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10 Cooling PDF
10 Cooling PDF
Mikó Balázs
miko.balazs@bgk.bmf.hu Cooling
BAGIM1ENNB
Ensure the appropriate temperature of
Design and manufacturing of the mould
plastic injection mould Why?
Right filling up
10 – Cooling system Short cycling time
Shrinkage
Minimal warpage
5 6
1
Temperálás számítása Size and location of the cooling channel
310 ⋅ d ⋅ ∆T
L=
∆T ∆T
Tsz − Tbe + 2 ⋅ 1 + 0,014 ⋅ Tbe + 2
7 8
B = 2,5 – 5 A
C = 1 – 2 A (min. 10 mm)
9 10
To 80°C water
To 120°C water + ethylene-glycol
From 120 °C silicon oil
11 12
2
Cooling channel layout 2D and 3D cooling web
13 14
Easy-to-use
Assembling
means problems
15 16
Mat.: PA
Mat.: Cu
17 18
3
Shut-off and sealing plugs Application of sealing plugs
19 20
21 22
4
Hose nipples Hose nipples
rapid
Not standard !!!
Can be shut-off version
The counter For hose clip
Expensive (6 – 10 €)
bore must be
Hose clip: deeper like the
nipple
Need mode time
Universal Ensure enough
space for tools
Cheap
Shut-off valve
25 26
Rapid couplings
Hexagon socket
pipe plug
Shut-off screw
Hose nipple
27 Sealing plug 28
Shut-off couplings
5
Flat baffle Spiral baffle
31 32
33 34
35 36
6
Parallel-flow fountain Spiral cooling
Intensive cooling
In case of large core
and cavity
Need a large size
Sealing
37 38
39 40
41 42
7
Temperature in the mould Temperature sensors
1. Bimetal thermocouple
2. Water thermometer
3. Magnetic sensor
43 44
No connection in
the sides
O-ring seal
45 46
47 48
8
Cooling of an insert - deflection Cooling of a slider
Extension tube
49 50