[HITACHI fercssummesracien. =a aoa METHOD STATEMENT (MS) FOR INSTALLATION AND TESTING OF THERMOPLASTIC (uPVvc/Pvc). A Phd © eet CF Safety | Fahad QA Manager] GC Manager | Post Monae ey | Manager [Sth Reviewed By Approved By SuConacar MTLNe : CCL-HTC-T-03560MS Document Review: Checklist cxusr] 7 [pein | OT fourver [| T Juor] 7 PS now | (BOG. CONTREL NO Seu Aico a EVALUATION [DONE | (NOT DONE | Cette [or wceszoe [GGT [Subjeci ofthe Document Submiial Jerse foe [oxen ‘Method Statement fr Installation and Testing of Thermopiastc (UPVC PVC) Element ‘Yes | No Remaris 11s the ready for Aramco approval? o ete te ms Fi sue roquring epprover? o [Sis te evened, voted and signed by he aproprate 5 [ators rit utr? 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DOCUMENT NO. fee eee MS-1169-133 Rev.A PROJECT TITLE Discipline Mechanical JAZAN REFINERY & TERMINAL PROJECT EPC- ____ 43 UTILITIES PACKAGE DOCUMENT TITLE METHOD STATEMENT FOR INSTALLATION AND TESTING OF THERMOPLASTIC (UPVG/PVC) PIPING MS-1169-133 a exans | Beidforreen [PAA S77 MAD vga ff ant | manor cndoppoal” | spe” | coe | “Hse | gam wren mer nev, | are | escmenon | pner.oy | rev.ey | can oy enna crane | sarew | qnac | Hoo s.1160.123 Rev A, Page 10817IAZAN REANERY & TERMINAL PROJECT (iRUP) (€PC-13 UTILITIES PACKAGE) [METHOD STATEMENT FOR INSTALLATION and TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PYC}PIPING. MS-1169-133 Rev. A Table of Contents un. 2 33 us. 15. score. PURPOSE REFERENCE, ‘TERMS AND DEFINITIONS. RESPONSIBILTY. RESOURCES. ‘BEFORE ASSEMBLY. [MATERIAL STORAGE AND HANDLING. TRANSPORTATION nnn PROCEDURE: TESTING OF PIPING WORKS... BACKFILLING. ‘ac reconos. SAFETY ATTACHMENT MS-1169-133 Rev.A Pege 20F 17. wll 720 a a anJAZAN REFINERY & TERMINAL PROJECT URUP) a {(€PC-13 UTILITIES PACKAGE) HITACHI eA agi gh [METHOD STATEMENT FORINSTALATION and Sz2ciwisins “PsN ‘TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PVC)PIPING Ms-1169-133 Re i 1. SCOPE: ‘The scope of this Method Statement is to ensure the correct execution of all activities related to Thermoplastic (UPVC/PVC) piping operation (Installation, Jointing, Erection, testing, etc.) . PURPOSE: This procedure establishes materials and construction requirements for ‘Thermoplastic (UPVC/PVC) piping work to be carried out at early site preparation stage of external piping and during construction of Jazan Refinery & Terminal Project. REFERENCE: Code & Standards SAES-A-004 + General Requirements for Pressure Testing SAES-A-104 + Waste Water Treatment SAES-$-010 Sanitary Sewers SAES-$-040 Saudi Aramco Water Systems SAES-S-060 Saudi Aramco Plumbing Code SAES-S-070 Installation of Utility Piping Systems SASC-S-02 Sanitary Waste water and Sewage Systems SAES-H-002 Internal & External coating for steel pipelines SAES-L-610 Non Metallic piping in Oily water services G1-0151-006 Saudi Aramco Sanitary Code ASTM-D-2665 ‘Standard Specification for PVC Confined space requirements: SAUDI ARAMCO CONSTRUCTION SAFETY MANUAL MS-1169-133 Rev.A Page 30ft 7IRZAN REFINERY & TERMINAL PROJECT (JRUP) (€PC-13 UTILITIES PACKAGE) HITACHI METHOD STATEMENT FOR INSTALLATION and ae way TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PVC)PIPING Ms-1160-433 Rev. A 4, TERMS AND DEFINITIONS: client + SAUDI ARAMCO OIL COMPANY. Contractor + HITACHI Ltd, INFRASTRUCTURE SYSTEMS COMPANY. Sub- Contractor (CCC) CONSOLIDATED CONTRACTORS COMPANY. SAES ‘SAUDI ARAMCO Engineering Standard SATIP ‘SAUDI ARAMCO Typical Inspection and Test Plan. SAIC + SAUDI ARAMCO Inspection Checklists SAPMT + SAUDI ARAMCO Project Management Team. APIO + SAUDI ARAMCO Project inspection Department. SAMSS + SAUDI ARAMCO MATERIALS SYSTEM SPECIFICATIONS sasc SAUDI ARAMCO SANITARY CODE. 5. RESPONSIBILITY: Sa, 52. 53. 54, 55, Project Director /Project Manager have the responsiblity for overall the project activities including safety measures. Construction Manager shall be responsible for assigning the resources necessary for the plumbing works in the building, in charge shall be responsible for coordination and supervision of construction works (activities) and construction ‘groups. Ensuring that work is done as per project specification and approved drawings, and all safety measures are being implemented. Site Engineer: shall be responsible for obtaining work permits and ensures all TPs are coordinated according to the safety and quality requirements and for the compliance with all standards, specifications and codes referred to this Method Statement. in addition to providing technical support, one week look ahead, and an open front. Mechanical Construction Supervisor: Shall be responsible for the safe and effective execution of plumbing works, to ensure that work criteria are ‘maintained by the staff under his supervision, QC Inspector: shall be responsible for ensuring that all ITPs & QCPs are implemented. Ms-1169-133 Rev.A Page a of 7JAZAN REFINERY & TERMINAL PROJECT (JRUP) a (eec43 uTImEs packact) HITACHI METHOD STATEMENT FOR INSTALLATION and “ze sbeNext Soaulasoll QA Tesnicormenmortasricnusees JOINT(UPVE/PVC)PIPING. MS-1169-135 Rev. A 5.6. HSE Supervisor: shall be present on site at all times during construction activities and is responsible for safety. 6. RESOURCES: 6.1 Equipment & Tools 6.1.1. Portable generators 6.1.2. Water tanker 6.13. Hiab) 6.1.4, Grinders 6.15. Hand Tools 6.1.6, Pressure pumps 6.2 Manpower 6.2.1 Foreman 622 Charge Hand 623 Operators/Drivers 6.2.4 Pipe Fabricators 62.5. Plumbers 6.2.6 Laborers 6.3Key Personnel 6.3.1 Section / Site Engineers and Supervisors for over all activites. 63.2 QC Engineer / QC Inspector, who monitors the activity compliance specifications and issued for construction drawings. 6.3.3 Transport supervisor for traffic safety and monitoring. 6.3.4 Project HSE officer (Ensuring Safety Procedures are implemented (MS-1169-133 Rev Page Sof 17JAZAN REFINERY & TERMINAL PROJECT (JRUP) (cP43 UTIUMES PACKAGE) HITACHE ou [METHOD STATEMENT FOR INSTALLATION and mps.NeNext SpaulleScl QA Testiicormenwortasricnusses JOINT(UPVC/PVC)PIPING S169-15 Rew A 7.0 BEFORE ASSEMBLY: 7.1 Each piece of thermoplastic pipe and fitting shall be examined for cuts, scratches, Gouges, kinks, buckles, and ultra-violet (sun) damage. 7.2 Damaged pipes and fitting shall not be installed. 7.3. Pipe and fitting shall be cleaned before installation, 8.0 MATERIAL STORAGE AND HANDLING ‘Thermoplastic Fittings shall be stored inside warehouse on pallets. UPVC pipe will be properly covered and not exposed to sunlight; the allowable ‘storage time is unlimited. The two year criteria is a cumulative value of the time the pipe isin exposed storage and is not based on the date of manufacture. 8.0.3 Pipe and fittings shall be properly protected from impact, especially on their ends, They shall not be thrown, dropped, bumped, hit or dragged and pushed over abrasive surfaces. 8.0.4 UPVC will display a variation in physical properties with changes in temperature. Colder temperatures result in increases in pipe stiffness and tensile strength and decreases in impact strength. The decrease in impact strength requires care in handling during installation. 8.0.5. Pipes should be lifted either by hands or mechanically using webbed strap. 8.0.6 All pipes and fittings shall be visually inspected and cleaned when received from store and prior to their installation. A report must be made of any damage or defect. ll free pipes’ ends must remain caped until jointing phase is reached. After installation, the pipes shall be immediately provided with end caps. 8.0.7 The pipe can be strung along trench provided that area is barricaded and protected from impact and traffic, not to forget that all pipes are to be end caped. 8.08 Pipes under preparation for jointing shall be supported properly at 3 points for 12 meters. 8.0.9 Damaged pipes, fitings, shall not be used. (MS-1169-138 Rev.A Page 60117JKZAN REFINERY & TERMAWAL PROJECT RUD) (6-13 UTTIES PACKAGE) HITACHL METHODSTATEMENT FORINSTALLATION and ttsste Nest Spool gl “TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PVC)PIPING 1MS-1169-133 Rev. A 9.0 TRANSPORTATION 9.1 Pipe shall have continuous support along its entire length when being ansported by elther truck or traler. All sharp edges that could touch the: pipe shall be padded with sacks, rubber strips or other suitable material 9.2 Thermoplastic pipe shall be secured with cotton or nylon strips. 9.3 Solvent cement and primer containers shall be protected from direct sunlight. 10.0 PROCEDURE: Pipe Assembly, Installation & Embedment Bell & Spigot Orientation ‘The installation of UPVC/PVC piping shall be done by personnel trained in the proper handling and usage of applicable materials and equipment prior tothe start of installation. Recommendation is that the pipe’s bell end point’s direction of work progress. When joining pipe, itis easier to insert the spigot into the bell than itis to push the bell over the spigot. This also reduces the rsk of soll or rubble being scooped into the bel during assembly. The direction ofthe pipe bel relative to the flow direction does not affect the performance ofthe pipe joint or system hydraulics. ‘© Push fie jointing For pipe sizes 82 mm and above, jointing of pipes and fittings are carried out by Push-fit jointing method. > Before making the joints ensure that both the pipe end and the sealing ring are clean. Lubricate both the pipe ends and the sealing ring in the socket with soap lubricant. > Ensure that components to be joined (by push fit method) are correctly aligned, ‘and then push the spigot fully into the socket, > To allow for expansion, mark the spigot at the socket face and then withdraw the spigot by a minimum of 12-8mmuf the spigot is already marked with the depth of entry, push the spigot home until the mark is just visible > The jointing of larger diameters is generally accomplished by applying leverage to the following socket end using a timber block to prevent damage. 1Ms-1269.133 Rev.A, Page 7 of 7(€PC-13 UTUTIES PACKAGE) HITACHI METHOD STATEMENT FOR INSTALLATION and uzteunetect Pusat TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PVC)PIPING Ms.1160-133 Rev. A JAZAN REAINERY & TERMINAL PROJECT (JRUP) a PIPE CUTTING &. JOINT PREPARATION APPLICATION OF CONNECTING PIPETO FITTINGS FIELD CUTTING Pipe can be easily cut with by saw or power saw using an abrasive disc. Other Cutting tools may be appropriate, depending on the size of the pipe. Pipe to be ‘marked around its entire circumference prior to cutting to ensure a square cut. Both portions of the pipe on either side of the cut line should be supported from below such that neither portion of pipe pulls at the other while itis being cut. OTHER PRODUCTS / MATERIALS © UPVC/CPVC/PVC pipes & Fittings: leanou Cleanouts shall be provided as per the locations on drawings. Depending upon the justified special adaptor connection it may be either 45 degree Roding eye or straight Roding eye. It should be uPVC material and should be supplied with cap. BENDING & JOINT ANGULAR DEFLECTION Some changes in direction may be accomplished without the use of elbows, ‘sweeps, or other fittings. Changes in direction can be accomplished by pipe bending cr through angular joint deflection, BUT NOT BOTH, on the same segment of pipe. Lorgitudinal Bending Due to the flexible nature of PVC, longitudinal bending of PVC pipe is possible as long as the flexural stress limits of the pipe are observed. Recommend that only manual force be used to bend PVC pipe in open-cut trench installations, Using mechanical equipment could easily surpass the allowable ‘lesural stress limits of the pipe. (MS-1169-133 Rev.A Page Bot |.LJAZAN REFINERY & TERMINAL PROJECT URUP) (ePc43 UTES PACKAGE) HITACHI [METHOD STATEMENT FOR INSTALLATION and (ube thetent Spans ‘TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PVC)PIPING MS-1169-133 Rov. A 11. TRENCHING AND BEDDING 14,1 The wench depth should be a per te invert level mentioned on the underground piping layouts. Make sure that proper sloping of the excavated trench sides are done as per CSM II-1 Sec.1.7. 10.3.1 The bottom of the trench shall be dry or sufficiently drained so that there is no standing water before the support and bedding layers are placed and. compacted, 10.3.2 The depth of the trench shall be dug deep enough to provide a minimum ‘ground cover above the top of the pipe as required by the code and a {ground bed of at least 150mm in depth below the bottom of the pipe. 10.3.3 The width of the trench should be wide enough to allow room for jointing. 10.3.4 The trench bottom shall be continuous, smooth, free of rocks, and to the line and grade shown on the installation drawings. The pipe shall have essentially continuous support and not rest on the joint. 10.3.5 In case there are different pipes to be laid down in the same trench the work will executed in accordance with IFC drawings and ARAMCO specifcations/ standards. 12. TESTING OF PIPING WORKS: 11.1 Testing of Water Piping: 4) Upon completion of a section of the system, it shall be tested and prove tight for a period of not less than 4 hours. Inspection of pressure piping system requires joint leakage visual inspection and test pressure monitoring over the test duration by calibrated pressure gauges. ') Upon satisfactory completion and final test of the plumbing system, an approval by RFI from QC shall be issued in accordance with Saudi Aramco Inspection Procedures. 1MS-1269-233 Rev.A Page 90f 17(€PC-13 UTILITIES PACKAGE) HITACHI, pou METHOD STATEMENT FORINSTALLATION and zzessteNest “Pama aah eee JAZAN REFINERY & TERMINAL PROJECT (JRUP) a gil tne ‘TESTING OF THERMOPLASTIC RUBBER JOINT(UPVC/PVC)PIPING. MS-1168-133 Rev. A 13. BACKFILLING: 12.1 No backfilling shall commence prior to completion and acceptance of hydro test. 12.2 The minimum cover over top of pipe shall be in accordance with table 3 of SAES- 5-070. All compaction within 300 mm above the pipe shall be hand tamped or water compaction as per SAES-A-114, 12.3 Blanket backfill material 300 mm from the top of the pipe shall be from on-site ‘excavation or borrowed materials that meet the following conditions: a) Not more than 3% organic or decomposable material b) No debris. 14. QC RECORDS: 13.1 All records of inspections and test specified in the approved ITP shall be Prepared, approved and maintained. All records shall be a part of turnover QC. dossiers tu Contractor /Company. 15. SAFETY: a. Job Safety Analysis is attached herewith. 'b. General instructions G.1-0002.102 “Pressure Testing Safely” shall be followed during pressure testing. ©. Allneeded Work Permits (and other permits if required) shall be obtained from the HITACHI /SA prior to commencement of any pressure testing. (MS-1169-133 Rev.A Page 10 0f 17IAZAN REFINERY & TERMINAL PROJECT (JRUP) (eve uruimes packact) HITACHI a inspire the Next it METHOD STATEMENT FORINSTALLATION and Secntsncst “Pmulgisht ‘TESTING OF THERMOPLASTIC RUBBER JOINT(UPYC/PVC)PIPING MS-4169-135 Rev. A i 4. All persons who are involved in the work: shall receive training and be informed of the potential hazards associated with these activities, and the necessary safety precautions implemented. ' shall be installed and prominently Barricades, barriers, tape and war displayed in areas of pressure testing, especially n piping loops and road crossings to prevent any unauthorized personnel and / or equipment entry. f. Adequate lighting shall be in place, and a flag man (or men) shall be provided at all road crossings of piping undergoing pressure testing during the operation. 16. ATTACHMENT: a. JOB SAFETY ANALYSIS FOR THERMOPLASTIC RUBBER WORKS, ‘ATTACHMENT 15.1 MS-1169-133 Reva Page 11 of 17JAZAN REFINERY 8 TERMINAL PROJECT (RUP) (ercx3 urumesPacracey Hrracen i sear pga oso JOB SAFETY ANALYSIS FOR INSTALLATION AND TESTING OF THERMOPLASTIC. “=== hon (UPVCIPYC) PIPING 15.1 Appendix Job Safety Analysis Doc. No, A-1169-081 TTACHMENTS.T ‘Type of Job Being Analyzed: JOB SAFETY ANALYSIS FOR INSTALLATION AND TESTING OF THERMOPLASTIC (UPVC/PVC) PIPING Department / Section Originating SA {ob Performers: [NomatApprois =| — stratoro [bate event 108 neuen 4. HITACHI Work Permit (f applicable). See See - 2 Pasomel oat HSE MTC E Sah iT Construction Manager V2.'2.Le |” ARAMCO induction (when required Client), and to have Induction certificate, Hse ree seme 12] 1/16 | 5, pp at per Project Standard TESfety Olicer | Avjis___| &. Daily TET before starting the dally activities. 5 ST Toa 5. Adequate supervision and HSE coverage. ee 6. Smoking is strictly prohibited, ub-Con Construction Manager a2] Te |"" Smoking only allowed in designated ub-Con Construction Supt. EVIE ub-Con Safety Manager - Relevant traning and certifications for sonnel and. equipment wil be readily ub-Con Safety Ofeer ©] fvailable at al times, ub:Con Superisor 8, “For Emergency - First Aiders shall be present at Site, standby vehicle in the ‘working area. 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