Information about manufacturer:
checked periodically by qualified personnel to
verify that they are clean, secure and SURANA VENTURES LIMITED
th
undamaged. 5 FLOOR,SURYA TOWERS, S.P. ROAD,
 Problems should only be investigated by SECUNDERABAD-500 003. ANDHRA PRADESH,
qualified personnel. INDIA
 Observe the maintenance inspections for all www.suranaventures.com
other components used in the system. solar@surana.com
Shutting down the system
Please consult your dealer or the manufacturer
 Completely cover system module with an concerning the warranty of your modules. If you have
opaque material to prevent electricity from any further questions we’ll gladly assist you.
being generated while disconnecting Note: This manual can be subject to technical
conductors. modifications without notice
 Disconnect system from all other power sources
in accordance with instructions for all other
components used in the system.
IEC61215
Page 32 of 37
Mounting :
Mounting - The following mounting hardware is in combination with the following series. The applied torque
is 8 Nm.
Model/Series Mounting hardware configuration

Number
Hardware Material Size
provided
All Bolt
Washer M6 1 (PER HOLE)
Stainless steel
Nut
Washer
ELECTRICAL DATA FOR SVL PV PANELS
Open Short Rated Maxim

Rated Maximum Rated
Circuit Circuit Maximu um
Voltage System Current at
Model Voltage at Current m Power Series
at STC, Voltage, (V STC, (A
STC, (V at STC, at STC, Fuse,
(V dc) dc) DC)
dc) (A dc) (Watts) (A)
SVL 0005P 21.8 17.4 500 0.29 0.31 5 10
SVL 0010P 21.8 17.4 500 0.57 0.61 10 10
SVL 0020P 21.8 17.4 500 1.15 1.22 20 10
SVL 0030P 21.8 17.4 500 1.72 1.83 30 10
SVL 0040P 21.8 17.4 500 2.30 2.45 40 10
SVL 0050P 21.8 17.4 500 2.87 3.06 50 10
SVL 0060P 21.8 17.4 500 3.45 3.67 60 10
SVL 0070P 21.8 17.4 500 4.02 4.28 70 10
SVL 0080P 21.8 17.4 500 4.60 4.89 80 10
SVL 0090P 21.8 17.4 500 5.17 5.50 90 10
SVL 0100P 21.8 17.4 1000 5.7 6.11 100 10
SVL 0105P 21.8 17.4 1000 6.0 6.4 105 10
SVL 0110P 21.8 17.4 1000 6.3 6.7 110 10
SVL 0115P 21.8 17.4 1000 6.6 7.0 115 10
SVL 0120P 21.8 17.4 1000 6.9 7.3 120 10
SVL 0125P 21.8 17.4 1000 7.2 7.6 125 10
SVL 0130P 21.8 17.4 1000 7.5 8.0 130 10
SVL 0135P 21.8 17.4 1000 7.7 8.3 135 10
SVL 0140P 21.8 17.4 1000 8.0 8.5 140 10
SVL 0150P 28.8 23 1000 6.5 7.0 150 10
SVL 0155P 28.8 23 1000 6.7 7.2 155 10
SVL 0160P 28.8 23 1000 6.9 7.5 160 10
SVL 0165P 28.8 23 1000 7.2 7.7 165 10
SVL 0170P 28.8 23 1000 7.3 7.9 170 10
SVL 0175P 32.4 26.0 1000 6.7 7.3 175 15
SVL 0180P 32.4 26.0 1000 6.9 7.5 180 15
SVL 0185P 32.4 26.0 1000 7.1 7.7 185 15
SVL 0190P 32.4 26.0 1000 7.3 7.9 190 15
SVL 0195P 32.4 26.0 1000 7.5 8.1 195 15
SVL 0200P 32.4 26.0 1000 7.7 8.3 200 15
SVL 0210P 36 29.0 1000 7.2 7.8 210 15
SVL 0215P 36 29.0 1000 7.4 8.0 215 15
SVL 0220P 36 29.0 1000 7.6 8.3 220 15
SVL 0225P 36 29.0 1000 7.8 8.4 225 15
SVL 0230P 36 29.0 1000 7.9 8.5 230 15
IEC61215
Page 33 of 37
IEC61215
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IEC61215
Page 35 of 37
IEC61215
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IEC61215
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Disclaimer: The manufacturer declares that the lower rating modules are constructed using same materials,
components and processes as the tested modules. Test results apply only to the sample(s) actually tested
by UL India Pvt Ltd. The applicant provided all of the test samples for testing by UL. UL did not select the
samples or determine whether the samples provided were representative of other products manufactured by
applicant. UL has not established Follow-Up Service or other surveillance of the product. The applicant is
solely responsible for continued compliance of products to all applicable standards..
----------------- End of IEC61215 ------------------
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Page 1 of 37

Test Report issued under the responsibility of:

Report Reference No. .................... : ULI-NABL(ELT)-MNRE-0053/2011

IEC Testing Laboratory ................. : UL India Pvt. Ltd.

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

Manufacturer .................................... : SURANA VENTURES LTD

Address ............................................ : 5TH FL , SURYA TOWERS , SP RD

Testing procedure and testing location:

Tested by (name + signature) ..... : Lakshmikanth Lakshmikanth

Copy of marking plate

Tests performed (name of test and test clause): Testing location:

10.1 Visual Inspection UL India Pvt. Ltd.

10.2 Maximum Power Determination UL India Pvt. Ltd.

Test item particulars:

- test object does meet the requirement ................................ : Pass (P)

Throughout this report a comma (point) is used as the decimal separator.

General product information:

Module type Crystalline Solar Photo Voltaic SVL 0230P

Description of module construction:

Sample ............................................ : Random sampling from production

Minimum distance between current- 22.5 mm

Components and other

Connectors ...................................... : type Helios H4, Manufactured by Amphenol Industrial Operations,

Module group assignment:

10 TEST PROCEDURES (if it is not a full test, strikethrough non-performed test)

10.5 10.11 10.16 10.17

10.8 Outdoor exposure

10.18 Bypass-diode test

IEC 61215 Ed.2 – Design qualification and type approval

SVL – Surana Venture

Example XXMMYYZZZZ, the

Polarity of terminals or leads ................................. : Positive and Negative P

Initial examination All modules —

10.2 Maximum power determination ............................. : See table 10.2 Int P

10.3 Insulation test ........................................................ : See table 10.3 Int P

10.15 Wet leakage current test See table 10.15 Int P

Group A Control Module Sample Group ID A —

Group B 1 Module Sample Group ID B —

10.5 Measurement of Nominal Operating Cell See table 10.5 B P

10.7 Performance at low irradiance .............................. : See table 10.7 B P

10.8 Outdoor exposure test See table 10.8 B P

10.18 Bypass diode thermal test See table 10.18 B P

Maximum allowed junction temperature ............... : -- P

Measured junction temperature ............................ : -- P

10.9 Hot spot endurance test ........................................ : See table 10.9 B P

IEC 61215 Ed.2 – Design qualification and type approval

Group C 2 Modules Sample Group ID C1, C2 P

10.10 UV test ...................................................................: kWh/m² P

Final measurements See table 10.10 C P

10.11 Thermal cycling test (50 cycles) ............................: P

Final measurements See appended table 10.11 C P

10.12 Humidity freeze (10 cycles) ...................................: P

Final measurements See table 10.12 C P

Group C1 1 Module Sample Group ID C1 P

10.14 Robustness of terminations test ........................... : P

Final measurements See table 10.14 C1 P

Group D 2 Modules Sample Group ID D1, D2 P

10.11 Thermal cycling test (200 cycles) ......................... : P

Final measurements See table 10.11 D P

Group E 2 Modules Sample Group ID E1, E2 P

10.13 Damp heat test ..................................................... : P

Final measurements See table 10.13 E P

Group E1 1 Module Sample Group ID E1 P