PREFACE This SERVICE MANUAL has been prepared as a “SERV- ICE GUIDANCE” for the mechanic responsible for the upkeep of the HONDA CB250, CB360, CL360 and (©)2507/C3360T. It bs compiled into seven sections and summarizes the procedures for disassembling, inspecting, and reassembling the components of the machine. Striot adherence to the instructions given herein will result ‘in better, safer service work. HONDA MOTOR CO., LTD. Service Publications Office ‘ALL INFORMATION, ILLUSTRATIONS, DIREC- TIONS AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF APPROVAL FOR PRINTING. HONDA MOTOR CO., LTD. RESERVES THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE AND WITHOUT INCURRING ANY OBLIGATION | WHATEVER. | NO PART OF THIS PUBLICATION MAY BE REPRO- DUCED WITHOUT WRITTEN PERMISSION. CONTENTS I. GENERAL SERVICE PRECAUTIONS «......-. 1 CONSTRUCTION Cam shaft and valve mechanism 2 Cat tals ceasoont iin, 3. Lubricating system... 4, Power transmitting system 5. Carburetor «. 6. Frame 7, Blectrical system IIL INSPECTION AND ADJUSTMENT 1. Tappets «= ee 2, Breaker point gap and ignition timing’ =... 18 3. Carburetor 20 4, Throttle cable... 2... « 21 5. Gite... epee % 6 Cam chain : 7. Engine oll <2. ce 2B 8 Oil filter sereen snd rotor 4 9. Front brake : 10, Rear brake IL. Drive chain 12, Front fork P 13, Rear shock absorber 14. Air cleaner 3 15. Compression pressure - 30 IV. ENGINE 1. Oneframe servicing... Ree Se) 2. Engine removal and installation 31 3. Cylinder head, camshatt, cylinder and pistons - 37 4. A.C. generator and starting motor 245 5. Right erankease cover and clutch 47 6. Oil pump and oll filter rotor =. 525+ 50 7. Kick starter and lower crankcase 253 8. Gearshift mechanism 37 9 Crankshaft and upper crankease 61 10. Carburetor 268 V. FRAME 1, Front wheel and front brake 6 2! Front disc brake .. sc) 3. Rear wheel and rear brake 8 4. Steering handlebar 5 31 5. Front suspension . 85 6. Steering stem : 87 7. Rear shock absorbers and rear fork 90 8, Frame body and other related parts 93 YL ELECTRICAL SYSTEM 1. Charging system 97 2. Ignition system 100 3 Starting system 103 4. Other electrical paris 2.221 105 VIL.SERVICE DATA 1. Special tools os 2. Maintenance schedule =110 3. Tightening torque standard. 222202000. 2- LL 4. Mcintenance standard 12 5. Trouble shooting -. ‘ 114 6. Specifications Ls 7. Wiring diagram 120 VILL, CB360T, CL360K1 SUPPLEMENT nT 1X. CR360T, CL360K] SUPPLEMENT 13 (LATE MODEL) X. €U2S0T/CI360T SUPPLEMENT B é