Bi -n man hge Chi tiér miy Neugtén Tromg Hing ~ Coin 2 ~ K46 1.1 Chon dong co va phan phdi ty sé truyén 1.1.1 Xéc dinh cdng suat déng co ~ Céng suat trén truc dng co dign duge xdc dinh theo céng thitc: af = Trong dé: Pa P,: Céng suat trén truc may cong tée 11: Higu suat truyén dong Pa Céng suat trén truc déng co + y= TIn' Theo so d8 cia bai ra thi T= Mens di «MS « Tso sang » Maseh V6i m, k la sé cap 6 lin va sé cap banh ring: m=4; k Dua vio bang 2.3 (Tinh todn thiét ké hé dan dong co khi- Trinh Chat — Lé Vin Uyén ) tim duge Mihsp fi = 9,99; Td tan = 0,995 Nosnh ring = 9,97; Mxich = 0,92 > 1=0.99.0,99%. 0,97°. 0,92 = 0,831 _ p= Fv__ 6500.0,45 > + P= Pe Tggg-= gogo = 2825 KW => Py=0,952. a =3,35 KW 1.1.2 _Xée dinh so bé s6 vong quay déng b6 - Ty sé truyén u, cia hé théng dan déng Y= Uno Usieh - Sé vong quay cia truc tang quay y= n_ = seen ns = 36 (vong/phat) - Theo bang 2.4, ty sé truyén nén ding cho cc b6 truyén trong hé: unary = 8°40 (Hép gidm téc 2 cap); Use = 245 => w= (8°40).( 2#5) = (16200) Sé ving quay so bd Thy = Niv- Un = 36. (16200) =(576+7200) (vdng/phit) 1.1.3 Chon quy eich dng co - Dong co duge chon dya vao bang P1.1 dén bang P1.7 va phai théa man digu kign sau: Ha Noi 11 - 2004 1Dé din man hgc Chi tiét may Nguyén Trong Hiing ~ Co Tin 2~ K46 Pec Pars Nap 2 Nee 5 Tyan 2 Toan!Ti C6 Py=3,35KW; ny) = (576-+7200) (vong/phiit);Tya/Ti = 1,5 Ta chon duge déng co DKS1_4 cé cac théng sé sau: Py=4.5KW; nee = 1440 (vong/phiit); Ti/Tan= 1,45 Trom!Ti = 2 Cosg = 0,85; mae= 84 (kg); Dudng kinh trye dng co: ds. = 35 mm 1.1.4 Phan phéi ty sé truyé y s6 truyén cua hé thong Nac _ 1440 _ 36 a, - Vi hép gidm téc 1a loai 2 cdp p' uyor=U. Up uti ur ti dong 40 Up. = Ta chon Uscr=20 = User = Dya vio bang 3.1. tim duge u;, u; cua HGT théa man déng théi 3 chi tiéu: khdi Iugng nhé nhat, momen quan tinh thu gon nhé nhat va thé tich cdc banh nhing trong dau én nhat. usar =20 > ur =S,1; 2 =3,92 1.1.5 Tinh céng suat, mémen va s6 vong quay trén céc truc - True cing tae: +P, = Py = 2,925 (KW) + ny = 36 (vong/phut) 1 T= Ty =9,55.105 P= 9,55.108 2225 — 776.10° (Nmm) n 3 - True 3: +Py= 2825 _3211(KW) ne, 0,92.0,99 ny —ny . ux ~ 36. 2~72 (vongiphit) +T3=9,55.10°, P, 425,9.10° (Nmm) = Trye2: +P)= =3,344(KW) Totty 097.099 4+ ny =m, Up = 72.3,92 = 282,35 (vong/phit) +T)=9,55.10. 0° 3544 — 113,11.10° (Nmm) "282,35 Ha Noi 11 - 2004 2Bi -n man hge Chi tiér miy - True 1: +P/=— ais 482(KW) a 0,97.0,970,99 +n; =ngc= 1440 (vong/phiit) P, 3 +7; =9,55.10°, = 9,55.10°, 3482 = 93.103 (mm) - Truc dong co: + Pe =4,5(KW) + mje = 1440 (vong/phit) +7) =9,55.10°, Pee 9,55.10°, 49. a. 440 - Bang két qua tinh toan thu duge: 30.10° (Nmm) 45 i Nguyén Trong Hing - Co Tin 2 K46 Thong s6 | TrueDC | Truel | Tre2 | Truc3 | Truc lam viée P(KW) | 45 3,482 3344 [3.211 2,925 u 1 w=51 | w=3,92 u=2 n(vgiph) | 1440 1440 | 282,35 2 36 T(Nmm) | 30.10" | 23.10" | 113,1.10" | 425,9.10° | _776.10° 1.2 Thiét ké cdc b6 truyén 1.2.1 Tinh toan cdc bé truyén trong hép: Bé truyén béinh rang a. Chon vait ligu - Do khéng cé yéu cau gi dc bigs ligu 2 cp banh rang nhu nhau. - Theo bang 6.1, ta chon: + Banh nhé: — Thép 45, t0i cai thin, 46 rn HB 241.285 6»; = 850 MPa, 6.x; = 580 MPa + Bénh lén: —Thép 45, t0i cai thign, d6 rin HB 192..240 6y2 = 750 MPa, Gio = 450 MPa b.Xée dinh ting suat cho phép Y Ung sudt tiép mic cho phép [011] tinh theo céng thitc nim Ze Zv-Ku-Kaw/Su so bé lay Zp.Zy.Kyn = 1, khi dé WS G bude tinh thiét ké [ou] = 6°:tim. ta théng nhat héa trong thiét ké, chon vat + 6° Him: Umg suat tiép xtic cho phép tmg véi sé chu ki co sé : hg s6 an toan khi tinh vé tigp xtc Theo bang 6.2, véi thép 45, t6i cai thign, d6 rin HB 180..350 thi Ha Noi 11 - 2004