SPECIE! i Sc0pe: This spectication covers technical requirements applicable for Seamless Carton and (Carbon Manganese Stool Boller Tubes required for manufacture of bolor tubing 10 14 12 20 30 40 5.0 60 70 20 oa 92 100 110 Material: Material Specification: BS 3059 : Part 2 : S2 360 : Cat2 /BS 3059: Part 2: $2 440 : Che all pecan sa ea clan th eng oh re Stee! shal be fully kiled and shail conform to all requirements of indian Boiler Regulations, Governing Code: 8S 3059 : Part 2: 1999, Process of manufacture: Hot Finished Seamless / Cold Finished Seamless (As indicated inthe enquiry or order). Delivery Condition: As per specification Tube Length: Exact Length (Tolerance on length shall be #56/-0 mm) Tube ends: Square cut free from burrs. Product Analysis: To be carried out on each heat basis, seagate Examination or Eddy-Current Test: Practice E 213 or E 309, 100 % of tubes ‘Shall be examined by Ultrasonic Examination or Eddy-Current Test, Hydraulic Test: ‘AI Mibes up to 38 mm OD shall be hydro tested at @ pressure of 250 kgiem sq 9. ‘Ailtubes above 38 mm OD shall be hydro tested ata pressure of 200 kg/em sq 9. lnspection Agency (IA): Loye's Register / Bureau Veritas, ») Review of manufacturer's Heat Treatment Records. Q Freee Manufactures Chemical Analysis for Heat and Product for compliance es per ‘Specification requirements. }) Endorsement of Test Certificates, Wdentification Marking: THERE Pressure Versa! Dison] TECHNICAL DEINERY COMME tar ‘SPECH NOT REV YAMA RARE ee ySrgcom, | SEAMLESS CARBON “AND CAREON : ES a (Henna) | WANGANESE STEEL TUBES SHEET 1 of2 05.10.2005 "| Issued for procurement RV vars ‘SKU Yn awCIFICAN 1BON MANGANESE 112 Hard Stamping: Hard stamping of WA stamp shall be carried out on each tube at a ‘stance of 150 mm spprox from tube end which shall be duly encircled with white paint 12.0 End Use: Tubes are required for manufacture of boiler tubing to be designed and constructed as per requirements of Indian Boller Regulations, 1950 induding latest amendments. 13.0 Test Certificates: 13.1 Manufacturers test certificates as per IER Form IIB duly endorsed by 1A shall be furnished in six sets, 13.2.0 Reporting Requirements: 13.2.1 Test certificates shall stale that all requirements of material specification, which are to be futfilled by material manufacturer have been fully complied with 13.2.2 Test certificates shall specifically report results of all tests required as per material ‘specification and this document along with folowing: ‘+ Certification of material as per IBR Form Ii, Manufacturer's name / symbol. CCortficate Ktntiicaton No and date of Issue. (Our Order No and Date. tem size, quantity and weight. Process of manufacture. Steal is fully killed. Complete chemicel analysis for ladle and product along with speciication range for ‘chemical analysis. * Heat treatment data ie. soaking time, soaking temperature and cooling medium for delivery ‘condition heat reatment. + Physical test results in as defvered condition, * Tensile specimen ype, size, gauge fengtn and gauge diameter along with specication ‘ange for physical properties. ‘+ Year and addenda of material specifications and code applicable as per this specication. + Resuts of Hysostatic Examination. ‘+ _ Visual and dimensional examination, ‘+ Kdentication marking on tubes and tags. 13.3. Test certificates shall be fumished at following address through Registered Post / a reliable ‘courier service along with despatch of materials: Head Contracts, Pressure Vessel Division, The Indian Sugar & Gen Engineering Corporation, YAMUNA NAGAR- 135 001 (Haryana), INDIA 14.0 Surface Protection: All tubes shall be coated with a coat of red oxide zine chromate Primer before carrying out marking by stencling or a coat of thin and clear vamish afier stencling. 15.0 Bundling of Tubes: 1541 All tubes shall be despatched duly bundled on each heat and size basis. Weight of a ‘bundle shall not exceed 3 MT. 152 Tubes of different heat and size shall be bundled separately. 15.3 Each bundle shall be provided with suitable lifting arrangement for handling at our end. |= Pressure Vessel Division | TECHNICAL DELIVERY CONDITIONS FOR [ SPECN NO | REV ‘The Indian Sugar & Gen Engg Corn | SEAMLESS CARBON AND CARBON re YAMUNA NAGAR ~135 001 (Haryana) _| MANGANESE STEEL TUBES SHEET 2 of 2 Kanha S2059-360-1407ORIGn V5