Manual Book WT Fm260 20kl

OPERATION AND MAINTENANCE MANUAL BOOK
WATER TRUCK HINO FM 260

CAP. 20.000 LITER
Manufactured by:
PT. PRIMA USAHA DAYATAMA (PUD)
Metland Menteng
Jl. Menteng Utama
Komplek Niaga Metland Blok i-1 No. 29
Jakarta 13960
Telp. +62 21-22860136
E. sales@primausahadayatama.con
http://www.primausahadayatama.com
WATER TRUCK
Operation & Maintenance Manual Book
WATER TRUCK
HINO FM260 CAP. 20.000 Liter
Manual Book ini memuat Instruksi dalam pengoperasian secara benar dan perawatan dari Water Truck
unt HINO FM 260 cap. 20.000 Liter, yang mana unit ini memiliki fungsi sebagai berikut :
 Untuk support penyiraman jalan (pressurized spray system & gravity system)
 Untuk support pencucian unit (washing system)
 Untuk Pemadam kebakaran (fire fighting system)
PUD-PROJECT DIV.WT001 -2-

WATER TRUCK
DAFTAR ISI
Bab 1 : DESKRIPSI UNIT

Bab 2 : KOMPONEN UTAMA
Bab 3 : PANDUAN INSTRUKSI PENGOPERASIAN
Bab 4 : SPESIFIKASI TEKNIK
Bab 5 : DAFTAR KOMPONEN
Bab 6 : PERIODIC MAINTENANCE & LEMBAR INSPEKSI
IMPORTANT!
Water Truck HINO FM 260 Cap. 20.000 Liter
Necessary care and respect should always be taken when operating special equipment.
Read the Operating Instruction before operate this unit.

WATER TRUCK
BAB 1
DESKRIPSI UNIT
WATER TRUCK HINO FM 260 merupakan Supporting Equipment yang di desain khusus untuk
melayani kebutuhan support penyiraman jalan hauling batubara di lokasi Mining (On site),
Washing/Pencucian unit dan support pemadam kebakaran. Unit ini dilengkapi dengan tangki air
berkapasitas 20.000 Liter dan modul yang dimensinya disesuaikan dengan Unit Hino FM260. Terdiri dari
Hydraulic Displacement System dan Water Displacement System.
Aplikasi Unit
Unit Water Truck Hino FM260 Cap. 20.000 Liter , memiliki fungsi yang bisa diaplikasikan dalam
berbagai area, antara lain :
 Mining (Pertambangan)
 Power Plants
 Construction (konstruksi)
 Forestry (Perkebunan)
Keunggulan / manfaat penggunaan unit

 Unit ini memiliki kapasitas tangki yang cukup besar yaitu lebih dari 20.000 Liter
 System operasi water truck dari dalam cabin sangat mudah dikontrol dan dioperasikan
 System support penyiraman dengan pressure sehingga proses penyiraman lebih baik
 System support penyiraman manual/gravitasi
 System water canon/manual monitor MM40 support washing dan fire fighting

WATER TRUCK
PRODUCT FEATURES
2” Safety Valve
Water Canon
Oil Cooler
24 VDC
Maktech
Sprayer 3”
Vickers
Hyd. Motor 26M
4’ Pipe Manual
Sprayer
4” Y-Strainer Southern Cross Centrifugal Pump

100x65-250

WATER TRUCK
BAB 2
KOMPONEN UTAMA
1. HINO FM 260 JD (RANGER 500 SERIES 6X4)

WATER TRUCK

WATER TRUCK
2. Water Pump Southern Cross 100x65-250 Pump Sealed for Life Bearings
Australian made to ISO 2858 International Standard, Superior hydraulic design and high technology
manufacturing methods produce significantly higher efficiencies for less power consumption and
minimum maintenance. Features which guarantee Southern Cross “ISO Sovereign” Pump users
continuing saving in all applications.

WATER TRUCK
Applications :
 Design for efficient and reliable general purpose water transfer in industry, building services and
irrigation
Features :
 Superior hydraulic design and manufacturing methods produce significantly higher efficiencies
for lower running costs and reduced maintenance
 Australian designed and manufactured
 32 to 220mm discharge
 Up to 250 liters per second discharge
 Heads to 160 meters

WATER TRUCK
PUD-PROJECT DIV.WT001 - 10 -
WATER TRUCK
WATER TRUCK
WATER TRUCK
3. SPRAYER HEAD MMV/B MAXI VALVE , MAKTECH 3”
WATER TRUCK
M-SH-80 - Maxi Valve Feature:

 Weighs 9 kilograms (20lbs)
 Compact design and shape for fast and easy
 installation - see dimensions
 Manufactured from marine grade alloy
 Low maintenance polymer inserts control the water valve operation
 Fits to any existing piping configuration from 80mm (3") nominal bore
 Eliminates the need for additional water control valves (ball, butterfly, knife)
 Supplies a flat, dense and variable spray pattern
 Provides an even fan spray throughout the entire spray pattern
 Manually adjustable spray pattern via a fitted adjustable ring
 Can control output water flow from 0 - 1350 l/min (approx)
 Up to 12 metre distance spray throw
 Up to 11 metre spray width
 360° adjustable swivel rotation can be fitted
 3" BSP F threaded baseplate to accept any preferred quick release mounting
 0 - 90° manually controlled fan width spray setting
 S/steel spring and fasteners
 Water pressure opens the valve
 Air pressure controls closing of the valve
 Spring pressure keeps valve closed when air pressure not present and pump not operating
 Can use electric or pneumatic cabin switching to control valve operation
 Valves are fully pressure tested prior to packaging
 Serial numbered and engraved with uniqueidentification for traceability
 Full warranty on parts ,Spare parts readily available , Fully serviceable
WATER TRUCK
WATER TRUCK
4. HYDRAULIC PUMP, VICKERS 35VQ
WATER TRUCK
WATER TRUCK
WATER TRUCK
WATER TRUCK
WATER TRUCK
5. HYDRAULIC VANE MOTOR, MODEL VICKERS 26M-65A-1C-20
WATER TRUCK
WATER TRUCK
WATER TRUCK
WATER TRUCK
WATER TRUCK
WATER TRUCK
6. JOINT COUPLING , FENNER F60
WATER TRUCK
7. OIL COOLER MODEL AH1470-A2
WATER TRUCK
8. HYDRAULIC DIRECTIONAL VALVE 1” NUCLEO DP 120 1/1
WATER TRUCK
9. SUCTION FILTER 1.5”
WATER TRUCK
10. RETURN FILTER PN. HF6710
Indicator penggantian catridge filter (jika jarum menunjukkan area kuning atau merah)
WATER TRUCK
11. AIR FILTER REGULATOR, SMC MODEL
WATER TRUCK
12. SAFETY VALVE
WATER TRUCK
BAB 3
PANDUAN INSTRUKSI PENGOPERASIAN
Bacalah dengan Seksama sebelum mengoperasikan Unit WT

Baca dan Pahami baik-baik diagram berikut
20
19 18
19
21
17
17
16
22
(-) 30 30
(-)
17
10 9
22 15
13
11
33 33 14
12 13
26
25
34
12
12 23
8
24
5
(+) 31
(-) 4
3
PTO 2
1
Transmisi
32
31 7 6
Keterangan :
Hydraulic Oil Line
Water Line
Pneumatic Line
Electrical Line
WATER TRUCK
Part List:
1. Hydraulic Oil Tank 200 L 18. Ball Valve 2”
2. Suction Filter 1.5” 19. Nozzle Gun 0.5”
3. Oil Level / Sight Glass 20. Water Canon 1.5”
4. Oil Filler & Breather 21. Water Sprayer 3”
5. Return Filter 1.25” 22. River Suction Port 2”
6. Hydraulic Vane Pump 23. Manual Sprayer 4”
8. Hydraulic Control Valve 1” 24. High Pressure Piston Pump
9. Hydraulic Vane Motor 25. Hose Reel 3/8” x 15m
10. Motor Coupling 26. Nozzle Gun for 250 Bar
11. Water Tank 16 KL 30. Solenoid Valve 5/2
12. Butterfly Valve 4” 31. Mechanical Valve 3/2
13. Flexible Joint 4” 32. Solenoid Valve 2/2
14. Y-Strainer 4” 33. Toggle Switch NO
15. Centrifugal Pump 34. Push Button Switch NC
16. Safety Valve 2” 35. Level Switch ½” NPT
17. Butterfly Valve 3”
WATER TRUCK
1. Langkah Pra Operasi
Untuk alasan keselamatan dan keamanan beberapa koneksi dilepas , silahkan ikuti petunjuk
berikut ini sebelum unit dioperasikan
No Deskripsi Gambar
1. Pastikan Tangki Air (11) terisi penuh
2. Pastikan Tangki Oli Hidraulik (1)

terisi penuh
3. Buka Valve Supply Udara untuk

Modul
WATER TRUCK
4. Set Air Regulator,
Maksimum di 7 Bar
5. Buka Valve Supply Oli Hidrolik pada

Tangki
6. Buka Valve Supply Air untuk Pompa

Southern Cross
7. Tutup Valve Return Line air ke

tangki
WATER TRUCK
8. Buka Butterfly Valve untuk sprayer
9. Pastikan oil cooler ON pada saat

engine di hidupkan
Mohon perhatian !!
Ketidakpatuhan terhadap langkah-langkah diatas akan dapat mengakibatkan system bekerja secara tidak
normal. Dan fatalnya dapat merusak componen yang lainnya.
WATER TRUCK
2. Instruksi Pengoperasian Unit
LANGKAH PENYEMPROTAN JALAN HAULING ( Manual )
1. Buka Valve untuk penyemprotan

secara manual, tutup kembali jika
selesai
Sebagai catatan bahwa untuk menggunakan Manual Sprayer, tidak harus menghidupkan PTO,
air akan bergerak secara gravitasi ke bawah untuk melakukan penyemprotan melalui lubang
sprayer.
LANGKAH PENYEMPROTAN JALAN HAULING ( dengan Head Sprayer )
Karena unit ini menggunakan PTO Engine, setiap anda melakukan starter engine maka PTO otomatis
ikut menggerakan sistem Hidraulik modul.
1. - Hidupkan unit HINO FM260

- Aktifkan PTO dengan posisi
berhenti, transmisi posisi Netral,
Injak Coupling dan Tekan Switch
PTO
- Pastikan PTO aktif dan propeller
drive memutarkan hydraulic pump
2 Buka Valve 3” Pipa Sprayer

(Pastikan Valve 3” untuk water canon
dan hose reel 1” dalam kondisi
tertutup)
Tutup kembali jika selesai digunakan
WATER TRUCK
3. Hidupkan Pompa Air MAXI dengan
memutar Switch ON/OFF “Pompa ”
ke kanan
4. Hidupkan Sprayer dengan Meng-ON-

kan 2 buah toggle switch. Jika
diinginkan hanya 1 buah sprayer yang
dihidupkan, maka dapat dihidupkan
hanya 1 toggle switch baik kiri
maupun kanan
Semprotan Optimum pada RPM

engine 1500-2500
5. Untuk penyemprotan putus-putus
gunakan tombol intermiten
Yang berwarna “ merah”
WATER TRUCK
LANGKAH PENYEMPROTAN WATER CANON
1. Buka Valve 3” Pipa untuk Water
Canon
(Pastikan Valve 3” untuk sprayer dan
hose reel 1” dalam kondisi tertutup)
Tutup kembali jika selesai digunakan
2. Hidupkan Pompa Air Southern

Cross dengan memutar MAIN
SWITCH + SOLENOID PUMP
Semprotan Optimum pada RPM

engine 1500-2500
LANGKAH PENGISAPAN AIR DARI SUNGAI ( Additional )
1. Pasang Selang Sambungan ke koneksi

flange 4” (tidak disediakan misitama)
2. Tutup valve 4” supply air dari tangki

ke pompa southern cross
WATER TRUCK
3. Buka Valve 3” By Pass ke Tangki
4. Buka Valve 4” Supply dari Luar
5. Hidupkan Engine Unit
6. Hidupkan Pompa Air Southern

Cross dengan memutar “ MAIN
SWITCH + SOLENOID “
Hisapan Optimum pada RPM engine

1500-2500
WATER TRUCK
GUNAKAN DENGAN HATI-HATI,

KARENA KERUSAKAN DAPAT DIKURANGI DENGAN
PENGGUNAAN YANG BENAR SERTA PERAWATAN YANG RUTIN
DAN TEPAT
WATER TRUCK
BAB 4
SPESIFIKASI TEKNIK
Technical Specification
Unit Truck : HINO FM 260 (6X4 / 10 WHEEL)

Jumlah Muatan : 2 Orang
Kapasitas Tangki Air : 20.000 Liter
Kapasitas Tangki Oli Hydraulic : 120 Liter

Spesifikasi Oli : SAE 10 / ISOVG32
Hydraulic system : PTO Transmission
Southern Cross Pump : model 100x65-250

Max. Head : 160 meters
Max. Rpm : 2900 RPM
Discharge : 250 liter / detik
MAKTECH Sprayer Head 3”

Jarak Semprotan Spray Head : 12 meter
Lebar Semprotan Spray Head : 11 meter
MAKTECH water Canon : MM40 connection 1.5” (manual monitor)

Working Lamp : LED Type 12/24VDC
Voltage : 24 VDC
WATER TRUCK
BAB 5
DAFTAR KOMPONEN
No. Part Number Description QTY BRAND APPLICATION

Southern
1 Model 100x65-250 Water Centrifugal Pump 1 For Water Canon, Sprayer
cross
2 M-SH-80 Sprayer Head 3” 2 Maktech For Water Sprayer
3 35VQ-65A-1C-20 Hydraulic Vane Pump 1 Vickers For PTO Transmission
4 26M-65A-1C-20 Hydraulic Vane Motor 1 Vickers For Centrifugal Pump
5 DP120/1-G Hydraulic Control Valve 1” 1 Nucleo For Hydraulic
6 RV5211-08Q Solenoid Valve 24VDC 2 EMC For Pneumatic
7 RFS-12 Level Switch ½” Drat 1 Japan For Water

8 AH1470A Oil Cooler 11/4”-24VDC 1 Jaguar For Hydraulic
9 HF6710 Return filter 120 lpm 1 Fleetguard For Hydraulic

10 F-60 Drive Coupling 1 Fenner For SC Pump
11 MF-12 Suction Filter 1.5” 200 lpm 1 CLC For Hydraulic
12 Y-4” Y Strainer 4” 1 For Centrifugal Pump

13 S-2” Safety Valve 2” 1 For Centrifugal Pump
14 M-WC-MM40 Water Canon 1.5” 1 Maktech For Centrifugal pump
15 Kitz Butter fly valve Kitz
16 SV-B27 Safety valve 2” 1 137 For safety valve
WATER TRUCK
BAB 6
PERIODIC MAINTENANCE DAN LEMBAR INSPEKSI
Tujuan dasar dari pembuatan Unit Misitama Water HINO FM260 cap. 20.000 liter adalah untuk
menyediakan water service untuk melayani kebutuhan penyiraman jalan di site/lapangan secara
ekonomis dan efektif.
Untuk itu proses perawatan unit water truck secara teratur akan sangat membantu optimalisasi
fungsi dan performance unit tersebut.
6.1 Pengecekan & Perawatan Harian

Setiap sebelum memulai penggunaan unit, cek item-item berikut:
1. Tidak ada kebocoran / tetesan oli dari sambungan, conector, hose & fitting.
2. Pastikan semua sambungan tidak ada yang kendor
3. Pastikan semua valve berfungsi dengan baik
4. Check level tangki oli, pastikan oli terisi dengan cukup (tidak diperkenankan mengoperasikan
pompa tanpa oil).
5. Check ketersediaan air pada tangki air
6. Pastikan Supply udara berfungsi dengan baik
7. Bersihkan setiap saat kondisi unit Water Truck baik di bagian pompa PTO maupun di area
dispensing.
6.2 Service Rutin Bulanan

Tidak ada petunjuk secara spesifik mengenai perawatan rutin bulanan.
WATER TRUCK
Lembar Inspeksi
Tanggal: No. Seri Unit :

N Reference Measured
Item Method Judge Remark
o Value Value
MECHANICAL CHECK
All connection in good
Press & Touch
1 condition
2 Free oil leakage of unit Visual Check
Hoses Supported / Fittings Check
3 Tight
Hydraulic Motor in Good Visual Check
5 condition
Dispensing Valve in good Visual Check
6 condition
All Ball valve in good Visual Check
7 condition & operation
Visual Check
8 Working condition of Pump
No Leak at Pneumatic Visual and Hearing
9 Fittings Chek
10
Fill the judge column with
For good For pass For fail
WATER TRUCK
Lembar Inspeksi Tambahan
Tanggal: No. Seri Unit:

Reference Measured
No Item Method Judge Term Picture
Value Value
Mechanical Check
Visual & By
1 Y-Strainer 4” Clean 250 jam
Tool
Hydraulic 200 Liter

Oil Tank Visual & by SAE 10 /
2 250 jam
Cap. 150 tool ISO VG
Liter 32
Suction Filter
For
Visual & by
3 Hydraulic Clean 250 jam
tool
Oil (located
inside tank)
Visual & By
4 Return Filter Clean 250 jam
tool
WATER TRUCK
Kami, sekali lagi mengucapkan terima kasih kepada Anda yang telah menjatuhkan pilihannya kepada
salah satu produk PT. Prima Usaha Dayatama (PUD)
Bila ada komentar, keluhan, pertanyaan atau masukan yang sudah atau belum tercantum dalam buku
Manual Instruction & Maintenance ini, silahkan menghubungi kami
Hormat Kami,
PT. PRIMA USAHA DAYATAMA (PUD)

Metland Menteng
Jl. Menteng Utama
Komplek Niaga Metland Blok i-1 No. 29
Jakarta 13960
Telp. +62 21-22860136
E. sales@primausahadayatama.con
http://www.primausahadayatama.com
WATER TRUCK
WARRANTY STATEMENT
For :
WATER TRUCK HINO FM 260 CAP. 20.000 LITER
SERIAL NUMBER: PUD-WT-001
MANUFACTURED DATE OKTOBER 2016
Thanks for your ordering Special Equipment to Us

To support and achieve of Customer Satisfactions
We would like to give Product Warranty of Our Product as mention
Since 1 Year
Start On : October 2016 to September 2017
We provide our product warranty for all system and equipment of unit as in normal operating
And it should be avoid for disoperation
Thanks for your cooperation
Best Regards,
Suwandi
Director
PT. Prima Usaha Dayatama
WATER TRUCK
WARRANTY / CLAIM PROCEDURES
TITLE : WATER TRUCK 20 KL / 20.000 liter

UNIT : HINO FM 260
NO. UNIT :
PRODUCT NO. : PUD-WT-001
CUSTOMER : PT. MITRA ABADI MAHAKAM
PO. REFF : 000416/MAM/VIII/2016
 Notify the PRIMA USAHA DAYATAMA customer service development upon discovery of
the claimed defect : T. 021-22860136 E. sales@primausahadayatama.com
 Provide the following information :
1. Product name
2. Model
3. Name of customer
4. Description of problem
 If the problem is a vendor supplied component, Prima Usaha Dayatama will advised and assist
contracting the vendor for warranty consideration
 If the problem is a manufacturing defect, Prima Usaha Dayatama will pay the labor and part
replacement costs, or repair and Prima Usaha Dayatama facility, a case by case consideration
will apply
 If the claim is approved under the term of warranty, an approved number will be provided
 Note : any authorized work or part appearing on claim are subject to review/delay and may not
honored
 Customer must provide warranty approval number on invoice in order to be reimbursed
WATER TRUCK
WARRANTY GUIDELINES
TITLE : WATER TRUCK 20 KL / 20.000 Liter

UNIT : HINO FM 260
NO. UNIT :
PRODUCT NO. : PUD-WT-001
CUSTOMER : PT. MITRA ABADI MAHAKAM
PO. REFF : 000416/MAM/VIII/2016
 All items manufactured are warranted against defect and workmanship for 1 year
 Warranty is limited to original owner, not transferable
 Improperly maintained, altered, work or abused will void warranty
 Corrosion of steel/aluminum component is not warrantable after one year or improper
maintenance or abuse
 Purchase part, accessories and components are subject to the warranty term and conditions of
that supplier
 Equipment that is operated or used in service after the claimed defect is, or ought to have been
discovered, warranty is void on that component or assembly
 PT. Prima Usaha Dayatama’s liability does not extend to unit loss, loss of us, warehousing,
transportations costs, labor, handling or service charges
 Labor must not exceed what established prior to work beginning after claim is approved
This list does not supercede the published 1 year warranty certificate

Manual Book WT Fm260 20kl

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OPERATION AND MAINTENANCE MANUAL BOOK

WATER TRUCK HINO FM 260

PUD-PROJECT DIV.WT001 -2-

Bab 1 : DESKRIPSI UNIT

Read the Operating Instruction before operate this unit.

PUD-PROJECT DIV.WT001 -3-

Keunggulan / manfaat penggunaan unit

PUD-PROJECT DIV.WT001 -4-

4” Y-Strainer Southern Cross Centrifugal Pump

PUD-PROJECT DIV.WT001 -5-

1. HINO FM 260 JD (RANGER 500 SERIES 6X4)

PUD-PROJECT DIV.WT001 -6-

PUD-PROJECT DIV.WT001 -7-

PUD-PROJECT DIV.WT001 -8-

PUD-PROJECT DIV.WT001 -9-

3. SPRAYER HEAD MMV/B MAXI VALVE , MAKTECH 3”

M-SH-80 - Maxi Valve Feature:

6. JOINT COUPLING , FENNER F60

7. OIL COOLER MODEL AH1470-A2

8. HYDRAULIC DIRECTIONAL VALVE 1” NUCLEO DP 120 1/1

9. SUCTION FILTER 1.5”

10. RETURN FILTER PN. HF6710

Bacalah dengan Seksama sebelum mengoperasikan Unit WT

1. Langkah Pra Operasi

2. Pastikan Tangki Oli Hidraulik (1)

3. Buka Valve Supply Udara untuk

5. Buka Valve Supply Oli Hidrolik pada

6. Buka Valve Supply Air untuk Pompa

7. Tutup Valve Return Line air ke

9. Pastikan oil cooler ON pada saat

2. Instruksi Pengoperasian Unit

LANGKAH PENYEMPROTAN JALAN HAULING ( Manual )

1. Buka Valve untuk penyemprotan

LANGKAH PENYEMPROTAN JALAN HAULING ( dengan Head Sprayer )

1. - Hidupkan unit HINO FM260

2 Buka Valve 3” Pipa Sprayer

4. Hidupkan Sprayer dengan Meng-ON-

Semprotan Optimum pada RPM

2. Hidupkan Pompa Air Southern

Semprotan Optimum pada RPM

LANGKAH PENGISAPAN AIR DARI SUNGAI ( Additional )

1. Pasang Selang Sambungan ke koneksi

2. Tutup valve 4” supply air dari tangki

4. Buka Valve 4” Supply dari Luar

5. Hidupkan Engine Unit

6. Hidupkan Pompa Air Southern

Hisapan Optimum pada RPM engine

GUNAKAN DENGAN HATI-HATI,

Unit Truck : HINO FM 260 (6X4 / 10 WHEEL)

Kapasitas Tangki Air : 20.000 Liter

Kapasitas Tangki Oli Hydraulic : 120 Liter

Southern Cross Pump : model 100x65-250

MAKTECH Sprayer Head 3”

MAKTECH water Canon : MM40 connection 1.5” (manual monitor)

No. Part Number Description QTY BRAND APPLICATION

3 35VQ-65A-1C-20 Hydraulic Vane Pump 1 Vickers For PTO Transmission

4 26M-65A-1C-20 Hydraulic Vane Motor 1 Vickers For Centrifugal Pump

5 DP120/1-G Hydraulic Control Valve 1” 1 Nucleo For Hydraulic

6 RV5211-08Q Solenoid Valve 24VDC 2 EMC For Pneumatic

7 RFS-12 Level Switch ½” Drat 1 Japan For Water

9 HF6710 Return filter 120 lpm 1 Fleetguard For Hydraulic

11 MF-12 Suction Filter 1.5” 200 lpm 1 CLC For Hydraulic

12 Y-4” Y Strainer 4” 1 For Centrifugal Pump