12450 Cleveland Road Suite 204

Garner, NC 27529
Phone: (919)662-9232 | Fax: (919)662-9234
www.turnkeyduct.com
SINGLE WALL ROUND AND OVAL SUBMITTAL

Project Name: Section Number:

Engineer: Systems:

Contractor: Additional Comments:

Turn Key Duct Representative:

Pressure Class: Material Type: Connections Installation:

2005 Up to 10" wg G90 Couplings Installed

1995 2" wg pos Paint Grip Gasket 36" max Loose

1995 4" wg pos Aluminum Sheet Metal Flange 10" min Slot Only

1995 10" wg pos 304 SS Spiralmate/Ovalmate

Tap Type
2005 neg WG: 316 SS Vanstone Flg Angle Ring
Straight taps
1995 neg WG: 4 x 1 Coated Welded Flg Angle Ring
Conical taps
Underground 4 x 4 Coated Weld Flange
Increased area taps
Special Gauge per Spec Raw for butt weld
Combination taps

Lateral
Pipe Construction: Single/Dual Wall Grille Boxes:
Spiral Single Wall 4" std GBST Conical lateral

Long Seam Welded
Pipelock
Construction:
Gore Lock / Spot & Seal
Continuously welded
1" Double Wall 4" std GBST w/1" liner
Tee/Saddle:
2" Double Wall 4" std GBST Double Wall
Full body fittings
Mylar 45 degree entry GBST
Loose saddle taps
Mat faced 45 degree entry GBST w/1" liner
Manifold saddle taps
Special Density 45 entry GBST Double wall

Inner Fittings: Misc:

Inner Pipe:
Perf Access doors at FD locations / factory installed
Perf
Solid Double single wall adaptors as required / factroy installed
Solid
Reducers at VAV boxes-shown or not

Single blade low pressure volume dampers - 20" max installed

Date Submitted:

Date Approved: Comments:

Turn Key Duct Systems is a nationwide provider of spiral round, flat
oval, and rectangular duct, as well as welded duct serving the
commercial and industrial markets. While opening in July of 2010, the
sales staff brings together over 50 years of knowledge and
experience in the duct manufacturing business. The manufacturing
facilities have been fabricating duct since 1995. We offer a variety of
material types, connection options, and manufacturing techniques for
both the rectangular and spiral duct fittings. As our name says, it is
our goal to provide you a “Turn Key Duct System”. This begins with a
complete estimate. Then we offer you a cad drawing to show the duct
we will be manufacturing with piece numbers and color coding. We
fabricate quality products and inspect them for fit as well as meeting
industry standards. Materials are then scheduled with you and
delivered to your job site ready for easy installation.
Turn Key Duct Systems is a proud member of SPIDA
 ROUND SINGLE WALL DUCT AND FITTINGS

LEGEND

E ------ ELBOW N -------------END CAP

T ------- TEE CON -------- CONICAL
L -------- LATERAL CSADD ---- CURVED SADDLE
C -------- CROSS FSADD ----- FLAT SADDLE
R -------- REDUCER Y ------------- WYE FITTING
SET ---- OFFSET AR ----------- ANGLE IRON RING
SAD ---- SADDLE TAP SQ2RND ---SQUARE TO ROUND
B----------BELLMOUTH FM-------------FEMALE COUPLING
MC -----–MALE COUPLING

MATERIAL (SPECIFY)

GALVANIZED STEEL ALUMINUM

PAINT GRIP BLACK IRON
STAINLESS STEEL PVC COATED

DIMENSIONING

S – SLIP (2”) V – BODY LENGTH

H – HEIGHT L – REDUCER LENGTH
Z – DIMENSION OF OFFSET R - RADIUS
A – DIAMETER OF MAIN INLET B – DIAMETER OF MAIN OUTLET
C,D,E,F – DIAMETER OF TAKE OFF TAPS

VANE CHART

For mitered elbows and tees use the following chart if vanes are required.

“A” Dimension Number of Vanes

3 – 9” 2
10 – 14” 3
15 – 19” 4
20 – 60” 5
Over 60” 12” spacing
 ORDERING

Specify type of fitting and list the following dimensions:

ELBOWS - A,B TEES - A,B,(C,D,E,F)

LATERALS - A,B,(C,D,E,F) CROSSES - A,B,C,D,(E,F,G,H)
REDUCERS - A,B,C,D,(L,Z) OFFSETS - A,B,L,Z,

The drawings shown are illustrative of the types of fittings manufactured. SPIDA
does not recommend deviation from these.
All fittings, unless noted, are male sized on each end for slip-joint assembly with
Spiral Duct.
Not all sizes are available from all suppliers. Consult your manufacturer for
details.
Vanstone or other proprietary connections are available by special order.

Galvanized or Stainless Steel Minimum Gauges

Positive Pressure to +10" wg Negative Pressure to -2"wg

Spiral Duct Long Seam Spiral Duct Long Seam

3"4"- -14"
15" 26
28 26
28 3"
4"--18"
15" 4" - 14" 26
28 26
28 4" - 11"
15"
16" - 24"
- 28" 26
26 24
26 19" -
16"- 19"24" 15"-17" 26 26 12"- 13"
25"
30" -- 42"
46" 24
24 22
24 25" -
20" - 28"42" 18" - 20" 24 24 14" - 17"
43" - 66" 22 20 43" - 60"
48" - 70" 22 22 30" - 46" 22" - 28" 22 22 18" - 22"
67" - 96" 20 18 61" - 96"
72" - 96" 20 20 48" - 64" 30" - 34" 20 20 24" - 28"
18 66" - 96" 36" - 46" 18 18 30" - 34"
48" - 58" 16 16 36" - 46"

Aluminum Minimum Gauges

Positive Pressure to +2" wg Negative Pressure to -2"wg

Spiral Duct Long Seam Spiral Duct Long Seam

3" - 8" .025 .032 3" - 8" 3" - 8" .025 .040 3" - 8"
9" - 14" .025 .032 9" - 14" 9" - 14" .032 .040 9" - 14"
15" - 26" .032 .040 15" - 26" 15" - 26" .040 .050 15" - 26"
27" - 36" .040 .050 27" - 36" 27" - 36" .050 .063 27" - 36"
37" - 50" .050 .063 37" - 50" 37" - 50" .063 .070 37" - 50"
51" - 60" .063 .071 51" - 60" 51" - 60" N.A. .090 51" - 60"
 ROUND FITTINGS
E-90-1 o
E-45-1 o

STAMPED 90 STAMPED 45
3" - 12" Diameter only 3" - 12" Diameter only
R = 1.5 x A R=1 xA
R = 1.0 x A Available R = 1.0 x A Available
upon request. S upon request.

S
R R

S
A
S

S = 2" S = 2"

E-90-5 E-90-4 E-45-3 EV-90-2 o

GORED ELBOW S 2 pc 90

R
3"
S
S

A
A
S = 2"
E590 E490 E345
E = Elbow 90
5 ==Number
Degreeof5 Gores 90 =ofDegree
= Number Gores Specify with or without turning vanes
R = 1.5 x A on 5 Gore 90 degree elbows
R = 1 x A on 4 Gore 90 degree elbows S = 2"
R = 1.5 x A on 3 Gore 45 degree elbows
4
 ROUND FITTINGS
T-1 T-1R
TEE REDUCING TEE

C C

S S

2"
2"

2" 2" 2"

o
2"
90 90°
A A B

S V S S V L S

Indicates alternative method

S = 2"
S = 2"
V = C + 4"
V = C + 4"
L = A-B (4" MIN, 12" MAX.)

CON-T-1 CON-T-1R
CONICAL TEE CONICAL REDUCING TEE

1" 1" 1" 1"

2" 2" 2" C 2"
C
S

S
6"
6"

90° 90°
A A B

S S S V L S
V

S = 2"
S = 2" V = (C + 2") + 4"
V = (C + 2") + 4 L = A-B (4" MIN, 12" MAX.)
5
 ROUND FITTINGS
L LR
LATERAL REDUCING LATERAL

S
S

C
C
2"

2"
2" 2" 2"
2"
45° 45°
A A B

S V S S V L S

Indicates alternative method

S = 2" S = 2"
V = (Cx1.414) + 4" V = (Cx1.414) + 4"
L = A-B (MIN. 4" MAX 12")

CON-L CON-LR
CONICAL LATERAL CONICAL REDUCING LATERAL

1" 1"
C

C
S

S
6"

6"

2" 2" 2" 2"

45° 45°
A A B

S V S S V L S

S = 2" Indicates alternative method

V = ((C+2)x1.414) + 4" S = 2"
V = ((C+2)x1.414) + 4"
6 L = A-B (MIN. 4" MAX. 12")
 ROUND FITTINGS
L
CMBT LR
CMBTR
LATERAL
COMBINATION TEE REDUCING LATERAL
COMBINATION TEE RED.
C=3-8 Y= 4" S = 2" C=3-8 Y= 4" S = 2"
C = 9 - 14 Y=7" V = (C + Y) + 4" C = 9 - 14 Y=7" V = (C + Y) + 4"
C = 15 - 26 Y=10" C = 15 - 26 Y=10" L = A-B (MIN. 4" MAX 12")
C = 27 & up Y= 13" C = 27 & up Y= 13"
C C

C
C

s
s

Y
Y
45* 45*

2" 2"
2" 2"
45° 45°
A A B

S V S S V L S

Indicates alternative method

CON-L
CMBC CON-LR
CMBCR
COMBINATION CROSS
CONICAL LATERAL COMBINATION CROSSLATERAL
CONICAL REDUCING RED.
C=3-8 Y= 4" S = 2" C=3-8 Y= 4" S = 2"
C = 9 - 14 Y=7" V = (larger of C or D + Y) + 4" C = 9 - 14 Y=7" V = (larger of C or D + Y) + 4"
C = 15 - 26 Y=10" C = 15 - 26 Y=10" L = A-B (MIN. 4" MAX 12")
C = 27 & up Y= 13" C = 27 & up Y= 13"
C C
C

C
S
S

Y
Y

45* 45*

2" 2" 2" 2"

45° 45°
A A B

S V S S V L S
Y

Indicates alternative method

S

76 D D
 ROUND FITTINGS
C CON-C
CROSS CONICAL CROSS

1"
S 1" 2"
S 2" C 2" S 2"
1" C S

S
S

6"
2"
90 90
o
o

A B A B
V in
1.59 1.59
V in

6"
2"

S
S

D D

V = (LARGEST TAP + 2) + 4
V = (LARGEST TAP) + 4
S = 2"
S = 2"

Y RED-Y
EQUAL Y REDUCING Y
S

4"
S

C D
B

C
4"
A
A

45 o
S

45 o
4"

s 4"
S

A
A

S = 2" S = 2"
L = A - (B or C) (4" MIN. 12"
MAX.)

78
 ROUND FITTINGS
LC LCR
LATERAL CROSS REDUCING LATERAL CROSS

C
S

S
2"

2"
3" 3"

S S
2" 2" 2" 2"
45° 45°
A B A B
V V L S

2"
S
D D

S = 2" S = 2"
V = ((LARGEST OF TAPS X 1.414) + 4) V = ((LARGEST OF TAPS X 1.414) + 4)
L = A-B (MIN. 4" MAX. 4")

CON-LC CON-LCR
CONICAL LATERAL CROSS CONICAL REDUCING LATERAL CROSS
1" 1"
C
C

S
S

6"

3"
6"

3"
S
S 2" S 2" 2"
2" 45°
45° A B
A B
V L S
V
6"
6"

S
S

D D

S = 2" S = 2"
V = ((LARGER OF TWO TAPS +2) x 1.414) + 4 V = ((LARGER OF TWO TAPS +2) x 1.414) + 4
L = A-B (MIN. 4" MAX. 12")
8
9
 ROUND FITTINGS
R ER
CONCENTRIC REDUCER ECCENTRIC REDUCER

A B A Z B

S L S S L S

S = 2" S = 2"
L = A-B (MIN. 4" MAX. 12") L = (A-B) x 1 3/4" (MIN. 4")

SET RTR
OFFSET RECTANGLE TO ROUND

Ax B C
Z
A

VV S
1"
S V S RAW

S = 2" S = 2"
V=Z x .60
2 1/2 xZ(MIN. 12") V = A-C (MIN. 6")

10
9
 ROUND FITTINGS
GBT TEGBT TAPERED ENTRY
GRILLE BOX TAP GRILLE BOX TAP
1" FLANGE TURNED IN 1" FLANGE TURNED IN

Ax B BxA Ax B BxA
1" 1"

4"

6"
45*
D D

LST PET
LATERAL SADDLE TAP PRESSED RADIUS ENTRY TAP

A A
S

A
A

S S
1 1/2"
2"

45* D
D

S = 2" S = 2"

ST CST
SADDDLE TAP CONICAL SADDLE TAP

1"
A A A
A
S S S S
2"

6"

D D

S = 2" S = 2"

10
11
 ROUND FITTINGS
FT N-1 for duct
FLAT TAP N-2 for fittings
END CAP

S
A
2"

S
S = 2" S = 2"

CMBFT
B-1 CFT
COMBINATION
BELLMOUTH CONICAL FLAT TAP
FLAT TAP

A A
A
S
S

S
Y

6"
45*

A=3-8 Y= 4" S = 2"

A = 9 - 14 Y=7" S = 2"
A = 15 - 26 Y=10"
A = 27 & up Y= 13"

S-1 for duct to duct (male) CONNECTIONS

S-2 for fitting to fittting (female)
COUPLING
There are a number of methods of connecting fittings
and spiral ductwork together. These include but are not
limited to the following:

1- Slip fit (as illustrated in this catalogue)

A A
2- Angle rings (vanstone or welded)
3- Welding
4- Proprietary flanges and connectors
(contact your manufacturer)
S S 2S

S = 2"
11
12
 ROUND FITTINGS
B1
FT B2
N-1 for duct
Mini
FLAT Bellmouth
TAP Short Radius
N-2 for fittings
Bellmouth
END CAP
A A
A
R R
S
3"

3"
A
2"
1"
3/4" B
Available 4 to 24" Available 6 to 120"
R = 3/4" R = 1" S
S = 2" B = A +S4"= 2"

B3
CMBFT
B-1 CFT
Standard Radius
COMBINATION
BELLMOUTH CONICAL FLAT TAP
Bellmouth
FLAT TAP

A A
A
A
S R
S

S
L

6"
45* 1"

A L R A L R
A2-5"
= 3 - 8 2 1/2"
Y= 4" 1 1/2"S = 26-30"
2" 7" 6"
A6-10"
= 9 - 4 3" Y=7" 2" 32-38" 8" 7" S = 2"
A11-15"
= 15 - 26
4" Y=10"3" 40-48" 9" 8"
A16-21"
= 27 & 5"
up Y= 13"4"
22-24" 6" 5"

S-1 for duct to duct (male) CONNECTIONS

S-2 for fitting to fittting (female)
COUPLING
There are a number of methods of connecting fittings
and spiral ductwork together. These include but are not
limited to the following:

1- Slip fit (as illustrated in this catalogue)

A A
2- Angle rings (vanstone or welded)
3- Welding
4- Proprietary flanges and connectors
(contact your manufacturer)
S S 2S

S = 2"
11
12
13
 ROUND FITTINGS
T-1
BHT T-1R
BHTR
BULL
TEE HEAD TEE REDUCINGTEE
BULLHEAD TEERED.
SPLITTER VANE SPLITTER VANE
STD. OPT. TURNING STD. OPT. TURNING
VANES VANES

A A
C C

S S
2" 2"

2"
2"

90 90°
A A B
A
A

B
S V S S L V L S

Indicates alternative method

S
S== 2"
2" S = 2"
S = 2"
V
V =C
= A+ + 4" V=A
4 V += 4"
C + 4"
L = A-B (4" MIN,
L = A-B 12" MAX.)
(4" MIN, 12" MAX.)

CON-T-1
CMBST CON-T-1R
COMBINATION
CONICAL TEE SADDLE TAP CONICAL REDUCING TEE
A
3<=C3 -<88 Y =4"4"
Y=
9<
A =C9 -<14
14 Y=7"
Y = 7"
15=<15
A C -<2626 YY=10"
= 10"
1" 1"
27=<27
A C & up YY= = 13"
2" C 2"
C

S
6"
6"

A A S
S

90° 90°
A A B
Y

45*

V V L

S = 2" S = 2"
S = 2" V = (C + 2") + 4"
V = (C + 2") + 4 L = A-B (4" MIN, 12" MAX.)
5
14
 D U C T M A T E

CONNECTION SYSTEMS
ROUND
ECONOflange
™

Round Duct Connection System

Fast Screw Connection
• Simple installation process
• Can be installed on-site
• No special tools required
• Available in sizes 8" - 72" in standard 2" increments
• Available in specialty metals

Industries, Inc.
4. Begin securing the 8. Apply Ductmate
leg of the ring to the Neoprene gasket
duct section at the 5/16" by 3/4" wide to
split. Hold the flange the face of one of the
in position by placing ECONOflange Rings.
vise grips a few The Neoprene should
inches from the be positioned parallel
break. Begin placing to the inside edge of
a self drilling screw, the ECONOflange.
spot weld, or line The Neoprene gasket
rivet 1/2" from the ends must be butted
break. against each other.
5. Continue in one
direction attaching
the flange to the duct
1" from the face of
the flange, 10" on
center around the
circumference of the
duct. Optional stitch
welding around
ECONOflange to duct
10” center. Assure
stitch welds cover
50% onto duct and
50% onto flange for a
strong weld. 9. Align mating frames
by matching the
6. Seal the joint ECONOflange ring
internally with evenly around the
PROseal duct sealant. circumference.
Brush the sealer into
the joint achieving a
100% seal.

10. Clamp the mating

7. The break in the flange ECONOflange rings
will allow a portion of compressing the
the leading edge of the gasket until the
duct to be visible. For a mating rings touch.
better seal on medium
to high pressure jobs
(4" and higher) it is
preferred that a short
piece of Ductmate 440
gasket be applied to
the face of the flange to
cover the leading edge
on both mating flanges.
(On low pressure jobs
the 440, applied to the
split, can be replaced
by Ductmate Neoprene
gasket.
 11. Fasten self drilling screws 6" on center around the
circumference of the flange face. In order to assure
a proper closed joint, the rings should be clamped
tightly together with the two faces touching each
other prior to fastening the self drilling screw.
Proper care should be taken in setting the clutch
adjustment of your screw gun to assure your screws
have 100% holding strength.

** Econoflange can be installed on reducing fittings in the same manner as a small end collar. This
eliminates the need for collars unlike other traditional flange connecting systems.

Distributed By:
®

Industries, Inc.
CHARLEROI, PA LODI, CA
210 Fifth Street 810 S. Cluff Avenue Ductmate is a proud member
Charleroi, PA 15022 Lodi, CA 95240-3141 of the following organizations:
800-245-3188 800-344-3270
724-258-0500 209-333-4680
FAX: 724-258-5494 FAX: 209-333-4678
www.ductmate.com 286/6-07