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98017170-1
DEALER MANUAL

To locate your local Hotsy Pressure Washer Dealer nearest you, please visit
COLD WATER SKID
DGB-2.52719

9.801-717.0-A
 CONTENTS
Important Safety Information.................................................................4-5
Operating Safety Instructions................................................................... 6
Component Identification.......................................................................... 7
Assembly Instructions............................................................................... 8
Installation Instructions............................................................................. 9
Operating Instructions.......................................................................10-11
General Cleaning Techniques & Tips...................................................... 12
Shut Down & Clean-up........................................................................... 12
Storage................................................................................................... 13
Troubleshooting.................................................................................14-15
Preventative Maintenance...................................................................... 16
Oil Change Record................................................................................. 16
Hose & Spray Gun Assembly & Parts List.............................................. 17
Frame Exploded View & Parts List.......................................................... 18
Tank Exploded View & Parts List............................................................ 19
Plumbing Exploded View........................................................................ 20
Plumbing Exploded View Parts List........................................................ 21
Specifications.......................................................................................... 22
VBA Unloader Exploded View & Parts List............................................. 23
LG Pump Exploded View & Parts List................................................24-25

Model Number ______________________________

Serial Number ______________________________

Date of Purchase ____________________________

The model and serial numbers will be found on a decal attached
to the pressure washer. You should record both serial number and
date of purchase and keep in a safe place for future reference.

3
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
PRESSURE WASHER
INTRODUCTION & IMPORTANT SAFETY INFORMATION
Thank you for purchasing this Pressure Washer. WARNING WARNING: Risk of asphyxiation.
We reserve the right to make changes at any time Use this product only in a well
without incurring any obligation. ventilated area.
5. Avoid installing machines in
Owner/User Responsibility: small areas or near exhaust
The owner and/or user must have an understanding of fans. Exhaust contains poi-
RISK OF
the manufacturer’s operating instructions and warnings ASPHYXIATION: USE sonous carbon monoxide
before using this pressure washer. Warning information THIS PRODUCT gas; exposure may cause loss
ONLY IN A WELL
should be emphasized and understood. If the operator VENTILATED AREA. of consciousness and may
is not fluent in English, the manufacturer’s instruc- lead to death. It also contains
tions and warnings shall be read to and discussed chemicals known, in certain quantities, to cause
SERVICE MANUAL

with the operator in the operator’s native language by cancer, birth defects or other reproductive harm.
the purchaser/owner, making sure that the operator
comprehends its contents. WARNING WARNING: Risk of fire. Do not
add fuel when the product is
Owner and/or user must study and maintain for future operating.
reference the manufacturers’ instructions. WARNING: Risk of explosion
The operator must know how to stop the machine — do not spray flammable
quickly and understand the operation of all controls. RISK OF FIRE. liquids.
Never permit anyone to operate the engine without DO NOT ADD FUEL
WHEN OPERATING 6. D o n o t p l a c e m a c h i n e
proper instructions. MACHINE. near flammable ob-
SAVE THESE INSTRUCTIONS jects as the engine is hot.
7. Allow engine to cool for 1-2 minutes before refu-
This manual should be considered a permanent
eling. If any fuel is spilled, make sure the area is
part of the machine and should remain with it if
dry before testing the spark plug or starting the
machine is resold.
engine. (Fire and/or explosion may occur if this is
When ordering parts, please specify model and not done.)
serial number. Use only identical replacement Gasoline engines on mobile or portable equipment
parts. shall be refueled:
This machine is to be used only by trained operators. a. outdoors;
b. with the engine on the equipment stopped;
IMPORTANT SAFETY c. with no source of ignition within 10 feet of
the dispensing point; and
INFORMATION
d. with an allowance made for expansion of the
WARNING: To reduce the risk of fuel should the equipment be exposed to a
injury, read operating instruc- higher ambient temperature.
tions carefully before using. In an overfilling situation, additional precautions
1. Read the owner's man- are necessary to ensure that the situation is
ual thoroughly. Failure to handled in a safe manner.
follow instructions could 8. Transport/repair with fuel tank EMPTY or with fuel
READ OPERATOR’S cause malfunction of the shut-off valve OFF.
MANUAL THOROUGHLY machine and result in
PRIOR TO USE. WARNING: Keep wand, hose,
death, serious bodily in- WARNING
and water spray away from elec-
jury and/or property damage.
tric wiring or fatal electric shock
2. Know how to stop the machine and bleed pressure
may result.
quickly. Be thoroughly familiar with the controls.
9. Do not spray water on or near
3. Stay alert — watch what you are doing.
electrical components.
4. All installations must comply with local codes. KEEP WATER
Contact your electrician, plumber, utility company SPRAY AWAY FROM
ELECTRICAL WIRING.
or the selling distributor for specific details.

4
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 IMPORTANT SAFETY INFORMATION
WARNING: Flammable liquids
WARNING
can create fumes which can
ignite, causing property dam-
age or severe injury.
WARNING: Risk of explosion —
Do not spray flammable liquids.
RISK OF EXPLOSION:
DO NOT SPRAY 10. Keep operating area clear of
FLAMMABLE
LIQUIDS.
all persons.
WARNING: This machine ex-
WARNING
ceeds 85 db appropriate ear
protection must be worn.
EAR PROTECTION
MUST BE WORN
WARNING: High pressure spray
WARNING
can cause paint chips or other
particles to become airborne
and fly at high speeds. To avoid
personal injury, eye, hand and
foot safety devices must be
USE PROTECTIVE worn.
EYE WEAR
AND CLOTHING 11. Eye, hand, and foot protec-
WHEN OPERATING
tion must be worn when
THIS EQUIPMENT.
using this equipment.
WARNING: Grip cleaning wand
WARNING
securely with both hands be-
fore starting. Failure to do this
could result in injury from a
whipping wand.
TRIGGER GUN KICKS
BACK - HOLD WITH
BOTH HANDS
WARNING: High pressure de-
WARNING
veloped by these machines will
cause personal injury or equip-
ment damage. Keep clear of
nozzle. Use caution when op-
erating. Do not direct discharge
RISK OF INJECTION stream at people, or severe
OR SEVERE INJURY
injury or death will result.
TO PERSONS. KEEP
CLEAR OF NOZZLE.
12. To reduce the risk of injury, close supervision is
necessary when machine is used near children.
Do not allow children to operate the pressure
washer. This machine must be attended during
operation.
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
PRESSURE WASHER
13. Never make adjustments on machine while in
operation.
14. Be certain all quick coupler fittings are secured
before using pressure washer.
WARNING: Protect machine from
WARNING
freezing.
15. To keep machine in best
operating conditions, it is
important you protect machine
from freezing. Failure to protect
SERVICE MANUAL
PROTECT FROM machine from freezing could
FREEZING cause malfunction of the
machine and result in death,
serious bodily injury, and/or property damage. Fol-
low storage instructions specified in this manual.
16. The best insurance against an accident is precau-
tion and knowledge of the machine.
WARNING: Be extremely careful
WARNING
when using a ladder, scaffolding
or any other relatively unstable
location. The cleaning area
should have adequate slopes
and drainage to reduce the pos-
sibility of a fall due to slippery
RISK OF INJURY FROM
FALLS WHEN USING surfaces.
LADDER.
17. Do not overreach or stand on unstable support.
Keep good footing and balance at all times.
18. Do not operate this machine when fatigued or
under the influence of alcohol, prescription medi-
cations, or drugs.
19. Inlet water must be clean fresh water and no hotter
then 90°F.
20. Manufacturer will not be liable for any changes
made to our standard machines or any compo-
nents not purchased from us.
21. Do not allow acids, caustic or abrasive fluids to
pass through the pump.
22. Never run pump dry or leave spray gun closed
longer than 1-2 minutes.
Follow the maintenance instructions
specified in the manual.
CAUTION: Never use: Insecticides, pesticides or
weed killers; bleach, chlorine products or other cor-
rosive chemicals; paint thinner, gasoline, oil and other
solvents; tri sodium phosphate products; ammonia
products or acid based products.
These chemicals will harm the unit and damage
surfaces being cleaned. Use manufacturer recom-
mended detergents.
5
PRESSURE WASHER
OPERATING SAFETY INSTRUCTIONS
When operating a vehicle used to transport this Cold 4. Stay alert for holes, rocks and other hidden haz-
Water Skid, basic safety precautions should be ob- ards in the terrain.
served including the following: 5. Keep away from drop-offs, ditches and embank-
1. Inspect vehicle before operating. Securely anchor ments. The machine could suddenly turn over if
DGB-2.52719 Cold Water Skid to cargo bed of a wheel is over the edge of a cliff or ditch or if an
truck or utility vehicle. Repair or replace dam- edge caves in.
aged, badly worn, or missing parts. Make sure 6. Braking could shift the load and affect vehicle
guards and shields are in good condition and stability.
fastened in place.
2. Before backing up or turning, look behind and
around the utility vehicle for children.
SERVICE MANUAL

3. Drive slowly when turning.

4. Reduce speed and load when driving on rough
or hilly ground.
5. Avoid sudden starts, stops or turns.
6. Always use a level turn around area.
7. Observe parking/safety regulations before oper-
ating vehicle.
8. Before operating this Cold Water Skid, stop
vehicle on a level surface, not on a slope. Set
parking brake and stop engine.
9. Never operate utility vehicle or truck with the
cargo box raised.
10. Do not raise box or truck bed when DGB-2.52719
Cold Water Skid washer tank has water in it.
11. DO NOT operate the pressure washer while the
vehicle is in motion.
12. Safe operation requires your full attention. DO
NOT wear radio or music headphones while
operating this unit.

AVOID TIPPING
WARNING: Accidents resulting
WARNING in serious injury or death can
occur from tipping the utility
vehicle with the DGB-2.52719
Cold Water Skid loaded.

RISK OF INJURY FROM

VEHICLE TIPPING WITH
SKID LOADED

1. Drive slowly when turning. Sharp turns could

cause the utility vehicle to tip over.
2. Reduce speed and exercise extreme caution on
slopes or on rough ground.
3. Do not stop or start suddenly when going uphill or
downhill. Be especially cautious when changing
direction on slopes.

6
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 COMPONENT IDENTIFICATION

PRESSURE WASHER
Wand

Spray Gun
Water
Storage Tank
High Pressure
Hose

SERVICE MANUAL
Hose Reel

Pressure
Nozzles

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Unloader

Pump
Protector Storage
Box Soap
C

Injector
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Starter
98017170-2
Grip

Pump

Pump — Develops high pressure.
Starter Grip— Used for starting the engine manu-
ally.
Spray Gun — Controls the application of water and
detergent onto cleaning surface with trigger device.
Includes safety latch.
Wand — Must be connected to the spray gun.
High Pressure Hose — Connect one end to water
pump discharge nipple and the other end to spray gun
or hose reel.
Soap Injector — Adds soap downstream when (Black)
soap nozzle is used.
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
Storage Box— For general storage of tools, detergent
bottles, etc.
Pump Protector — Cycles fresh cool water through
pump when recirculating water reaches 140°F.
NOTE: If trigger on spray gun is released for more
than 1-2 minutes, water will leak from valve. Warm
water will discharge from pump protector. This
system prevents internal pump damage.
7
 ASSEMBLY INSTRUCTIONS
PRESSURE WASHER

98017170-6 98017170-7
SERVICE MANUAL

STEP 1: Attach wand extension to spray gun. STEP 2: Using coupler, attach the high pressure hose
to the spray gun.

98017170-8 98017170-9

STEP 3: Pull the spring-loaded collar of the wand
coupler back to insert your choice of pressure nozzle.
CAUTION: Do not run the pump without water
or pump damage will result
STEP 4: Release the coupler collar and push the
nozzle until the collar clicks. Pull the nozzle to make
sure it is seated properly.

98017170-10

STEP 5: Attach hoses to the hose reel.

8
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 INSTALLATION INSTRUCTIONS

PRESSURE WASHER
Only install the DGB-2.52719 Cold Water Skid in Mount with Tank End
vehicles capable of supporting 1,000 lbs. Facing Front or Rear
WARNING! Damage or roll- of Vehicle
WARNING over accidents may occur if
weight limits are not followed.

RISK OF INJURY FROM

VEHICLE TIPPING WITH

SERVICE MANUAL
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Never install unit with tank facing bed sides. This
will create an unsafe condition that could cause a
rollover accident.

CH
Tee Plug

AU
D!
Only operate the DGB-2.52719 Cold Water Skid in
a vehicle with a level surface to prevent damage to 98017170-23
Forklift Holes
engine and the pump oiling system.
Only load the DGB-2.52719 Cold Water Skid into Use Tie Down
vehicle on a level surface with the parking brake Straps
engaged.
WARNING! Never lift or install the DGB-2.52719
Cold Water Skid in a vehicle with water in the
65 gallon tank. Drain tank by removing tee plug
before this action is attempted.
Never attempt to lift the DGB-2.52719 Cold Water
Skid without a forklift or hoist.
When lifting with a forklift, use forklift holes provided
on the units frame.
When lifting with a hoist, use only certified lifting
straps that are rated for the weight of the 1000 lb.
Cold Water Skid. Fasten straps to the unit securely
and avoid damaging components with strap tension
before lifting.

WARNING!
Always secure your load
before driving. To prevent load
shifting, the DGB-2.52719 Cold
Water Skid should be secured
in place with tie down straps,
chain or bolted to the vehicle
bed.

9
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 OPERATING INSTRUCTIONS
PRESSURE WASHER

Water Tank
Oil Dipstick

98017170-12
SERVICE MANUAL

98017170-11

STEP 1: Fill tank with clean water.
STEP 2: Check engine oil level. Oil level should be
level with the bottom of the oil filler neck. Be sure the
machine is level when checking the oil level. (Refer to
the engine's operating manual included with machine.)
We recommend that the oil be changed after the first
20 hours of use, then once every 100 hours. NOTE:
Improper oil levels will cause low oil sensor to shut off
engine. IMPORTANT! Do not run engine with high
or low oil levels as this will cause engine damage.

Dipstick Oil Window

Gas Tank
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98017170-13 98017170-14

STEP 3: Remove shipping cap and install oil dipstick. STEP 4: Fill gas tank with unleaded gasoline. Do not
Check pump oil level by using dipstick or observe oil use leaded gasoline.
level in oil window (if equipped). Use 40 wt. (non
detergent) oil.

Safety Latch

98017170-15 98017170-16

STEP 5: Trigger the spray gun to eliminate trapped air WARNING! Never replace nozzles without
then wait for a steady flow of water to emerge from engaging the safety latch on the spray gun
the spray wand. Then install nozzle. trigger.

10
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 OPERATING INSTRUCTIONS

PRESSURE WASHER
Choke
Lever
Fuel
Shut-Off
Lever

SERVICE MANUAL
98017170-17 98017170-18

STEP 6: Rotate the fuel shut-off valve to the "OPEN"
position. When the engine is not in use, leave the fuel
valve in the "CLOSE" position.
STEP 7: Move the choke lever to the "Choke" posi-
tion (on a warm engine, leave the choke lever in the
run position). Move the choke lever to the "Closed"
position. To restart a warm engine, leave the choke
lever in the "Open" position.

!D
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C
On-Off Switch

98017170-19 98017170-20

STEP 8: Turn the engine switch to "On" position.
Move the throttle lever to "Fast" position, shown on the
engine as a rabbit.
STEP 9: Pull the starter grip. If the engine fails to start
after 2 pulls, squeeze the trigger gun to release pres-
sure and repeat step. Return starter gently. After the
engine warms up enough to run smoothly, move choke
to run position and throttle to fast position.
CAUTION: Small engines may kick back. Do not
hold pull starter grip tightly in hand.

98017170-21

The five color-coded quick connect nozzles provide

a wide array of spray widths from 0° to 40° and are
easily accessible when placed in the convenient rub-
ber nozzle holder, which is provided on the front of
the machine.
NOTE: For a more gentle rinse, select the white 40°
or green 25° nozzle. To scour the surface, select the
yellow 15° or red 0° nozzle. To apply detergent select
the black nozzle. 11
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 THERMAL PUMP PROTECTION RINSING
PRESSURE WASHER

If you run the engine on your pressure washer for
1-2 minutes without pressing the trigger on the spray
gun, circulating water in the pump can reach high
temperatures. When the water reaches this tempera-
ture, the pump protector engages and cools the pump
by discharging the warm water onto the ground. This
thermal device prevents internal damage to the pump.
It will take a few seconds for the detergent to clear.
Apply safety latch to spray gun. Remove black soap
nozzle from the quick coupler. Select and install the
desired high pressure nozzle. NOTE: You can also stop
detergent from flowing by simply removing detergent
siphon tube from bottle.

CLEANING TIPS SHUT DOWN AND CLEAN-UP

Pre-rinse cleaning surface with fresh water. Place de-
tergent suction tube directly into cleaning solution and
SERVICE MANUAL

apply to surface at low pressure (for best results, limit

your work area to sections approximately 6 feet square
and always apply detergent from bottom to top). Allow
detergent to remain on surface 1-3 minutes. Do not
allow detergent to dry on surface. If surface appears
to be drying, simply wet down surface with fresh water.
If needed, use brush to remove stubborn dirt. Rinse at On-Off Switch
high pressure from top to bottom in an even sweep-
ing motion keeping the spray nozzle approximately
1 foot from cleaning surface. Use overlapping strokes 98017170-19

as you clean and rinse any surface. For best surface

cleaning action spray at a slight angle. STEP 1: Turn off the engine.

Recommendations:
• Before cleaning any surface, an inconspicuous
area should be cleaned to test spray pattern and
distance for maximum cleaning results.
• If painted surfaces are peeling or chipping, use
extreme caution as pressure washer may remove
the loose paint from the surface.
• Keep the spray nozzle a safe distance from the
surface you plan to clean. High pressure wash a
small area, then check the surface for damage. If
98017170-15
no damage is found, continue to pressure washing.
CAUTION - Never use: STEP 2: Press trigger to release water pressure.
• Bleach, chlorine products and other corrosive
chemicals
• Liquids containing solvents (i.e., paint thinner,
gasoline, oils)
• Tri-sodium phosphate products
• Ammonia products
• Acid-based products
These chemicals will harm the machine and will dam-
age the surface being cleaned.
Safety Latch

98017170-16

STEP 3: Engage the spray gun safety latch.

12
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 STORAGE

CAUTION: Always store your pressure washer
in a location where the temperature will not fall
below 32°F (0°C). The pump in this machine is sus-
ceptible to permanent damage if frozen. FREEZE
DAMAGE IS NOT COVERED BY WARRANTY.
1. Stop the pressure washer, squeeze spray gun
trigger to release pressure.
2. Detach water supply hose and high pressure
hose.
3. Turn on the machine for a few seconds, until re-
maining water exits. Turn engine off immediately.
PRESSURE WASHER
After Extended Storage
CAUTION: Prior to restarting, thaw out any
possible ice from pressure washer hoses,
spray gun or wand.
Engine Maintenance
During the winter months, rare atmospheric conditions
may develop which will cause an icing condition in the
carburetor. If this develops, the engine may run rough,
lose power and may stall. This temporary condition can
be overcome by deflecting some of the hot air from the
engine over the carburetor area. NOTE: Refer to the

SERVICE MANUAL
4. Drain the gas from the engine. engine manufacturer's manual for service and mainte-
5. Do not allow high pressure hose to become nance of the engine.
kinked.
6. Store the machine and accessories in a room
which does not reach freezing temperatures.
CAUTION: Failure to follow the above directions
will result in damage to your pressure washer.
When the pressure washer is not being operated or is
being stored for more than one month, follow these
instructions:
1. Replenish engine oil to upper level.
2. Drain gasoline from fuel tank, fuel line, fuel valve
and carburetor.
3. Pour about one teaspoon of engine oil through
the spark plug hole, pull the starter grip several
times and replace the plug. Then pull the starter
grip slowly until you feel increased pressure which
indicates the piston is on its compression stroke
and leave it in that position. This closes both the
intake and exhaust valves to prevent rusting of
cylinder.
4. Cover the pressure washer and store in a clean,
dry place that is well ventilated away from open
flame or sparks. NOTE: The use of a fuel additive,
such as STA-BIL®, or an equivalent, will minimize
the formulation of fuel deposits during shortage.
Such additives may be added to the gasoline in
the fuel tank of the engine, or to the gasoline in a
storage container.

13
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 TROUBLESHOOTING
Troubleshooting Guide

PROBLEM POSSIBLE CAUSE SOLUTION

LOW Insufficient water supply. Closed Use larger garden hose; clean inlet water
OPERATING faucet. Inlet hose kinked screen. Open faucet.
PRESSURE
Clogged inlet hose strainer Check plumbing system for leaks. Re-tape
leaks with Teflon tape.
Faulty or improperly adjusted Adjust unloader for proper pressure. Tamper-
unloader valve ing with the factory setting may cause person-
al injury and/or property damage and will void
the manufacturer's warranty. Install repair kit
PRESSURE WASHER

when needed. Contact local dealer.

Worn packing in pump Contact local dealer.

Machine has been stored
in freezing temperatures
Slow engine RPM
FLUCTUATING Worn or dirty pump valves
PRESSURE
Nozzle is obstructed
Thaw out machine completely, including hose,
spray gun and wand.
Contact local dealer.
Contact local dealer.
Blow out or remove debris with fine needle.

Pump sucking air, inlet hose
leaking
Gasoline engine altitude
Check all pump lines and connections.
The gasoline engine is preset for operation at
altitudes below 1000 feet above sea level. If op-
erated at higher altitudes, it may be necessary
to install a high altitude main jet in the carbure-
tor. Contact your local authorized engine sales
and service center for details.

PRESSURE LOW Nozzle worn Replace nozzle.

AFTER PERIOD
OF NORMAL USE Unloader valve worn Replace unloader valve.

ENGINE WILL NOT Low oil shutdown Fill engine with oil.
START OR STOPS
WHILE OPERATING Out of gas Fill fuel tank.
Water in gasoline Drain gas tank; fill with clean fuel.
ENGINE IS Nozzle partially blocked Clean nozzle.
OVERLOADED
Excessive pressure from high Adjust engine throttle to lower RPM.
engine RPM
WATER OR OIL A small amount of leaking is If excessive leaking occurs, contact local
LEAKING FROM normal dealer.
BOTTOM OF PUMP

PRESENCE Water sprayed at machine

OF WATER Change oil. Direct spray away from machine.
IN PUMP OIL
High humidity in air Check and change oil twice as often.
Piston packing worn. Oil seal Contact local dealer.
worn.

14
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 TROUBLESHOOTING

PRESSURE WASHER Troubleshooting Guide

PROBLEM POSSIBLE CAUSE SOLUTION
ENGINE Not enough gas or engine oil Fill tank with gas. Check oil level.
OPERATES FOR
15 MIN. THEN Vapor lock developed by heat Keep gas tank full to avoid vapor locking.
STOPS of day
Obstruction in fuel filter Clean or replace fuel filter.

ENGINE Dirty air filter Replace air filter.

LACKS POWER

ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine
runs smoothly.
WATER Piston packing worn Contact local dealer.
DRIPPING FROM
UNDER PUMP O-Ring plunger retainer worn Contact local dealer.

Cracked piston Contact local dealer.

OIL DRIPPING Oil seal worn or damaged Contact local dealer.

WATER Spray gun closed with machine Open spray gun or turn off machine.
LEAKING running 5 minutes or longer
FROM PUMP Excess water supply pressure Place a pressure regulator at end of 50' garden
PROTECTOR hose.

NO DETERGENT Detergent suction tube not Check connection.

properly connected to machine

Detergent is too thick Dilute detergent. For best results, use

manufacturers detergent.

Detergent filter valve is at low- Set detergent filter valve to a higher setting.
est setting

Filter on detergent suction tube Run warm water through filter to remove debris.
is clogged
Damaged or clogged detergent Remove obstruction or replace detergent
suction tube suction tube.

A high pressure nozzle is Replace with black detergent nozzle.

attached.
Discharge nozzle is obstructed Blow out or remove debris with fine needle.

GARDEN HOSE Loose fittings Tighten fittings.

CONNECTION
LEAKS Missing/worn rubber washer Insert new washer.

SPRAY WAND Spray wand not properly Slide the spray wand into the gun. Turn the
LEAKS attached wand collar clockwise onto the spray gun
threads until tight.

Broken o-ring Call your distributor and order an o-ring.

PUMP IS NOISY Pump is sucking air Check that hoses and fittings are air tight. Turn
off machine and purge pump by squeezing
trigger gun until a steady flow of water emerges
through nozzle. 
15
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 PREVENTATIVE MAINTENANCE
PRESSURE WASHER

This pressure washer was produced with the best available materials and quality craftsmanship. However, you
as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa-
tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer
for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
Perform maintenance more often under severe conditions.

MAINTENANCE SCHEDULE
Inspect Daily
Change First month or 20 hours. Every 100 hours or every 6
Engine Oil
months after first month.
SERVICE MANUAL

Filter Every 50 hours.

Inspect Every 50 hours
Air Cleaner/Filter
Clean Monthly
Engine Fuel Filter 500 hours or 6 months
Spark Plug Maintenance 300 hours or annually
Clean Fuel Tank(s) Annually
Replace Fuel LInes Annually
Inspect Oil level daily
Pump Oil
Change After first 50 hours, then every 500 hours or annually
Replace High Pressure Nozzle Every 6 months
Replace Quick Connects/O-Rings Annually/As needed
Clean Water Screen/Filter Weekly
Replace HP Hose Annually (if there are any signs of wear)

OIL CHANGE RECORD

Check pump oil and engine oil level before first use of your new pressure washer.

Estimated Operating Estimated Operating

Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last
Month/Day/Year Oil Change Month/Day/Year Oil Change

16
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 HOSE & SPRAY GUN ASSEMBLY

PRESSURE WASHER
5

SERVICE MANUAL
4

98017250-22

HOSE & SPRAY GUN PARTS LIST

ITEM PART NO. DESCRIPTION 10.4 GPM 1
QTY ITEM PART NO. DESCRIPTION
1 9.802-166.0 Coupler, 3/8" Socket, QTY
Female, Brass 1 4 9.802-219.0 Wand Assy, Side Grip
2 8.917-057.0 Hose 3/8" x 50, w/ 1/4" Coupler, 35 1
1W, TS, SO-SW, CP 1 5 9.802-164.0 Coupler, 1/4" Socket, Female,
3 8.710-384.0 Gun, St-1500, 5000 PSI, Brass 1
6 9.802-171.0 Coupler, 3/8" Plug, Male,
Steel/Zinc 1

17
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 FRAME EXPLODED VIEW
PRESSURE WASHER

3
7
SERVICE MANUAL

ns States
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11 98017170-3
4
5

FRAME EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION
1 8.922-982.0 Base, Pump, ATP 1 QTY
2 8.922983.0 Base, Tank, ATP 1 8 8.932-967.0 Label, Nozzle
0°, 15°, 25°, 40°, & Soap 1
3 8.922-984.0 End Plate, ATP 2
9 8.712-331.0 Nozzle, 0003, Red, 1
4 8.922-985.0 Box, Storage, ATP 1
8.712-333.0 Nozzle, 1503, Yellow 1
5 8.753-397.0 Rivet, 1/4" PRST 34 8.712-334.0 Nozzle, 2503, Green 1
6 8.932-968.0 Label, Intended For Outdoor 8.712-335.0 Nozzle, 4003, White 1
Use-USA 1 8.712-398.0 Nozzle, 6540, Brass 1
7 9.800-034.0 Label, Clear Lexan 1 10 8.706-547.0 Grommet, 1/2" x 1" x 1/2" 5
11 9.800-006.0 Label, Hot/Caliente 1

18
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 TANK EXPLODED VIEW

PRESSURE WASHER
11
16

11
14
12
11
20 17
16
18 13 11

15
8
11
15

SERVICE MANUAL
21 14

17
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19
13 12
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98017170-4
11

TANK EXPLODED VIEW PARTS LIST

ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION QTY
QTY 11 9.802-807.0 Washer, 3/8", SAE, Flat Zinc 12
1 8.753-020.0 Tank, 65 Gallon 1 12 9.802-720.0 Bolt, 3/8 x 1" NC HH 4
2 9.800-049.0 Label, Manufacturer's 13 9.802-193.0 Gasket, Neoprene, 20" 6
Cleaning Solution 1
14 9.802-779.0 Nut, ESNA, NC 6
3 9.800-041.0 Label, Warning, Super Skid 1
15 8.922-986.0 Straps, ATP SS 4
4 9.803-842.0 Label, Instructions. BR 1
16 9.802-731.0 Bolt, 3/8"-16 x 2" HH Zinc 2
5 8.706-439.0 Nipple, 1" PVC 80, Close 1
17 8.753-397.0 Rivet, 1/4" PRST 4
6 8.706-899.0 Nipple, JIC x 3/4" Pipe 1
18 8.923-033.0 Hook, Wand, ATP 1
7 8.706-412.0 Bushing, 1" x 3/4" MT x FT
PVC 80 1 19 8.923-034.0 Bracket, Wand, ATP 1

8 8.923-035.0 Support, Tank, ATP 2 20 8.706-529.0 Grommet, 1-3/4" Rubber 1

9 8.706-429.0 Tee, 1" FPT x FPT, PVC 80 1 21 9.802-065.0 Grommet, 1-5/16" Rubber 1

10 8.725-518.0 Plug, SCH 40, 1" PVC 1 19

DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 PLUMBING EXPLODED VIEW
PRESSURE WASHER

27
26
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SERVICE MANUAL

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20
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 PLUMBING EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION
QTY
1 8.751-730.0 Engine, EX170, Subaru 1
2 8.904-748.0 Pump, Hotsy HG2530G.1 1
3 9.803-899.0 Unloader, VBA35, LG/LD/LE
6.6 GPM @3500 1
4 9.122-002.0 Hose Reel, Fixed Base 1
5 9.802-716.0 Bolt, 5/16" x 2" NC HH 4
6 9.802-099.0 Washer, Snubbing 4
7 8.917-689.0 Banjo Bolt 3/8" Short 1
8 9.804-025.0 Pump Protector, 1/4' 145° 1
9 8.917-700.0 Banjo Bolt, 1/2" Short 1
10 9.802-067.0 Bumper Pad, Engine 4
11 8.706-207.0 Elbow, 3/8", Street 90° 1
12 9.802-171.0 Coupler, 3/8" Plug, Male 2
13 9.800-008.0 Label, Danger, Cool Engine 1
14 9.802-166.0 Coupler, 3/8" Socket 1
15 9.802-132.0 Elbow, 3/4" MASE x 1/2" MPT 1
16 9.802-224.0 Chemical Injector Assy
2-3 GPM, 0.70 1
17 8.917-268.0 Wlmt, Tab, Bracket 1
18 8.709-091.0 Clamp, Wire/Tube, 1.25 OD 1
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
PRESSURE WASHER
QTY
19 9.802-152.0 Swivel, Fem, Push-On 2
20 9.802-261.0 Hose, 3/4" Push-On 2.8 ft
21 8.918-427.0 Hose, 3/8" x 36", 2 Wire 1
22 9.802-720.0 Bolt, 3/8" x 1", NC HH 4
23 9.802-039.0 Elbow, 1/2", 90°
JIC x 3/8" MPT 2
24 9.802-707.0 Bolt, 5/16"-24 x 3/4" NF HH 4
25 8.718-980.0 Washer, 5/16" Flat SAE 4
SERVICE MANUAL
26 9.802-753.0 Screw, 1/4"-20 x 3/4"
Whiz Loc 4
27 9.802-204.0 Clamp, Wire/Tube, .75" Dia 2
28 8.718-980.0 Washer, 5/16" Flat, SAE 8
29 9.802-779.0 Nut, 3/8", ESNA, NC 10
30 9.802-807.0 Washer, 3/8", Flat, Zinc 20
31 9.802-776.0 Nut, 5/16"-18, ESNA 4
32 8.706-984.0 Adapter, 1/2 FPT x 1/2 MPT 1
21
 SPECIFICATIONS
PRESSURE WASHER Specifications

Machine Pressure Nozzle Hose Pump Pump Unloader Engine Engine

Model GPM (PSI) Size Part # Model Part # Part # cc Part #
1.107-232.0 2.5 2700 3.0 9.801-728.0 HG2530G.1 8.904-748.0 9.803-899.0 EX169 8.751-730.0

22
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 VBA UNLOADER EXPLODED VIEW
9.803-899.0 6.6 GPM @ 3500 PSI
VBA35 UNLOADER EXPLODED VIEW PARTS LIST
ITEM PART # DESCRIPTION KIT QTY
1 Body Valve 1
Body Valve 1
2 O-Ring A, C 1
3 Seat C 1
4 Ball, Sub-assy C 1
5 O-Ring A 1
6 9.803-907.0 Guide Bushing 1
7 Teflon Ring A 1
8 O-Ring A 2
9 O-Ring A 1
10 9.803-911.0 Connector 1
11 Teflon Ring A 1
12 70-120207 Stem C 1
13 9.803-914.0 Connector, Female 1
14 O-Ring A, B 1
15 Spring B 1
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
PRESSURE WASHER
SERVICE MANUAL
ITEM PART # DESCRIPTION KIT QTY
16 Poppet B 1
17 9.802-893.0 Seal Washer 3/8 2
18 9.803-919.0 Banjo Bolt, 3/8" Solid Cap 1
19 9.803-920.0 Banjo Bolt 1/2 w 1/4" Pilot 1
20 9.803-921.0 Seal Washer 1/2 2
21 Plate C 1
22 Spring C 1
23 8.933-021.0 Set Screw 1
24 9.803-925.0 Nut 1
25 9.803-926.0 Brass Handle 1
Kit A 8.717-672.0 O-Ring Repair Kit
Kit B 8.717-673.0 Outlet Kit
Kit C 8.717-674.0 Stem Repair Kit
23
PRESSURE WASHER
PUMP EXPLODED VIEW
8.904-748.0 HG2530G.1
SERVICE MANUAL
PUMP EXPLODED VIEW PARTS LIST
ITEM PART NO. DESCRIPTION QTY
1 9.803-938.0 Crankcase 1
2* See Kit Plunger Oil Seal 3
3* See Kit O-Ring Ø1.78 x 28.30 3
4* See Kit Pressure Ring, 15mm 3
5* See Kit U-Seal, 15mm 3
6* See Kit Intermediate Ring 15mm 3
7* See Kit Backup Ring 15mm 3
8* See Kit U-Seal, 15mm 3
9* See Kit Support Ring, 15mm 3
10 9.802-926.0 Brass Plug, 1/2" 1
11 9.803-199.0 Copper Washer 1/2" 1
12 9.803-946.0 Manifold Housing 1
13* 9.803-947.0 O-Ring Ø1.78 x 15.54 6
14* See Kit Valve Assembly 6
15* 9.803-948.0 O-Ring Ø2.62 x 18.77 6
16 9.803-949.0 Valve Plug 6
17 9.803-950.0 Washer, Copper 1
18 9.803-951.0 Brass Plug G1/4 1
24
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
TORQUE
SPECS
Item # Ft.-lbs
16 65
19 18
27 7.6
38 8
40 7
50 13
ITEM PART NO. DESCRIPTION QTY
19 9.803-952.0 Manifold Stud Bolt 8
20 9.802-884.0 Washer 8
21 9.803-198.0 Copper Washer 3/8" 1
22 9.802-925.0 Brass Plug 3/8" 2
27 9.802-939.0 Hexagonal Screw 9
28 9.803-953.0 Bearing Cover 1
29 9.803-954.0 Seal Bearing 1
30 9.802-914.0 Snap Ring 1
31 9.803-955.0 Ball Bearing 1
32 8.717-069.0 Crankshaft (2530G) 1
8.717-070.0 Crankshaft (3030G) 1
33 9.803-957.0 Oil Dip Stick 1
34 9.804-581.0 O-Ring 3.53 x 55.56 1
35 9.804-582.0 Needle Roller Bearing 1
36 8.717-212.0 Engine Flange 1
37 9.803-210.0 Spring Washer 4
38 9.804-584.0 Flange Screw 4
 LG PUMP EXPLODED VIEW

PRESSURE WASHER
ITEM PART NO. DESCRIPTION QTY
39 9.804-585.0 Crankshaft Seal 1
40* See Kit Plunger Nut 3
41* See Kit Copper Spacer 3
42* See Kit Plunger, 15mm 3
43* See Kit Copper Spacer 3
44* See Kit O-Ring Ø1.78x5.28 3
45* See Kit Teflon Ring 3
46 9.803-964.0 Plunger Rod 3

SERVICE MANUAL
47 9.803-965.0 Connecting Rod Pin 3
45 9.803-966.0 Connecting Rod 3
49 9.803-218.0 Spring Washer 6
50 8.933-020.0 Connecting Rod Screw 6
54 9.803-969.0 O-Ring 2.62 x 107.62 1
53 9.803-968.0 Crankcase Cover 1
52 9.803-197.0 Gasket, G3/4 1
51 9.803-202.0 Sightglass G3/4 1

* Part available in kit (See below)

REPAIR KIT NUMBER 8.725-354.0 8.725-355.0 9.803-934.0 9.803-936.0 9.803-937.0

Complete
Plunger Seal Seal Packing Plunger Complete Plunger Oil
KIT DESCRIPTION 15mm 15mm 15mm Valve Seals
ITEM NUMBERS 3, 4, 5, 40, 41, 42,
3, 5, 7, 8, 9 13, 14, 15 2
INCLUDED 6, 7, 8, 9 43, 44, 45
NUMBER OF CYLINDERS
3 1 1 6 3
KIT WILL SERVICE

25
DGB-2.52719 Cold Water Skid • 9.801-717.0 A
 If you need SERVICE on your pressure washer, contact your local Hotsy
dealer or visit www.Hotsy.com. Smart phone users scan the code below to
link directly to the Service Request page.

To REGISTER your pressure washer, please visit our Warranty Registration

page at www.hotsy.com/WarrantyRegistration.aspx or scan the code
below with your smart phone.

Form # 9.801-717.0 A • Revised 8/14 • Printed in U.S.A.