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Cellulosecmcbook PDF
Cellulosecmcbook PDF
Carboxymethylcellulose (CMC)
Solutions Provider
CMC Book
www.cpkelco.com 1st
Edition
CP Kelco – The World Leader in
Carboxymethylcellulose (CMC)
Production
The core business of CP Kelco CP Kelco has been producing CP Kelco manufactures CMC
is hydrocolloids. CP Kelco CMC since the early 1940's at three production sites:
holds #1 positions in pectin, and has extensive knowledge in Finland, Sweden, and in
xanthan gum, and CMC of the manufacturing process the Netherlands. The quality of
(sodum carboxymethylcellulose and the products. Backed by our product meets the require-
- a versatile, water soluble, its customers' cooperation and ments of both new and long-
cellulose-based polymer), support, the company has standing customers.
as well as a leading position in grown into the world's leading
carrageenan. producer of CMC.
Nijmegen
Contents
Trademarks ....................................................................... 5
1. Dissolution of CMC 6
New development in dissolution of CMC
2. Viscosity and rheology of CMC solutions 8
3. Molecular weight 9
4. Concentration 9
5. Temperature 10
6. pH 11
7. Influence of electrolytes 12
8. Influence of DS on solution characteristics 14
9. Stability 16
10. Shelf life 16
11. Blending 17
Thickening
Stabilizing Suspending
2
CMC is produced from cellulose and monochloroacetic acid (MCA) and with sodium
hydroxide (NaOH) as the third essential ingredient. The different steps in the CMC
process are described in the flow sheet below.
NaMCA
NaOH
MCA
washing
acid
Cellulose liquor
cellulose drying
mercerization etherification washing
grinding
drying grinding
The cellulose is carefully selected to meet the very The alkali treatment step is commonly known as
strict quality requirements of the end product. It is mercerization. The alkali cellulose is accessible and
first treated with sodium hydroxide. Alkali cellulose is reactive towards monochloroacetic acid, which is
formed in the reaction between cellulose and sodium added to the reactor either as free acid—MCA, or as
hydroxide. This is a crucial step in the process to its sodium salt—NaMCA.
ensure that the cellulose is homogeneously converted
to alkali cellulose.
CH2OH OH CH2OH OH
OH OH OH OH
OH CH2OH OH CH2OH
OH OH OH OH
OH CH2OH OH CH2OH
After completion of the different reaction steps the The basic elements of PAC (polyanionic cellulose) are
product contains about 25-35% of by-product salts similar to those of CMC. It is, however, made from
(sodium chloride and sodium glycolate). It can be specially selected cellulose raw material and manufac-
dried as it is (technical grade CMC) or neutralized and tured under specific process conditions that ensure the
refined by washing either to minimum 98% purity unique characteristics typical of PAC.
FINNFIX® CMC purified grades) or minimum 99.5%
(F
CEKOL® cellulose gum grades).
purity (C
3
Trademarks
TM
Special CMC grades for use as thickener in textile printing pastes.
TM
Efficient binders developed for use in building products.
5
Properties of CMC Solutions
1. Dissolution of CMC
The method of dissolving the CMC and the extent of to swell (hydrate) and dissolve when dispersed in
agitation (shear) during dissolution, will ultimately influ- water. Therefore, the mixing device used must be
ence the final viscosity of the solution. The solvent, the efficient enough to keep the entire liquid in motion to
chemical composition of the CMC and the shear histo- avoid agglomeration or lump formation. The mixer
ry of the final solution affect the dissolution properties should create a strong downstream flow in the center
of CMC, i.e. hydration of the CMC molecules. This of the dissolution tank and CMC should be added to
means that standardized conditions for CMC dissolu- Figure 1). It is essential
the vortex formed by the stirrer (F
tion are essential for viscosity control of the resulting to emphasize that the rate of CMC addition must be
solution. slow enough (and even) to permit the particles to
The principle of dissolving CMC is to wet all particles become individually wetted.
as quickly as possible before the viscosity starts to
develop. CMC is by nature hydrophilic ("water-loving"), Addition can be done through a funnel or more prefer-
which means that the CMC particles will instantly start ably with an inductor. However, the rate of addition
must be balanced to minimize viscosity build up of the
aqueous phase while the CMC is being added.
5
Torque, Ncm
2 0-0.2 mm
0-0.3 mm
1
0-0.5 mm
0 0.2-0.5 mm
Time
FIGURE 2: The dissolution time of several particle size ranges expressed in torque values
6
Recommended solution concentration for some CMC grades, to achieve a
solution viscosity of about 2000 mPa•s (at room temperature, Brookfield LVT,
spindle 3, 30 rpm), is given below.
2.5
2
Torque, Ncm
1.5
0.5
0
0 5 10 15 20 25 30 35
Time, minutes
The most important and useful property of CMC is its when a CMC solution is stirred, pumped or sheared
ability to impart viscosity to its aqueous solutions. in some other way. The pseudoplastic flow behavior
Solutions can be prepared in a wide range of viscosi- is related to de-entanglement and orientation of the
ties. CMC products range from low molecular weight CMC molecules in the direction of the flow. A longer
to high molecular weight polymers. The solutions molecule (higher molecular weight), as found in
behave, consequently, from almost Newtonian to CEKOL 30 000 CMC,, is far more "shear thinning"
increasingly pseudoplastic, meaning that the viscosity compared to the shorter chain molecule found in
will change when different physical forces are imposed CEKOL 700 CMC (see Figure 4). The viscosity of the
on it. low molecular weight CEKOL 30 CMC is hardly influ-
The viscosity depends on the shear applied. This is enced by the shear rate, meaning that the flow behav-
experienced in practice as a decrease in viscosity ior of a CEKOL 30 CMC solution is almost Newtonian.
10,000
1,000
Viscosity, mPa•s
100
1 CEKOL 30 CMC
1 10 100 1,000 10,000
Shear rate, 1/s
FIGURE 4: Effect of shear rate on viscosity of a 1% solution of a low, medium, and high
viscous CEKOL CMC
8
3. Molecular weight
The viscosity is proportional to the aver- TABLE 1: Typical molecular weight averages for some CP Kelco
age chain length of the CMC molecule CEKOL CMC and FINNFIX CMC grades (DS = 0.8)
or the degree of polymerization (DP).
The average chain length and the degree Grade Degree of polymerization Molecular weight, Mw
of substitution determine the molecular
weight of the CMC grade. The viscosity 30 000 3 200 750 000
increases rapidly with increasing degree 4 000 2 000 450 000
of polymerization. 700 1 200 270 000
30 360 80 000
Approximate values for the degree of
polymerization and the molecular weight DS = Degree of Substitution
(weight averages) of some CP Kelco The approximate molecular weight is calculated from:
CMC grades are given in Table 1. DP x (162 + 80 x DS) = Mw
4. Concentration
mPa•s
The viscosity of a CMC solution increases 30 000
rapidly with concentration. A fairly good 4 000
rule of thumb is, that viscosity increases 10,000
700
eight to ten fold when the concentration
is doubled. 30
Viscosity 25°C
1,000
Figure 6 shows the relationship between
viscosity and concentration for some
purified CP Kelco CMC grades. From this 100 5
graph it can be seen that a 0.5% solution
of a 30 000 grade will show the same vis-
cosity as a 2.5 % solution of a 700 grade. 10
However, this does not imply a similar
functionality in applications because the 0 1 2 3 4 5 6 7
functionality depends on multiple addi- Concentration % (dry basis)
tional factors. FIGURE 6: Viscosity of FINNFIX / CEKOL CMC of various
concentrations in demineralized water
9
5. Temperature
2,400
2,000
Viscosity, mPa•s
1,600
1,200
800
Initial viscosity
400 Viscosity after
heating and
0 cooling
10 minutes 1 minute 60 minutes 60 minutes
80°C 120°C 120°C 120°C (high ds)
mPa•s
1% 30 000
1,000 Viscosity
Viscosity
2% 700
4% 30
100
4% 10
10
10 20 30 40 50 60 70 80 Heating Cooling
Temperature °C
FIGURE 8: (left) Effect of temperature on the viscosity of various aqueous solutions of FINNFIX / CEKOL CMC
(right) Effect of heating at temperatures < 100 °C
10
6. pH
Viscosity , mPa•s
10,000
1,000
100
CEKOL 30 CMC
pH
FIGURE 9: Effect of pH on the viscosity of CEKOL 30 CMC and CEKOL 30 000 CMC
11
7. Influence of electrolytes
The effect of inorganic salts on the viscosity of a CMC Monovalent ions will generally form soluble salts with
solution depends mainly on the ability of the cation of CMC, while divalent and polyvalent ions form insoluble
the salt to form a soluble salt with CMC. complexes with CMC. Although calcium CMC is water
The compatibility depends, besides the cation, on insoluble, a low number of calcium ions in the sodium
the concentration of the inorganic salt and the CMC. CMC molecule will not make it water insoluble.
The properties of the CMC (degree of substitution Silver is atypical as well – it forms an insoluble salt
and the distribution of the substituents) are of para- despite being monovalent.
mount importance to enhance the viscosity stability in
aqueous electrolyte solutions. It should also be noted For a low substituted CMC grade, considerable differ-
that the preparation of the solution often has a strong ences in viscosity may be seen if salt is added before
effect on the final solution viscosity. Generally, the or after the CMC is dissolved. When salt is added to
viscosity is less affected if the electrolyte is added to a CMC solution, it will hardly affect the viscosity (not
a water solution of CMC rather than dissolving the even after a long storage time) while a CMC dissolved
CMC in the aqueous electrolyte solvent. in an aqueous electrolyte solvent may show a much
lower viscosity than expected. High substituted CMC
is less sensitive towards electrolytes than medium or
low substituted grades. The reason for this is that,
although some of the sodium ions of the CMC will be
replaced, there is still enough unpreturbed Na-CMC
to maintain the viscosity.
100
FINNFIX 30 CMC
10
0 1 2 3 4 5 6
% NaCl in solution
1,000
100
FINNFIX 30 CMC
10
0 1 2 3 4 5 6
% CaCl 2 in solution
FIGURE 10: Effect of electrolyte on solutions of low and medium viscosity CMC
12
Electrolyte effects are most pronounced on high vis- affect the solubility of the CMC molecule as discussed
cosity grades. For low viscosity grades no effect or above. A high viscosity grade is normally more affected
even an opposite effect (viscosity increase) may occur. by the presence of electrolytes compared to a medium
The effect of salt on the viscosity of a CMC solution is or low viscosity grade since the high viscosity grades
illustrated in Figure 10. It should be noted that are generally used at a lower concentration and this
Figure 10 shows the viscosity behavior when CMC has means that the "polyelectrolyte effect" will be more
been dissolved in the aqueous salt solution. visible. The electrolyte compatibility can be improved
by increasing the degree of substitution of the CMC
The CMC molecule will change its configuration (coiling (see § 8). Equally important is the selection of raw
will occur) in solution when exposed to various types materials and process conditions during manufacture.
of electrolytes (salts, acids, or alkalis) often resulting Figure 11 and Figure 12 illustrate some properties of
in a decrease in the viscosity. This effect is commonly high viscosity grades compared to a medium viscosity
known as the “polyelectrolyte effect” and is most grade when the CMC has been dissolved in 5% acetic
pronounced in dilute solutions (< 0.5% solute concen- acid (pH of the solution was 3.4). The CEKOL A
tration). At higher concentration the effect diminishes grades are specially developed to be highly compatible
because the migration of the counter-ions is restricted with various types of acids. Even more important is
due to the high local viscosity in the solution. The that solutions of these grades stay transparent while
presence of an electrolyte will (in most cases) also a solution of a standard grade becomes hazy under
acidic conditions (see Figure 12).
2,000
1,600
Brookfield viscosity, mPa•s
1,200
800
Viscosity in
400 water
Viscosity in
acetic acid
0
CEKOL 30 000A CEKOL 10 000A High visco CEKOL 700
CMC CMC food grade CMC
FIGURE 11: Comparison of viscosity of various CEKOL CMC grades
in water and in 5% acetic acid
14
12
Turbidimeter value, NTU
10
0
CEKOL 30 000A CEKOL 10 000A High visco CEKOL 700
CMC CMC food grade CMC
CH2OH OH CH2OCH2COONa
OH OH OH
OH CH2OH OC
OCH2COO
COONaa
Stability
DEGREE OF SUBSTITUTION
Thixotropy
14
Not only the DS level but also the distribution of the Both CMC types show a 'viscosity bonus effect'
substituents along the chain will influence the solution (synergy) in this solvent. However, the synergistic effect
characteristics of the CMC. The rheological behavior will be strongly influenced by the distribution of the
of a CMC solution and the compatibility with other substituents. This is clearly illustrated by the perform-
soluble components will be affected by the substitution ance of CMC type I.
characteristics. An aqueous solution of an unevenly This type (i.e. CP Kelco CEKOL® 500T cellulose gum)
substituted CMC (normally at a DS < 0.7) will often is an efficient gelling agent with a unique distribution
exhibit thixotropic (see Figure 14) behavior due to the of the substituents.
development of a three-dimensional network in the Higher degrees of substitution give products having
solution. This behavior will be more pronounced in improved resistance to enzymatic degradation.
mixed solvents. This is illustrated in Figure 15. However, these CMC grades are still biodegradable.
Viscosity
Shear rate
FIGURE 14: Effect of the substitution pattern on the rheology
mPa•s
G R A DE vi sc. ( m Pa •s) , 2 % a q u e o u s DS
Unevenly substituted
I so l u t i o n
I 450 0. 70
10,000 II 455 0. 70
Viscosity
Evenly substituted
II
1,000
0 1 2 3 4 5 6 7 8 9
Time, days
FIGURE 15: Effect of mixed solvent (glycerin/water) on the viscosity of CMC with different
substitution patterns
15
9. Stability
Although CMC has good stability towards degradation Suitable preservatives for food, cosmetic and
– enzymes and oxidants may still degrade it. Enzymes, pharmaceutical uses are given below.
either added as such or produced by microorganisms,
may degrade the cellulose chain, and thus, cause Sodium benzoate | Sorbates (Na and K salts)
serious, irreversible viscosity decreases.
Sodium propionate | Methyl parahydroxybenzoate
The normal route of enzyme contamination is via
microorganisms, present in the environment. These
infect the system where CMC is used and start pro-
ducing enzymes. An efficient way to stop enzymatic Oxidants, e.g. chlorine and hydrogen peroxide, cause
attacks is thus to prevent growth of microorganisms. degradation of the cellulose chain. Oxidative degrada-
This can be done by heat treatment or by adding tion occurs under alkaline conditions in the presence
preservative. Heating for about 30 minutes at 80 °C, of oxygen. Metal ions, like Fe2+ accelerate alkaline
or about 1 minute at 100 °C is normally sufficient to degradation.
destroy the microorganisms. Complete inactivation of
possibly present cellulolytic enzymes may require a To prevent oxidative degradation, CMC solutions
somewhat higher temperature and/or longer time. should not be exposed to the open air for longer than
Some preservatives suitable for CMC solutions are necessary, especially at elevated temperatures and pH.
listed below. During prolonged storage, the CMC solutions should
be preserved as soon as possible after preparation
Further information about type and amount of preser- and (if possible) maintained at neutral pH. Oxygen and
vative should be requested from the preservative man- sunlight should be excluded.
ufacturer.
Dowicide Santobrite
(Dow) (Monsanto)
Hydroxyquinoline 2-Biphenylol
All CMC grades are derived either from wood pulp or, Provided the product is stored as outlined above, most
sometimes, also from cotton linter. They are CMC grades remain in good condition for a period of
biodegradable and this also means that the shelf life of about 3 years. However, in general it is recommended
these products is limited. Consequently, it is important not to store CMC longer than 1 year, since even during
to store these products in a correct way to prevent appropriate storage some minor changes in the chemi-
unnecessary degradation. cal properties of the product are unavoidable. This is,
in particular, the case for high viscosity grades, where
Never store CMC in open bags. as an extra precaution before use, a re-check of the
chemical properties already after 6 months storage is
CMC is hygroscopic, meaning that it easily absorbs recommended.
moisture from the environment. The product should be
stored in its original packaging, in a dry and well-con- It is important to use clean equipment when handling
ditioned place. It is important to keep the storage area CMC, to avoid possible microbial contamination.
dry, clean, and dust free.
16
11. Blending
a 1 l o g v1 + a 2 l o g v2 + . . .
l o g vb= ––––––––––––––––––––––––––
a1 + a2 + ...
Where:
Vb = viscosity of the blend
a1 = the amount of component 1
v1 = the viscosity of component 1
a2 = the amount of component 2
v2 = the viscosity of component 2
10,000
mPa•s
5,000
2,000
1,000
500
200
Component A % 100 90 80 70 60 50 40 30 20 10 0
Component B % 0 10 20 30 40 50 60 70 80 90 100
17
Environment and Safety
CMC has been extensively evaluated by both Partial biodegradation of CMC in activated sludge
WHO/FAO Joint Expert Committee on Food Additives plants also necessitates assessment of the aquatic
(Jecfa) and by the Scientific Committee for Food in the toxicity of the intermediates formed during the bio-
European Union. The results of both toxicological degradation process. Tests made with intermediates of
evaluations were that no adverse toxicological effects CMC (DS=0.7) reveal that the biological treated CMC
could be identified. does not exhibit toxicity. Acute and chronic toxicity of
CMC (DS=0.7) and of the biodegradation intermediate
Aquatic organisms are exposed to CMC due to occa- of this CMC to aquatic organisms are summarized
sional direct discharge of CMC into surface water. No below. All no-effect concentrations (NOEC) values were
harmful effects to aquatic organisms of various CMC the highest concentrations tested.
and their intermediates have been detected.
Viscosity
Viscosity
properties of the blend are requested. 130
Blends of CMC and a nonionic cellulose 60
derivative will, in most cases, show a 110
synergistic effect on viscosity. The poly-
mer blend shows solution viscosities 40
90
considerably higher than would be
expected. This is illustrated in Figure 19,
20
where the viscosity behavior of blends 70
between FINNFIX® 2 000 + EHEC (ethyl-
hydroxy-ethyl cellulose) [FFigure 19A] and 0 50
FINNFIX® 300 + MC (methyl cellulose) 0 33 67 100 0 33 67 100
% CMC % CMC
Figure 19B] is depicted.
[F
FIGURE 19: Examples of viscosity behavior of blends of CMC and
other cellulose ethers
2. Other polysaccharides
100
0 % CMC 100 % Alginate 0 % CMC 100
100 % Guar gum 0 % CMC 100 % Xanthan gum 0
Measured
Theoretical
20
3. Proteins
OCH2COO- -
OH OH
CMC
OCH2COO- CH2OCH2COO- OH
NH3
+ NH3+
Protein
COO-
mPa•s
1,000
Cekol 10 000
100
2 3 4 5 6 7 8
pH
Stabilising agent
keeps suspended particles Thickening agent
or dissolved molecules stable gives viscosity to an
through chemical interaction aqueous formulation
Paper coating
Paper sizing Mainly purified
Ceramics FINNFIX® CMC grades, 98%
Textile sizing
22
Modifications of CMC
There are a number of interesting possibilities to modify • CROSSLINKING
the CMC molecule either by using CMC as raw Crosslinking of CMC can be done either through
material to add other functional groups or modifying a chemical reaction or through heat treatment. The
CMC through chemical or physical treatments. A few degree of crosslinking will affect the water solubility
examples will briefly be reviewed in this paragraph. of the CMC molecule and, at a certain point, the
molecule becomes insoluble in water. However, this
• ASSOCIATIVE PERFORMANCE molecule is still very hydrophilic and has the ability to
Associative performance can be achieved through a absorb and retain considerable amounts of water or
hydrophobic modification of the CMC molecule. An aqueous media. This ability combined with the fact
example of such a modification is given below, where that such a CMC type is still inherently biodegradable,
CMC is reacted with Alkyl Ketene Dimer (AKD), giving makes it attractive for use as a superabsorbent.
a surface active hydrophobic CMC molecule (J.M. Special types of crosslinked CMC, so called cros-
Huber patent). carmellose sodium, are extensively used in the phar-
maceutical industry as disintegrants for tablets.
Depending on the degree of hydrophobicity as well as Low or moderate crosslinking of the CMC molecule
the chemical composition of R1 and R2 respectively, creates a three-dimensional structure in solution, which
unique and specific functionallity can be achieved with affects the rheological properties. This type of CMC
this modified CMC. shows thixotropic flow behavior (see Figure 5) making
it attractive for use as an adhesive or as a thickener in
applications, where workability and flow characteristics
of the products are key elements.
– – – –
R1 CH – C CH R2 + CMC O R2 O
–
–
–
–
–
–
–
–
O
–
C – O R 1 – CH 2 – C – C – C – O – CMC
–
H
–
R1 and R 2 – C 6 – C 22
1. Moisture content
23
2. Viscosity
Depending on the grade of CMC, the viscosity is sample is completely dissolved. Stabilize the tempera-
determined in 4%, 2% or 1% aqueous solutions. ture of the solution in a water bath to 25 ± 0.5 °C.
Mix the sample slowly into distilled water by stirring Viscosity is measured with a Brookfield LVT viscometer
with a wire mixer at 550-600 rpm. Increase the speed using a spindle and speed according to the table
of the mixer to 700 ± 100 rpm and stir until the below.
5. Degree of substitution, DS
6. Determination of pH
24
e-mail: solutions@cpkelco.com
www.cpkelco.com
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The information contained herein is, to our best knowledge, true and accurate, but all recommendations or suggestions are made without
guarantee, since we can neither anticipate nor control the different conditions under which this information and our products are used.
THERE ARE NO IMPLIED OR EXPRESS WARRANTIES OF FITNESS FOR PURPOSE. Each manufacturer is solely responsible for ensuring
that their final products comply with any and all applicable federal, state and local regulations. Further we disclaim all liability with regard to
customers' infringement of third party intellectual property including, but not limited to, patents. We recommend that our customers apply for
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