REPORT SHEET

UJIAN PRAKTIK KEJURUAN

OVERHAUL OHC ENGINE DAN PEMERIKSAANNYA

Satuan Pendidikan : Sekolah Menengah Kejuruan

Kompetensi Keahlian : Teknik Kendaraan Ringan
Kode :
Sekolah : SMK Tinta Emas Indonesia
Nama Peserta Ujian : ..............................................
No. Ujian : ..............................................
Hari/ Tanggal Ujian : ............ / ...............................
Waktu : .............. WIB s/d ................WIB

I. Langkah Kerja
A. Penurunan engine dari kendaraan
B. Pembongkaran komponen - komponen engine
C. Pembersihan dan menata komponen
D. Pemeriksaan komponen Engine Cylinder Block
1. Pemeriksaan dinding Cylinder Block terhadap goresan
Cylinder No Kondisi
I Baik Tidak Baik
II Baik Tidak Baik
III Baik Tidak Baik
IV Baik Tidak Baik

2. Mengukur kerataan permukaan cylinder Block yang berhubungan dengan sisi

Cylinder Head
Posisi Hasil (mm)
A .....................
B .....................
C .....................
D .....................
E .....................
F .....................
G .....................

3. Mengukur diameter dalam lubang Cylinder Block

Cylinder No T (mm) C (mm) B (mm)
I .................... ..................... ......................
II .................... ..................... ......................
III .................... ...................... ......................
IV .................... ...................... ......................
E. Pemeriksaan Cylinder Head & Piston Assy

Lembaran Kerja Over Haul Engine

 1. Ukur kerataan permukaan Cylinder Head yang berhubungan dengan sisi Cylinder
Block
Posisi Hasil (mm)
A .....................
B .....................
C .....................
D .....................
E .....................
F .....................
G .....................

2. Mengukur diameter piston

Piston No T (mm) M (mm) B (mm)
I ..................... ................... ....................
II ..................... ................... ....................
III ..................... ................... ....................
IV ..................... ................... ....................

3. Mengukur Piston Ring end Gap

Ring
T (mm) M (mm) B (mm)
Piston No

Top 1 ..................... ................... ....................

I Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
II Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
III Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
IV Top 2 ..................... ................... ....................
Oil ..................... ................... ....................

4. Mengukur Piston Ring Side Clearance

Ring
T (mm) M (mm) B (mm)
Piston No

Top 1 ..................... ................... ....................

I Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
II Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
Top 1 ..................... ................... ....................
III Top 2 ..................... ................... ....................
Oil ..................... ................... ....................
IV Top 1 ..................... ................... ....................

Lembaran Kerja Over Haul Engine

 Top 2 ..................... ................... ....................
Oil ..................... ................... ....................

F. Pemeriksaan Crankshaft
1. Mengukur diameter main journal/ crank journal crankshaft
C Pin No X (mm) Y (mm)
I .................. .....................
II .................. .....................
III .................. .....................
IV .................. .....................

2. Mengkondisikan engine dan mengukur Valve Clearance

Valve Exhaust
IntakeValve
Silinder

Hasil (mm) Hasil (mm)

I 1 .....................
2 .....................
3 .....................
II
4 .....................
5 .....................
III
6 .....................
7 .....................
IV
8 .....................
1 ....................
2 ....................
3 ....................
4 ....................
5 ....................
6 ....................
7 ....................
8 ....................

G. Melumasi komponen dan baut

H. Memasang Piston Ring
I. Memasang Piston and connecting rod
J. Memasang main bearing cap
K. Memasang Cylinder head and Camshaft assy
L. Memasang Timing belt/ Timing chain dan Pulley/ Gear
M.Memasang Tensioner
N. Pemasangan engine pada kendaraan
O. Running Test

II. Kesimpulan
Kesimpulan kondisi komponen dan tindakan perbaikan Cylinder Block

Kesimpulan kondisi komponen dan tindakan perbaikan Cylinder Head

Lembaran Kerja Over Haul Engine

 Kesimpulan kondisi komponen dan tindakan perbaikan Piston Assy

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Piston Ring end Gap

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan Piston Ring Side Clereance

Kesimpulan kondisi komponen dan tindakan perbaikan pembacaan diameter C rank Journal
crankshaft

..................., ........................ 2015

Hormat saya,
Peserta Ujian,

(........................................)

Mengetahui,

Penguji 1 Penguji 2

(......................................) (.......................................)

Lembaran Kerja Over Haul Engine