586 ABAABI SLA AY, A28A ASE, pp. 586-592, 2004 RE) DBA ALS Dale abe at Ags’. olga". are” aleyze”. gateyt (20034 88 219 AF, 20044 3 A24a BAHAS) A Study on the Failure Analysis and Performance Improvement of a Decanter Changho Shin, Dongchul Lee, Woohyung Kim, Taeju Choi and Jintai Chung Key Wor Decanter(t] Z|), Frequency Analysis(# 5} 4%4}), Reliability (41.8) 2), Failure Analysis( 24244) Abstract In this study, the failure analysis ofa decanter is carried out and the methods of performance improvement are presented. The decanter is a centrifugal separator that is used to separate water and solids from municipal and industrial sludge. Therefore, the decanter should be designed to improve the dewatering of sludge Besides high performance, the decanter should guarantee its life time under a severe using condition. For theses reasons, the failure analysis and performance improvement of the decanter are studied. It is found from this study that the failure is caused by mass unbalance, wear, clogging or crack. If these failure causes are prevented, the life time as well as the performance is expected to be improved. & FAME Ayo Aas=o WAS wh LA az ho. aT yes wSo2 Daly AAS Bel tds feo PEAS lest VIS say we WY Fas waUAS} oe, DY (sludge) =H] SY] BAR Bel AAAS Fe) FA clogging 4. Sy Aad wa F Maelo. cate o) FR 13} ZO, ola} Boke ajo Ass) Vol ztejel FOYUS VI UEP 7E1E BeBe FA BP Asa Ase BE Fao] GHslo} ow), BEHoA AS GS SEZ Yast D gy} yao} oles sole, ER dete a BES MSS Alloi(onveyor), LVF] 4 — wolo} 4(conveyor shatt)2} 4140] 250~900mm, 2 BAS SULES KW Ainlet), BS BW AM} — of 7+ 1400mm~2000mm, F-7S 1000kg o]4b | TZ S Hatz 24715 FS 8 B47) F2B Foe Ashe AFM Hate] S¥olr, FAIS Qh SA Ape) LAs T BIS BVSI HUSA HE FSId Ps! 4 dale so ee das, UW we TAS AD As Ve Hse Ase] Ussbal at. FH SFS AAD A RS Fool) FF AA ojejse AY BBQY Ye ASS qeejol 7a ABAD Fey A] A] BAS Fos + Boe agetl sol ye awrse coe Ae a7 | QS QE Se) ojo ay AAS BSS As 1D Be of Azole age ada @ eo24 oad a Yo} ago] ago] adh, aalaa ae 7let7] Ae 2 SEINE lela Tze] aol Ae FE * aa, Gaga Buns AAS FH Gao] AES yrbsi7] Aah el * mate A, GA ASA SHAS otstaat aa + AVA, BA, eae ATP oy. dese Aaya Agaayge ap E-mail :Jchung@hanyang ac kr BINH zz) Be Ads rela dy TEL : (031)400-5287 FAX : (031)406-5550 | 2 Seadaqiy asada AMAL abo}ode] nae as dol de aT 587 iui bowl oT sergwahatt ae dl Pe sereblade comfyor sludge outlet Fig. 1. Schematic istration ofthe srucue of a Decanter FAN NG ASBS Ads LAGMHAA Wass Wella sid. Geese, AS S$ WAdS Fa VIS AAAS BHD A 2] AAAS Also] uch Ay Ba, +O o] Gaba ABS swaps steich 2 cle! SS wt 2.1 ABA H Signal Analysis) cate aladah wl 2 alder wa ASAR FF ANS BABORM ae) 9} AS VIS sotsHeW Fajo} glo), 2a $9 AVSES ASS ol olgsaa Go > Table to) Lpehgich. LIEU S #9 ade #, dtea wea aaNAs yowaS BES aaa, dae ad e7pl7ea 25 7. Orpm~1600rpm 428 Aste Fig. 3 3 Fig. 4 Gol te] o} Sk FE IX BEF BAF] 1 vt He ASA x ARME TT Basel 2 42 AB BRYa Ja oleh. Vo. AAA 7 ol GEE AeA o SASAA FA Sao] Ro VFHOZ Va wagech, a 1g ZYVo Yk aye] ale al 9} Asal vlaleeh. BeaaE ye all S7t BSH AES] aie aAACZ 3) ASE) AB vaso SHS Selalaa. @ SEEKS) Asbol4] i7He oA Salo} AGS HlaaAd. ots day jag dal a FO BIS Bale WALES ae AG Yee) o] FFE pm OF vy we £43%21 1020 pmo) F Ago WA BAA Table 1 Experiment setup for the vibration signal analysis of a Decanter Equipments/types Pulse Maiti Analyzer (4 channel)/ B&K3560¢ ‘AccelerometeriB&K 4383 AccelerometerIB&K 4371 ‘onditioning Amplifier (4 | channel)/B&K Nexus Notebook Computer/sense Fig. 4 Waterfall plot atthe bolt for the bearing casing G2 oF doy = Aesmol deee. o] 2A94S asin Sd] Ae SAshe 7) AEBS Gee vs op Yay & Aalehe zl) 2.2 A|AB SAH (System Analysis) Udo] veel 2PSTE aatoey Bola Moles leo] 2 aealesol we BEQPOLRE Yalesely sacl eolzy LEqPE Bt] SYR Ec. vss] aa588 AGE 15a BFA as Alay BANS Aa SAS impact hammer} AE SAS ato AVIAD, BSS PUD 7 SEAS PSs] US SUS FMA. Hate] REPS Fig. 5 HF Hol 15 AS Ars Baa Aes Usa. save 3a a Aol 7A, (BRK Types383)H YAS} 1h Aaee 1S Mo Aa) ABH impact hammer) 7}s}} Fig. 6 3} BE Fa Seb BTSs QSsad. AA WHASTBMSS) 2 4 Hz & OE Met BAe] Felsi7] Hay OHz ~ 200Hz 714] BUSRBS AND Bs} attr S44 BAAS HlsRw, Fig. 73} Zo] a FPF EK (calimaginary plyS $a FAS alata, {Se Holey s lds Fig 83 & Beet she] BAA ASHES She ARYA BEBE FHG.X SS BSW Dory 2 YRS S94, ca 242 Hols ve o. Ute ASS gol7] He ALA gs ©} 3600 rpm ~ 4000 mpm YS Desa wgws} BALSU oz F SAS 29 + VSS A # ale BE} BA bow! casing) VAG 1s WE A AS Baste] AGS ANIA. Ba a ASTE S41Hz YS HUARD o] Wo} Re Be BIR PHa=S YAolG, eY de Hees dis Sygox 4 As] Ate B Baty AAA. aA ULASPE 29HZ YS AUHART o} Ho] LHYye YaesFo] Th. HAD HES SHYRYAY AS] D HASFE AS 74S FHS AF oni, SLD ANU} has BF AA. we asdae Net AZ dajqyoe yw SF BALES Asse Ba 4, AeA 3% 3600 rpm ~ 4000 rpm ol sto} SAYA oHAL SH spojo: BS FF Uo Fig. 6 Frequency response function for the bow! Fig. 7 Real/imaginary plot for FRF