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Resistance Grounding Systems 36.

0-1
October 2015
Sheet 36 001

Systems
Contents
Resistance Grounding Resistance Grounding Systems
High Resistance Grounding SystemMedium Voltage . . . . . . . . . . . . . . 36.1-1
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23
High Resistance Grounding SystemLow Voltage . . . . . . . . . . . . . . . . . 36.2-1
Specifications 24
See Eatons Product Specification Guide, available on CD or on the Web.
CSI Format: . . . . . . . . . . . . . . . . . . . . . . . . . . . 1995 2010
High Resistance
25
Grounding SystemMV . . . . . . . . . . . . Section 16451A Section 26 05 26.11
High Resistance 26
Grounding SystemLV . . . . . . . . . . . . . Section 16451B Section 26 05 26.13

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C-HRG Free-Standing
NEMA 1 Enclosure

CA08104001E For more information, visit: www.eaton.com/consultants


36.0-2 Resistance Grounding Systems
October 2015
Sheet 36 002

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For more information, visit: www.eaton.com/consultants CA08104001E


Resistance Grounding Systems 36.1-1
October 2015 High Resistance Grounding SystemMedium Voltage
Sheet 36 003
General Description

Medium Voltage High 22


HRG = High Resistance
Resistance Grounding System Grounding System
Wye HRG

51N
23

24
59

25
Utility
26
Delta HRG

59 27
Wye HRG Generator 28
59
29
Bus Bus
Duct Duct 51
51N 30

31
C-HRG Free-Standing NEMA 1 Unit
5 kV Switchgear
General Description 32
Where continuity of service is a high
priority, high resistance grounding can
add the safety of a grounded system 33
while minimizing the risk of service Conduit
interruptions due to grounds. The Cable
concept is a simple one: provide
Bus
Duct
34
a path for ground current via a
grounding transformer (with adjust-
able resistance across its secondary) To MCC To Power Circuit 35
that limits the current magnitude
and a monitor to determine when
an abnormal condition exists. Figure 36.1-1. HRGHigh Resistance Grounding System 36
The ground current path is provided Seismic Qualification
at the point where the service begins, 37
by placing a predominantly resistive
impedance in the connection from
system neutral to ground. Control 38
equipment continuously measures
ground current; a relay detects when the
current exceeds a predetermined level. Refer to Tab 1 for information on 39
An alarm alerts building personnel that seismic qualification for this and
a ground exists. The system has built-in other Eaton products.
fault tracing means to assist in finding 40
the source of the ground. A 120 Vac
supply (remote) is required for control
power for the system. 41

42

43

CA08104001E For more information, visit: www.eaton.com/consultants


36.1-2 Resistance Grounding Systems
High Resistance Grounding SystemMedium Voltage October 2015
Sheet 36 004
General Description

Application Issues Ground Current Detection When the fault is cleared, the current/
22 This member of Eatons medium voltage Any time a system is energized, voltage relay will reset. If the reset
a small ground current called the control is set on auto, the lights will
metal-clad switchgear family has return to normal on, ground fault
capacitive charging current will
23 actually been around for many years.
However, it is now offered as a stand- be observed. For medium voltage off, and the ground alarm contacts will
(4200 V and below) systems, this re-transfer. If the reset control is set on
alone unit that can be added to exist- manual, the lights and relay contacts
naturally occurring current is typically
24 ing installations. The C-HRG is used
3 A or less. will remain latched until the operator
to protect an electrical distribution turns the reset control to reset. The
system from damaging transient over- When one phase becomes grounded, lights and ground alarm contacts will
25 voltages caused by ground faults. additional current above the charging then return to normal. The system
It also provides a means to locate the level will flow. As all ground current can be reset only if the fault has
ground fault, therefore extending the must flow through the grounding been cleared.
26 life of the distribution system. resistor/grounding transformer
assembly, an ammeter in this circuit During a fault, the optional alarm
Ratings and Configurations horn can be silenced at any time by
will read the total amount of ground
27 The C-HRG MV is offered at the current. By placing a current-sensing using the alarm silence pushbutton.
5 kV class rating. It can be applied relay in series with the ammeter, the It will not re-sound until either the
to delta or wye ungrounded three- current relay can be adjusted to pick- system is reset, or the re-alarm timer
28 wire distribution systems. Standard up at a level in excess of the capacitive expires. The re-alarm timer is activated
dimensions are 36.00-inch (914.4 mm) charging current, thus indicating the by the alarm silence control. If the
W x 40.00-inch (1016.0 mm) D x abnormal condition. horn has been silenced but the fault
29 92.00-inch (2336.8 mm) H. has not been cleared, the timer will
Alternatively, an optional voltmeter- run. It has a range of 248 hours.
4200 V (Maximum) Delta Systems relay can be connected across the When the timer times out, the horn
30 To add high resistance grounding to an grounding resistors. The voltage will re-sound, alerting maintenance
ungrounded delta-connected system, across the resistors is proportional personnel that the fault has not
a neutral point must be created. Three to the amount of ground current. The been cleared.
31 single-phase transformers can be voltmeter-relays pickup adjustment
interconnected in a wye-broken delta is set above the capacitive charging Test Circuit
configuration to provide such a neutral current, to the desired detection level. A test circuit is provided to allow the
32 point. The transformers and grounding
resistors are chosen to limit the ground In both current and voltage detection
user to quickly determine that the
system is working properly. The test
current to a maximum value of 6 A. methods, the ground current ammeter circuit will operate only under normal
provides a direct reading of the total
33 Application Note: The neutral point may actual ground current present in the
conditionsit will not allow testing if
not be used to serve phase-to-neutral loads. the system is sensing a fault. The test
system at that time. It will be helpful operation does not simulate an actual
Also, this technique may be applied on wye-
to periodically note the ammeters
34 connected sources when the neutral point
reading: a trend toward higher values
system ground fault. It does, however,
is not conveniently accessible from the test the complete controls of the fault
service entrance location. One delta high may indicate the need for equipment indication and pulsing circuitry. The
35 resistance grounding would ground the maintenance, and hence reduce the system then reacts as it would under
5 kV system. occurrence of unplanned shutdowns. actual system ground conditions
Indication and Alarm Circuits lights transfer, alarm contacts transfer
36 4200 V (Maximum) Wye Systems and the (optional) horn sounds.
To add high resistance grounding to When a fault is detected, an adjustable
a wye-connected system, resistors time delay is provided to override Pulser Circuit
transients. When the time delay has
37 are placed across the secondary
been exceeded, the green normal
The pulser circuit offers a convenient
of a grounding transformer whose means to locate the faulted feeder and
primary is placed in series with the light will turn off, the red ground trace the fault to its origin. The pulser
fault light will turn on, and the
38 neutral-to-ground connection of the
ground alarm contacts will transfer.
is available any time a fault has been
power source. The resistors are detected. The pulse intervals are con-
chosen to limit the current to a If equipped with the optional alarm trolled by an adjustable recycle timer.
horn, it will sound.
39 maximum value of 6 A. The pulse light flashes on and off,
The grounding transformer secondary corresponding to the on-off cycles
Application Note: Per 1999 NEC 250.36(4),
line-to-neutral loads may not be connected breaker must be closed for the system of the pulser contactor. The pulser
40 to a system that the neutral is resistance- to be operational. Should this breaker contactor switches a bank of resistors
grounded. Also, if the system has two be opened at any time, the system will on and off, thus allowing a momentary
switchable sources not permanently signal a ground fault condition as a increase in the ground current
41 connected to the bus, two wye-type fail-safe feature. The breaker must be (approximately a 4 A current pulse
grounding systems are required as closed to clear the alarm signal. above the ground current).
shown in Figure 36.1-1.
42

43

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Resistance Grounding Systems 36.1-3
October 2015 High Resistance Grounding SystemMedium Voltage
Sheet 36 005
General Description

Locating a Ground Fault control switch to normal. The pulser


The current pulses can be noted with a will stop. If the reset control is in the 22
clamp-on ammeter when the ammeter manual position, turn it to reset to
is placed around the cables or conduit reset the fault sensing circuit. The red
feeding the fault. The operator tests ground fault light will turn off, and 23
each conduit or set of cables until the the green normal light will turn on.
pulsing current is noted. By moving Test mode is not available if the system
the ammeter along the conduit, or is detecting a ground. The sensing 24
checking the conduit periodically along circuit will disable the test circuit.
its length, the fault can be traced to its
origin. The fault may be located at the
Ground Fault 25
point where the pulsing current drops When the sensing circuit detects a fault,
off or stops. the green normal light will turn off
and the red ground fault light will 26
If little or no change in the pulsing turn on. The ground current ammeter
current is noted along the entire length will indicate the total ground current.
of a conduit, then the fault may be in To use the pulser, turn the system 27
the connected load. If the load is a control switch to pulse. The pulser C-HRG Unit Shown with the Door Open
medium voltage distribution equip- contactor will cycle on and off as con-
ment or motor control center, repeat trolled by the recycle timer relay. Use Product Features 28
the process of checking all outgoing the clamp-on ammeter to locate the Tapped resistors (limits primary
cable groups and conduits to find the faulted feeder. Open the feeder and current to 36 A)
faulted feeder. If the fault is not found clear the fault. If the reset control switch Current sensing ground fault 29
in an outgoing feeder, the fault may be is in the manual position, turn it detection (210 A pickup/0.520
internal to that equipment. to reset to reset the sensing circuit. second delay)
(If reset control is in auto, it will reset Ground current transformer
30
Application Note: It may not be possible
itself.) When ready to restore service (10/10 ratio)
to precisely locate faults within a conduit.
The ground current may divide into many to the load, close the feeder. Return
components, depending on the number of the system control to normal. Control circuit pull fuseblock 31
cables per phase, number of conduits per Ground current ammeter
feeder, and the number and resistance of Application (010 A, 1% accuracy)
each ground point along the conduits. The
When a ground fault occurs on an Indicating lights: 32
resulting currents may be too small to allow
ungrounded system, high transient volt- Red (ground fault)
detection or may take a path that the am-
meter cannot trace. An important note to ages can occur, which may cause more Green (normal) 33
keep in mind is that while the pulser can frequent equipment failures than if the
White (pulse)
greatly aid in locating a fault, there may be equipment were grounded. These tran-
certain conditions under which the pulses Adjustable pulsing timer
cannot be readily traced, and other test
sient overvoltages, as high as four times
(010 seconds)
34
the normal voltage, reduce the life of the
procedures (megohm, high-potential, etc.) systems insulation resulting in: 3-position selector switch
may be needed.
Motor failure
(normal, pulse, test) 35
Control switch for manual
Sequence of Operations Transformer failure or automatic reset
Normal Coil failure Ground fault contacts (1NO/1NC) 36
Electronic equipment failure Shorting terminal block for ground
Green normal light on
Cable insulation failure current CT
Red ground fault light off 37
White pulse light off By using a high resistance grounding UL label
System control switch in system, many facilities can gain the Wiremarkers
normal position benefit of a grounded system without
The system is completely assembled,
38
impairing the continuity of service to
Reset control switch in either wired and tested at the factory in
their equipment. The concept behind
auto or manual accordance with NEMA and UL
high resistance grounding is to pro-
requirements. A certified production
39
Test vide a path for the ground current to
flow while limiting its magnitude by test report is shipped with the unit.
Turn and hold the system control
switch in the test position. This using a resistor. The ground current 40
mode will test the control circuitry path is provided at the point where
only. It will bypass the sensing circuit service begins. Control equipment
and cause the green normal light continuously monitors the magnitude 41
to turn off and the red ground fault of the ground current. When the
light to turn on. The pulser will be ground current exceeds a predeter-
activated as well. The white pulse mined level, the built-in alarm relay 42
light will turn on and off as the pulser alerts building personnel that a ground
contactor closes and opens. However, fault exists. In addition, the C-HRG MV
the ground current ammeter will not Safe Ground system has a built-in 43
display the total ground current, fault pulsing as a means to assist in
including the incremental pulse finding the source of the ground fault
current. When ready, return the system without interrupting service.

CA08104001E For more information, visit: www.eaton.com/consultants


36.1-4 Resistance Grounding Systems
High Resistance Grounding SystemMedium Voltage October 2015
Sheet 36 006
Technical Data

Technical DataCircuit Diagrams


22
X3 X0 H3 X3
23 H3
X1 H1
H1 X2 H2 X1
H2 X2

24 Ungrounded To Ungrounded
To
Wye Distribution Delta Distribution
Circuits Circuits
25 X0

26 5 kV - CLE
Fuses 5 kV - CLE
Fuses

27 [1]
Mechanical

Control

Mechanical
Interlock
Interlock

Power
28 Transformer
3-Auxiliary
Control
Power
29 Transformers
Secondary Secondary
Circuit Circuit
B Breaker B Short Circuit B B Short Circuit
Breaker
30 T.B. T.B.

CT 10/10 A
Option Option
CT 10/10 A

Resistor Tap Resistor Tap


59
31 59
C C
4 4
32 1
3A 3A
Grounding Resistor
1
Grounding Resistor

2 4A AM 4A
2 AM

Pulsing Resistor
Pulsing Resistor

5A 5A

Pulsing Contactor
3 3
33
Pulsing Contactor

4 6A 6A
4

5IN
34 5IN

Ground Ground
35 Current Current
Adjustment Adjustment
Optional

Detector

Optional

Detector
Voltage

Voltage

T.B. T.B.
36 Current Current
Detector Detector

37 20 A 20 A
To To
Remote Control 120 V Remote Control 120 V
Fuses Fuses
38 Alarm Circuit 60 Hz Alarm Circuit 60 Hz
Supply Supply
20 A 20 A

39 Optional Optional

40 G R W G R W

Normal Alarm Pulsing Audible Normal Alarm Pulsing Audible


Alarm Alarm
41
Figure 36.1-2. Ungrounded Wye System Figure 36.1-3. Ungrounded Delta System
(With Standard Current and Optional Voltage Relay Fault Detectors) (With Standard Current and Optional Voltage Relay Fault Detectors)
42

43

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Resistance Grounding Systems 36.1-5
October 2015 High Resistance Grounding SystemMedium Voltage
Sheet 36 007
Dimensions

Dimensions in Inches (mm)


22
36.00
(914.4) 23

24

25

Vent
26
40.00
(1016)
27

28
Primary Conduit
3.50
Entrance
(88.9)
29
2.00 (50.8) Diameter
8.50 Knockout
(215.9) for Secondary
Conduit Entrance
3.62 30
(91.9)

1.50 3.25
(38.1) (82.6) 31
3.76
(95.6) Plan View
32
92.00
(2336.8)
33
0.81 0.81
(20.6) (20.6)
0.562 (14.3) Diameter (4) 2.75 34
(69.9)

2.50 3.00 35
2.75 (63.5) (76.2)
(69.9)

3.00
Ground
Provision
36
(76.2)
Entrance
2.50
(63.5) 37

3.75
(95.3)
38
7.12
Primary Conduit
(180.9) Entrance
39
3.75
(95.3)
36.00 40
(914.4)
3.50
(88.9) 9.38 2.75
Front View 3.75 (238.3) (69.9) 41
(95.3)
2.75
(69.9)
3.00
(76.2)
Secondary Conduit
Entrance
42
1.75
(44.5)
Approximate Weight = 2000 lb (1800 kg) Floor Plan 43
Figure 36.1-4. NEMA 1 Free-Standing
1 Minimum required clearances are: front 36.00 inches (914.4 mm), rear 30.00 inches (762.0 mm), left or right sides6.00 inches (152.4 mm).

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36.1-6 Resistance Grounding Systems
High Resistance Grounding SystemMedium Voltage October 2015
Sheet 36 008
Technical DataHigh Resistance Pulsing Grounding Systems

Table 36.1-1. CH MV HRG Systems Application Table


22 Resistor System System Primary CPT CPT Secondary Resistance Pulsing Pulsing Pulsing Resistor Watts Dissipated (kW)
Tap Voltage Ground Ratio kVA/Ph Ground for Ground Resistor Secondary Primary
Watts Watts Total Average
Current Current Current Value Current Total
Ground Pulsing Watts Watts
23 Total (Ohms) (Ohms) Current
2400 V 1
1 Delta 2400 3.0 2400/120 10 20.00 10.40 7.80 26.70 4.0 4.16 5.55 9.77 6.94
24 2 Delta 2400 4.0 2400/120 10 26.70 7.80 7.80 26.70 4.0 5.55 5.55 11.10 8.33
3 Delta 2400 5.0 2400/120 10 33.30 6.24 7.80 26.70 4.0 6.93 5.55 12.48 9.71
4 Delta 2400 6.0 2400/120 10 40.00 5.20 7.80 26.70 4.0 8.32 5.55 13.87 11.10
25 1
2
Wye
Wye
2400
2400
3.0
4.0
1400/140
1400/140
15
15
30.00
40.00
4.62
3.46
3.46
3.46
40.00
40.00
4.0
4.0
4.16
5.54
5.54
5.54
9.70
11.08
6.94
8.32
3 Wye 2400 5.0 1400/140 15 50.00 2.77 3.46 40.00 4.0 6.93 5.54 12.47 9.71
4 Wye 2400 6.0 1400/140 15 60.00 2.31 3.46 40.00 4.0 8.31 5.54 13.85 11.09
26 3300 V 1
1 Delta 3300 3.0 3600/120 10 30.00 6.35 4.76 40.00 4.0 5.72 7.62 13.34 9.53
27 2
3
Delta
Delta
3300
3300
4.0
5.0
3600/120
3600/120
10
10
40.00
50.00
4.76
3.81
4.76
4.76
40.00
40.00
4.0
4.0
7.62
9.53
7.62
7.62
15.24
17.15
11.43
13.44
4 Delta 3300 6.0 3600/120 10 60.00 3.18 4.76 40.00 4.0 11.43 7.62 19.05 15.24
1 Wye 3300 3.0 1950/195 25 30.00 6.35 4.76 40.00 4.0 5.72 7.62 13.34 9.53
28 2 Wye 3300 4.0 1950/195 25 40.00 4.76 4.76 40.00 4.0 7.62 7.62 15.24 11.43
3 Wye 3300 5.0 1950/195 25 50.00 3.81 4.76 40.00 4.0 9.53 7.62 17.15 13.44
4 Wye 3300 6.0 1950/195 25 60.00 3.18 4.76 40.00 4.0 11.43 7.62 19.05 15.24
29 4160 V 1
1 Delta 4160 3.0 4160/120 15 34.67 6.00 4.50 46.22 4.0 7.21 9.61 16.82 12.02
2 Delta 4160 4.0 4160/120 15 46.22 4.50 4.50 46.22 4.0 9.61 9.61 19.22 14.42
30 3 Delta 4160 5.0 4160/120 15 57.77 3.60 4.50 46.22 4.0 12.01 9.61 21.62 16.82
4 Delta 4160 6.0 4160/120 15 69.33 3.00 4.50 46.22 4.0 14.42 9.61 24.03 19.23
1 Wye 4160 3.0 2400/240 25 30.00 8.00 6.00 40.00 4.0 7.20 9.60 16.80 12.00
31 2 Wye 4160 4.0 2400/240 25 40.00 6.00 6.00 40.00 4.0 9.60 9.60 19.22 14.40
3 Wye 4160 5.0 2400/240 25 50.00 4.80 6.00 40.00 4.0 12.00 9.60 21.60 16.80
4 Wye 4160 6.0 2400/240 25 60.00 4.00 6.00 40.00 4.0 14.40 9.60 24.00 19.20
32 1 Resistances and currents listed are an engineering guide only. Final results may differ somewhat from those listed because of resistor limitations.

Product Selection
33 Eatons C-HRG High Resistance Grounding Assembly can be completely described by an 8-digit
catalog number: MVRG-_ _ _ _ _ _ _ _
34 Table 36.1-2. High Resistance Pulsing Grounding Systems Catalog Numbering System

35 MVRG F W W C L L T S

36 Enclosure Type 2 Wiremarkers


Free-standing enclosure for mounting grounding Marks all internal wiring
transformer and resistors internally. for ease of maintenance.
Fault Sensing
37 F = Free-standing NEMA 1 S = Standard wrap-on
R = Free-standing NEMA 3R outdoor C = Overcurrent relay (51N) T = Tube/heat shrink type
V = Overcurrent relay (51N)
and voltage relay (59)
38 Service Voltage D = Overcurrent relay (51N) Indicating Lamps
and indicating voltmeter Standard lights are industrial,
W = 4160 V, 60 Hz
X = 2400 V, 60 Hz oil-tight, transformer type.
39 Y = 3300 V, 60 Hz Audible Alarm Optional are the same
type lights except with
Alarm contacts are standard on a push-to-test feature.
System Neutral Point all assemblies.
40 T = Transformer type
Choose wye when the neutral point of the power source N = No audible alarm incandescent lamps
is accessible for direct connection to grounding trans- L = Alarm horn with re-alarm timer X = Push-to-test
former. Choose delta when there is no neutral
41 or when neutral is not accessible.
transformer type
Loss of Control Power Alarm
W = Wye
D = D (wye broken delta grounding transformer) A relay is connected across the
42 customers 120 Vac supply.
N = No relay
L = Alarm relay with 1NO and 1NC
43
2 MV HRG is available for outdoor applicationcontact Eaton.
Example: MVRG-FWWCLLTS defines a free-standing NEMA 1 enclosure, 4200 V / 60 Hz, wye-connected system, current-sensing con-
trol scheme, alarm horn with re-alarm timer, alarm relay with 1NO and 1NC, transformer type incandescent lights, wrap-on wiremark-

For more information, visit: www.eaton.com/consultants CA08104001E


Resistance Grounding Systems 36.2-1
October 2015 High Resistance Grounding SystemLow Voltage
Sheet 36 009
General Description

Low Voltage High Resistance 22


Grounding
General Description 23
Where continuity of service is a high
priority, high-resistance grounding
can add the safety of a grounded 24
system while minimizing the risk of
service interruptions due to grounds.
The concept is a simple one: provide 25
a path for ground current via a
resistance that limits the current
magnitude, and monitor to determine 26
when an abnormal condition exists.
This provides for maximum continuity
of service, because no tripping occurs 27
for the resistance limited ground fault.
The ground current path is provided 28
at the point where the service begins,
by placing resistance in the connection
from system neutral to ground. Control 29
equipment continuously measures
ground current; a relay detects when
the current exceeds a predetermined 30
level. An alarm alerts building person-
nel that a ground exists. The system C-HRG Free-Standing NEMA 1 Unit C-HRG Wall-Mounted Unit
(Separately Mounted Resistors Not Shown)
has built-in fault tracing means to assist
in finding the source of the ground.
31
An integral transformer provides
control power from the primary source. Source
32
Standard Features
Current sensing ground fault detection 33
(15 A pickup/0.520 second delay)
HV
Ground current transformer
(10/10 ratio) 34
Control circuit disconnect switch
(fused)
Lockable door handle
C-HRG
High Resistance
600 V (Ma x.)
35
Grounding
Ground current ammeter System Main Breaker
(010 A, 1% accuracy) 36
Indicating lights:
Red (ground fault)
Green (normal)
37
White (pulse) DS-VSR
Feeder
Motor Feeder Feeder
Adjustable pulsing timer Starter Breaker Breaker Breaker 38
(010 seconds)
Tapped resistors (15 A)
Three-position selector switch Conduit Bus Duct Cable Tray Conduit
39
(normal, pulse, test)

Control switch for manual or
automatic reset 200 Hp MCC
Distribution
Switchboard Transformer
40
Ground fault contacts (1NO/1NC)
Shorting terminal block for ground
M M M
41
current transformer 3 Wor 4 W
Panel-
UL label Motor Loads Misc. 3 W Board
Rated for use up to 200 kA fault
Loads
42
current system
Figure 36.2-1. Typical Distribution System
Front accessible
Nylon flag type wiremarkers
1 Phase-to-neutral loads require a delta-wye distribution transformer. The neutral on the secondary 43
side of this transformer must be solidly grounded.
Three zig-zag or wye-broken
delta grounding transformers for
systems without a neutral point

CA08104001E For more information, visit: www.eaton.com/consultants


36.2-2 Resistance Grounding Systems
High Resistance Grounding SystemLow Voltage October 2015
Sheet 36 010
General Description

Application Issues Indication and Alarm Circuits Pulser Circuit


22 When a fault is detected, an adjustable The pulser circuit offers a convenient
600/347 V (Maximum) Wye Systems time delay is provided to override tran- means to locate the faulted feeder and
To add high resistance grounding to sients. When the time delay has been trace the fault to its origin. The pulser
23 a wye-connected system, resistors exceeded, the green normal light will is available any time a fault has been
are placed in series with the neutral- turn off, the red ground fault light will detected. The pulse intervals are con-
to-ground connection of the power turn on, and the ground alarm contacts trolled by an adjustable recycle timer.
24 source. The resistors are chosen to will transfer. If equipped with the The pulse light flashes on and off,
limit the current to a maximum optional alarm horn, it will sound. corresponding to the on-off cycles
value of 5 A. of the pulser contactor. The pulser
25 When the fault is cleared, the current/ contactor switches a bank of resistors
600 V (Maximum) Delta Systems voltage relay will reset. If the reset on and off, thus allowing a momentary
To add high-resistance grounding control is set on auto, the lights will increase in the ground current
26 to an ungrounded delta-connected return to normal on, ground fault (approximately a 5 A current pulse
system, a neutral point must be created. off, and the ground alarm contacts will above the ground current).
Three single-phase transformers can re-transfer. If the reset control is set on
27 be interconnected in a zig-zag manual, the lights and relay will Locating a Ground Fault
or wye-broken delta configuration remain latched until the operator turns The current pulses can be noted with a
to provide such a neutral point. The the reset control to reset. The lights clamp-on ammeter when the ammeter
28 transformers and grounding resistors and ground alarm contacts will then is placed around the cables or conduit
are chosen to limit the ground current return to normal. The system can be feeding the fault. The operator tests
to a maximum value of 5 A. reset only if the fault has been cleared. each conduit or set of cables until the
29 pulsing current is noted. By moving
Ground Current Detection During a fault, the optional alarm horn
can be silenced at any time by using the ammeter along the conduit, or
Any time a system is energized, checking the conduit periodically along
30 a small ground current called the
the alarm silence pushbutton. It will
its length, the fault can be traced to its
not re-sound until either the system
capacitive charging current will origin. The fault may be located at the
is reset, or the re-alarm timer expires.
be observed. For low voltage (600 V point where the pulsing current drops
31 and below) systems, this naturally-
The re-alarm timer is activated by the
off or stops.
alarm silence control. If the horn
occurring current is typically 1 A
has been silenced but the fault has If little or no change in the pulsing
or less.
32 not been cleared, the timer will run. current is noted along the entire length
When one phase becomes grounded, It has a range of 248 hours. When the of a conduit, then the fault may be
additional current above the charging timer times out, the horn will in the connected load. If the load is a
33 level will flow. As all ground current re-sound, alerting maintenance person- panelboard, distribution switchboard
must flow through the grounding nel that the fault has not been cleared. or motor control center, repeat the
resistor/grounding transformer assem- process of checking all outgoing cable
34 Test Circuit
bly, an ammeter in this circuit will read groups and conduits to find the faulted
the total amount of ground current. A test circuit Is provided to allow feeder. If the fault is not found in an
By placing a current-sensing relay in the user to quickly determine that the outgoing feeder, the fault may be
35 series with the ammeter, the current system is working properly. The test internal to that equipment.
relay can be adjusted to pick up at circuit will operate only under normal
a level in excess of the capacitive conditionsit will not allow testing if Application Notes
36 charging current, thus indicating the system is sensing a fault. A sepa-
It may not be possible to precisely
the abnormal condition. rate grounding resistor is provided,
connected to a relay operated by the locate faults within a conduit. The
37 Alternatively, an optional voltmeter- test position of the mode selector ground current may divide into many
relay can be connected across the switch. The relays contact grounds components, depending on the num-
grounding resistors. The voltage phase B through the test resistor, ber of cables per phase, number of
38 across the resistors is proportional causing ground current to flow. The conduits per feeder, and the number
and resistance of each ground point
to the amount of ground current. The system then reacts as it would under
voltmeter-relays pickup adjustment actual system ground conditions along the conduits. The resulting
39 is set above the capacitive charging lights transfer, alarm contacts transfer currents may be too small to allow
current, to the desired detection level. and the (optional) horn sounds. detection or may take a path that the
ammeter cannot trace. An important
In both current and voltage detection
40 methods, the ground current ammeter
note to keep in mind is that while the
pulser can greatly aid in locating a
provides a direct reading of the total, fault, there may be certain conditions
actual ground current present in the
41 system at that time. It will be helpful
under which the pulses cannot be
readily traced, and other test proce-
to periodically note the ammeters dures (meg-ohm, high-potential, etc.)
reading; a trend toward higher values
42 may indicate the need for equipment
may be needed.
maintenance and hence reduce the Application Note: Per 1993 NEC 250.5b,
occurrence of unplanned shutdowns. exception No. 5, line-to-neutral loads may
43 not be connected to a system where the
system is resistance-grounded.

For more information, visit: www.eaton.com/consultants CA08104001E


Resistance Grounding Systems 36.2-3
October 2015 High Resistance Grounding SystemLow Voltage
Sheet 36 011
General Description

Sequence of Operations manual position, turn it to reset to Construction Features


reset the fault sensing circuit. The red
1. Tapped resistors supply ground
22
Normal ground fault light will turn off, and
the green normal light will turn on. current between 1 and 5 A in 1 A
Green normal light on increments.
Red ground fault light off Test mode is not available if the system 23
is detecting a ground. The sensing 2. Pulse current is an additional
White pulse light off
circuit will disable the test circuit. 5 A. (Pulse currents of a lower
System control switch in 24
normal position magnitude may be difficult to
Ground Fault
detect.)
Reset control switch in either When the sensing circuit detects a
auto or manual fault, the green normal light will turn 3. Pulse timer is adjustable from 3 25
off and the red ground fault light will to 60 pulses per minute.
Test
turn on. The ground current ammeter
4. Time delay for current sensing
Turn and hold the system control will indicate the total ground current.
relay is 0.5 to 20 seconds with a
26
switch in the test position. Phase B To use the pulser, turn the system
will be grounded via the test resistor. 1 to 5 A pickup. (Time delay for
control switch to pulse. The pulser
The ground-current will activate the voltage sensing relay is 1 to 27
contactor will cycle on and off as con-
sensing circuit, causing the green 60 seconds.)
trolled by the recycle timer relay. Use
normal light to turn off and the red the clamp-on ammeter to locate the 5. Fused disconnects are supplied for
ground fault light to turn on. The faulted feeder. Open the feeder and control and ground transformers. 28
pulser will be activated as well. The clear the fault. If the reset control
white pulse light will turn on and switch is in the manual position, 6. All door-mounted equipment is
off as the pulser contactor closes and turn it to reset to reset the sensing guarded against accidental contact. 29
opens. The ground current ammeter circuit. (If reset control is in auto, it 7. All exterior nameplates are fas-
will display the total ground current, will reset itself.) When ready to restore tened with stainless steel screws.
including the incremental pulse service to the load, close the feeder. 30
current. When ready, return the system Return the system control to normal. 8. Nameplates are 2-ply with
control switch to normal. The pulser 3/16-inch lettering. The nameplate
will stop. If the reset control is in the size is 1-inch x 2-1/2 inches white 31
background with black lettering
is standard.
Continuously Rated Ground Fault System 9. Top and bottom cable entry areas 32
Operating Instructions
4 6 To Trace Ground Fault
are standard.
33
A. Turn pulser selector switch to pulse position.

2 8
Ammeter will indicate current pulses at a
rate matched by white pulse lamp. 10. Phase and neutral terminals
B. Test each feeder conduit with clamp-on
ammeter to locate conduit that causes the accept #12 AWG to #8 AWG.
clamp-on ammeter to pulse. Fault is in that
conduit or in connected load. See instruction
manual for information on fault locating.
11. Ground terminal accepts wire sizes
0 Ac
Amperes
10 C. Once fault has been located:
1. Open feeder
2. If reset control is in manual, reset system
3. Clear fault
from #8 AWG to 500 kcmil. Ground 34
4. Close feeder
5. Return system control switch to normal bus is 1/4-inch x 2 inches copper.
To Test Ground Fault System

Pulse
Group Current
Note: Test circuit will not operate if system is presently
detecting a ground fault. 12. The paint is applied using an 35
Ammeter A. Turn and hold system control selector switch in test
position. After time delay expires, lights will transfer
to indicate a fault, and pulser will begin operating.
electro-deposition coating system.
W B. Return system control switch to normal. Reset Metal surfaces are prepared by
36
system. Turn reset control to auto or manual.
spray and dip cleaning, and
System Control
Normal
Reset Control
Manual
Ground Normal
phosphatizing. The standard
Pulse Test Auto Reset Fault color is ANSI 61, light gray.
R G 13. Line side fuses are rated for use up 37
to 200 kA fault current systems. All
other fuses are rated to protect
Ground Voltage
Meter Relay
each circuit as required. 38
Device 59N

Voltage
14. The resistors are wire wound on
Meter Relay a steel tube, insulated by Micarta. 39
S V Resistors are mounted on a steel
Alarm
Horn
rack with ceramic insulators.
40
Meter Relay Setpoint Adjustment

1.
Instruction
Press S & up-arrow keys
Display
PAS 15. No. 8 AWG wire is used for internal
2. Press S key SP1, then setpoint
3. Adjust setpoint 1 using setpoint connections from the neutral point
up/down arrow keys
to ground. Control connections
4.
5.

6.
Press S key
Adjust setpoint 2 using
up/down arrow keys
Press S key
SP2, then setpoint
setpoint

END,RUN,
are a minimum of #14 gauge. All 41
meter reading
See meter relay manual for complete Ground Alarm control wires insulation is type SIS.
programming instructions.

High-Resistance Grounding System Ratings


16. UL listed. 42
Current Ratings: 5A Ground Current, Max.
Rated Time:
5A Pulsing Current, Max.
Continuous Duty at Rated Current
Alarm 17. A list of recommended spare parts
Silence
can be provided after the final
The system neutral conductor shall not be
connected to ground at the switchboard or at the
source (utility or generator) except through the
grounding impedance.
PB engineering is complete. 43
18. Steel pocket on the inside of the
door is provided to hold drawings
Figure 36.2-2. Front Door Layout and manuals.

CA08104001E For more information, visit: www.eaton.com/consultants


36.2-4 Resistance Grounding Systems
High Resistance Grounding SystemLow Voltage October 2015
Sheet 36 012
Product Selection

Catalog Numbering System


22 Table 36.2-1. Type C-HRG (Low Voltage) Catalog Numbering System

23 F 4 W N C R N S F 4 6
24 Enclosure Type System Frequency
F = Free-standing, Type 1 Distribution Wire Harness 5 = 50 Hz
System Voltage Length for N
25 S = Free-standing, Type 1
with screened vents 6 = 600 V
(No Enclosure)
6 = 60 Hz

R = Free-standing, Type 3R 4 = 480 V 4 = 4-foot harness


W = Wall-mounted, Type 1 3 = 380 V 6 = 6-foot harness
26 N = No enclosure 2 = 208240 V 8 = 8-foot harness
(panel-mounted) 0 = 10-foot harness
V = Wall-mounted, Type 1 2 = 12-foot harness
27 with 3R resistor enclosure N = Free-standing,
no harness required
System Neutral Point
28 W = Wye (and accessible at system) Wire Marker
Z = Delta (zig-zag grounding transformers) P = Machine printed
D = Delta (wye-broken delta grounding transformers) F = Sleeve type
29 H = Heat shrink, sleeve type
Distribution System Fault Current
6 = 25 kA at 600 V, 65 kA at 480 and 380 V, 200 kA at 240 V Indicating Lights
30 1 = 150 kA at 480 and 380 V, 200 kA at 240 V S = Standard incandescent
2 = 200 kA at 600 V, 480 V or 380/280 V L = Standard LED
N = Not applicable (when using W above) P = Push-to-test incandescent
31 D = Push-to-test LED
T = Transformer-type incandescent
Ground Fault Sensing
X = Push-to-test transformer-type
C = Current-sensing relay, with low pass filter 1
32 D = Voltage sensing relay, double set point
Loss of Control Power Relay (Alarm)
H = Voltage sensing relay (D) with low pass filter 1
N = No relay
33 L = Alarm relay with 1NO/1NC contact

Audible Alarm
34 N = No audible alarm
R = Alarm horn with re-alarm timer

35 1 Low pass filter attenuates high frequency ground current signals, as typically produced by variable speed drives, allowing the ground relay to see only
power frequency ground current.

36

37

38

39

40

41

42

43

For more information, visit: www.eaton.com/consultants CA08104001E


Resistance Grounding Systems 36.2-5
October 2015 High Resistance Grounding SystemLow Voltage
Sheet 36 013
Technical Data

Technical Data
22
HV 600/347 V (Max) Wye, Ungrounded HV 600 V (Max) Delta, Ungrounded
23
To To
Distribution Distribution
Equipment Equipment
24
N A B C G R W A B C G R W

CLF
CLF
Control
Zig-Zag
Grounding
CLF
CLF
Control
25
Circuit Transformers Circuit
CLF CLF

AM 51N AM
26

Pulser Grounding Test


59N Pulser
Grounding Test
27
Resistor Resistor Resistor Resistor Resistor Resistor

28
G G

29
Figure 36.2-3. Four-Wire SourceFault Detection via Current Relay Figure 36.2-6. Three-Wire SourceFault Detection via Voltmeter Relay

HV 600/347 V (Max) Wye, Ungrounded HV 600 V (Max) Delta, Ungrounded


30
To
Distribution
Equipment
To
Distribution
Equipment
31
N A B C G R W A B C G R W 32
CLF CLF
Control Control
CLF CLF
CLF
Circuit
CLF
Circuit
33
AM
Wye -
Broken Delta
Grounding
Transformers
Pulser
Resistor
Grounding
Resistor 34
59N Pulser Grounding Test Test
Resistor Resistor Resistor Resistor
AM 51N
35
G G
36
Figure 36.2-4. Four-Wire SourceFault Detection via Voltmeter Relay Figure 36.2-7. Three-Wire SourceFault Detection via Current Relay
37
HV 600 V (Max) Delta, Ungrounded HV 600 V (Max) Delta, Ungrounded
38
To To
Distribution Distribution
Equipment Equipment

39
A B C W A B C G R W
G R

Zig-Zag
Grounding
CLF
CLF
Control
CLF
CLF
Control 40
Circuit Circuit
Transformers CLF
CLF

AM 51N Wye -
Broken Delta
41
Pulser Grounding 59N
Grounding Resistor Resistor
Transformers

Pulser
Resistor
Grounding
Resistor
Test Test
Resistor
42
Resistor AM

G G
43

Figure 36.2-5. Three-Wire SourceFault Detection via Current Relay Figure 36.2-8. Three-Wire SourceFault Detection via Voltmeter Relay

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36.2-6 Resistance Grounding Systems
High Resistance Grounding SystemLow Voltage October 2015
Sheet 36 014
LayoutDimensions

22 2.00 0.56 (14.2) Dia. (4) 2.36 0.63 (16.0) Dia. (6)
(50.8) (59.9)
5.00 x 5.00 (127.0 x 127.0)
Conduit Entry Area 5.00 x 5.00 (127.0 x 127.0)
23 0.75
(19.1)
(Top and Bottom)
3.41
(86.6)
Conduit Entry Area
(Top and Bottom)
24.00 3.00 37.00
(609.6) 3.47 (76.2) (939.8) 5.00
(88.1) 2.36
24 (59.9)
(127.0)

16.00 5.00
3.13 Front 5.00
25 (79.5) (127.0)
(406.4) (127.0)
Plan View
Front 1.44
0.94
Plan View (36.6)
26 4.00 (101.6) Vent Neutral and (23.9)
Phase Terminals
#12 to #8 AWG Neutral and Phase Terminals
#12 to #8 AWG
27 Ground
Current
Ammeter Instruction
Nameplate Ground
Current
Ammeter

28 Instruction
Nameplate

29
92.00 93.00
30 (2336.8) (2362.2)

Voltmeter Alarm
Relay
31 Horn
Voltmeter
Relay Alarm
Horn

32
Resistors Resistors
Ground Terminals Ground Terminals
33 #8 to 500 kcmil #8 to 500 kcmil
Grnd Bus
Grnd Bus

34 21.00
(533.4)
26.00
(660.4)

Front View Approx. 650 Lb (295 kg) Front View Approx. 950 Lb (431 kg)
35
Figure 36.2-9. NEMA 1 Free Standing Figure 36.2-10. NEMA 3R Outdoor
36

37 12.00
(304.8)
2.00 4.00 (101.6)
5.00 x 5.00 (127.0 x 127.0)
(50.8)
Conduit Entry Area
Top View
38 1.75
0.375 (9.5) Dia. (4)
(44.5)
Ground
Current
Ammeter Instruction
1.13
0.438 (11.1) Dia. (4)
39 Nameplate (28.7)
0.50 (12.7)
13.00
(330.2) 1.13 (28.7) KOs
(3)
40 50.00 52.00
Neutral and 12.50
(317.5)
13.50
(342.9)
Phase Terminals
(1270.0) (1320.8) #12 to #8 AWG
Ground Terminals
41 #8 to 500 kcmil
17.13
(435.1)
16.38
(416.1)

Voltmeter Alarm
Front View Side View
42 Relay Horn

16.00 Typical Resistor Assembly


43 (406.4) 17.00 (431.8) (Dimensions May Vary Shown
for General Reference Only)
Front View
Control Assembly Approx. 300 Lb (136 kg) Approx. 75 Lb (34 kg)

Figure 36.2-11. NEMA 1 Wall Mounted Dimensions for estimating purposes only.

For more information, visit: www.eaton.com/consultants CA08104001E

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