HOPE BG/AF, 2006 « Compeesson SALES, "es, IePICe = PETROLEUM INSTITUTE FOR CONTINUING EDUCATION wuu.peice.camIntroduction to ASME B31.3 Process Piping Code Don Frikken Becht Engineering Company ‘8515 HWY 50 Gerald, MO 63037 573-764-6744 (dfekken@becht.com) Course Description ‘This two-day course wil introduce partciparts to the ASME B31.3 Process Piping Code. ‘The Code provides requirements forthe design, fabrication, examination and testing of ‘metalic piping systems designed for the wide variety of uid services used in the process industries. Selection of materials, pbe, valves and fitings will be discussed. Participants are eneouraged to bring a copy ofthe code (not included in course fees) to the session, Each session is conducted in a lecture/éiscussion/problem solving format designed to provide intensive instruction and guidance on understanding Code requirements. The instructor will be available fellowing each da/’s session to provide participants with further opportunity for discussion and consiceration of specific problems. Who Should Attend Engineers, senior designers, maintenance, quality assurance, inspection and ‘manufacturing personnel who work with process piping (e.g. inthe chemical, petroleum, blastic processing, pulp and paper fields) wil find it a time-saving means to broaden and Update their knowledge of piping. About The Instructor Don Frikken is an internationally recognized authority in piping design. Now employed by Becht Engineering, Don had been with Solutia, Ine. and Monsanto Company for 34 years; working on a wide range of actives including piping and mechanical design, project engineering, and engineering standards. However, Don’s principal specialty 1s. piping design, including design of complex piping systoms, piping flexibility analysis, selection of piping components including valves, development of piping standards and specifications, and developing and teaching numerous piping seminars and workshops.He is an ASME Fellow and has been active en various ASME standards committees. He Is a member and past Chair of the ASME B31. Process Piping Code committee, 3 ‘member and past Chair ofthe B31 Standards Committe, which oversees all B31 Piping Code committees, a member of the B16 Stardards Committee, and a member of the ‘ASME Board of Governors. Don has received a number of awards, and recently was awarded the ASME Melvin R. Green Codes and Standards Medal, which recognizes outstanding contributions tothe ovelopment of documents used in ASME programs of technical codification, standardization and certification. Don graduatod with a B.S.M.E. from Kansas Stato University and has @ masters degree in evil engineering from the University of Missourt- Rolla Course Outline Title Topics Covered 7 Introduction ‘General Definitions Piping Development Process Piping System Standards B31 Sommittes Organization 1531.3 Scope Organization of the Code Fluid Service Definitons Metall Pipe & Fitting Selection Piping System Fale Bases for Selection Listed versus Unistod Piping Components Fluid Service Requirements Pipe Fitings Branch Connections Flanges Gaskets Boling Flanged Joints waters ‘Strength of Materials Bases for Design Stresses 831.3 Material Requirements Listed and Unisted Materials + Temperature Limits + Toughness Requirements 1+ Fluid Service Requirements > Deterioration in Service + Loss of Metal Stress Corrosion Cracking ‘Metallurgical and Environmental Degradation yyylyyv yyy vyvy yyy yyy vlSection | Title Topics Covered Pressure Design (metal) > Design Pressure & Temperature > Quality Factors > Wel Joint Strength Factor > Pressure Design of Components + Straight Pipe + Fittings + Fabricated Branch Connections + Flanges and Blanks + Other Components Piping Material Specifications Valve Selection ‘Code Requirements ‘Selection by Valve Type + Gate Globe ‘Check Buttery Ball Plug Pinch + Diaphragm vyly Tatroduation to Flexibility Analysis 2 —| Fabrication and Installation What are we trying to achiove? Flexibility Analysis Example Welier/8razor Qualification Welting Processes Well Preparation Typical Welds reheating & Heat Treatment Bening & Forming Typleal Owner Added Requirements Installation Flange Joints w Inspection, Examination and Testing Inspection Examination + Methods + Requirements + _ Acceptance Criteria > Leak Testing + Methods + Requirements vylvyyvvvyyy vy y| 74 Systems Tastrument Piping Pressure Relleving SystemsASME B31.3 Process Piping Course 41. Introduction eats course CoN re AG typical ly -efound.i in process plants. Not covered:ASME 831.3 Process Piping Course 1. Introduction aeASME B31.3 Process Piping Course 4. Introduction > Piping System Standards | = B31 CommitteeASME B31.3 Process Piping Course eration brtnternal or extetfial ‘temperature expected during 1. IntroductionASME B31.3 Process Piping Course * Pressure Class “5 Reliability 5. Establish preliminary piping support layout & guration BECHT evensenevs coueany, Ne rea i 1. IntroductionASME B31.3 Process Piping Course 41. Introduction (cont)ASME 831.3 Process Piping Course 4. Introduction [ae ping, :Development Precees ( (cont. ) Piping em Standards > Provide a set of requiréments for obt a:safe, reliable and economical installation.ASME 831.3 Process Piping Course 4. Introduction oOASME B31.3 Process Piping Course 1. Introduction tional Fuel Gas Code ing | hydrous mime <> Current Edition is 2004 > 2006 Edition scheduled toASME B31.3 Process Piping Course vl is only 2 t 1. Introduction ires is a months toASME B31.3 Process Piping Course 1. Introduction =F and, and related pr terminals. a [ae seria [is BECHTASME 831.3 Process Piping Course 1. Introduction VYCo ASME B31.3 Process Piping Course 1. Introduction B31.3 Scope = ©) set forth enginesting requlremals leemed necessary for safe de ind» istructiorASME B31.3 Process Piping Course 4. Introduction tyASME B31.3 Process Piping Course 6) Compatibility of service and hazards from i for compinioe wit ct ) Owner. ith this Code, and for establishing the requirements for - design, construction, examinat = Specti testing which |. Introduction‘ASME B31.3 Process Piping Course 4 IntroductionASME 831.3 Process Piping Course oy A) *r’s Inspector. The (See para. 340) is responsible to. 4. IntroductionASME B31.3 Process Piping Course 4. Introduction So & Oly Factors — Metals 525 and Allowable Pressures — Nonmetal eter sePehn ee = ad utonary Considerom ASME B31.3 Process Piping Course == Alurtinum Alloy Pipe Flanges N= Guide io Clssiving Fud Services (ress ss sia “K=Allowable Stresses for High Pressure Piping 4. IntroductionASME B31.3 Process Piping Course a le yystem, consider 4. IntroductionASME B31.3 Process Piping Course B31.3 Definitert "Flammable: Miuiawich ‘uhdet ambient or expected operating éonditions’is a vapor or ~ produces a vapor that canbe ignited and continue “to burnin ai is Damaging to Human Tissue: afluid-service in. Which exposure to the fluid, caused by-feakage | under expected |. skin, eves, or exposed mug reversible damage miay res resloralive measites ate ake ( | measures Rg eludk wit di potential for personnel exposure is judged to “be significant and in which a single exposure to.a very small quantity of a toxic fluid, —~- | - calisediby leakage, can produce Serious {reversible harm Belsons upon hing |=wor on bod aact ave wh ven when [---festorative measures re takerr 4. IntroductionASME 631.3 Process Piping Course 4. IntroductionASME B31.3 Process Piping Course What " most nearly applicable for the following services’ “* Stearfi condensate __ 650 psig (45 bar) Steam 41. IntroductionASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection g Development*Proce: eS igh 2s Pinger ee, : Seige nes j mater decisions Tt retoay Matera of constuction Fine lune piping material coos mae f° I Serre ero saen 2ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection,ASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection, C O asa] | ofASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection, [see Blarige P-T Ratings” GPAy tron (bar) [Si eee (Claus Rated in accdedance with ASWE 516.1) “Chee 25, cues 25, wesiae Nee 208 + che 250, Nestea “Tamporature (6) ) IBECHT evenazang cotuline |. Whmrmarngeman 0 Temperature (F) Leo 2s BECHT evoncepnr couseASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection ig@-P-T Ratings = Carfien Steel (bar) nt suis (Clase Raleoin-acoot ASME 810.5) ki [+ Giase 6 | ease 0 Secass 00 a) o-Gass 2500 Temperature (2) a 200 Temperature (C) »IBECHT nol@nccinilgie Finn sreseaan (2 200ASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection | sPiangeP-T Ratings - CarBOn leet (bar) («Rak dance with JIS 62220) Pressure (br) 300 rturo (©) bie BECHT ewomecpnt couse TL Stary trea seam 13 300. Flange Ratings ~ Sevefall Materials (psi) iss Fide in accordance with ASME 816.5, 81624 and 831.3), ne BECHT erowecpnl couple ise rangsocn- 14ASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course " Béing stepped on * Dropped tool Ee © Truck traffios, + f ® Crane boo {Usual Defnitg ‘piping systonfl i. soproxinaty 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 2, Metallic Pipe & Fitling SelectionASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection AQIS by Fracture (ee = =*Tendencies to Leak Somié joints are more leak prone than. others. These are usually a strong function of the. construction and maintenance practices al a particular site. Examples: : +. Threaded joints Unions = Bree arunascccn E c Ue SBECHT enonecane covenASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection Cy OASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection eee eee Stan sni'dimensions and ral jponents wil fit together and rchangeably. 2 aes wa°C ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection ore 4 Cast Iron Bi ang Malleable iron Threaded Fittings ine Flanges and Flanged Fit [816.22 — ‘Wrought Ggpp B16.34 — Valves Flajiged, 2 pat bea) i BECHT exes : ““SP-87 Branch Outlet Fittings = “API” 602 Compect Steel Gate Valves API, 608 Metal Ball Valves (ASS A312 ‘Stain F=AWwa C110 :Ductlea [7 aWwa cist E See the patASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection, loadings...’ Satisfy one of the following: Festi cect brevets { and fone St 7 = damage to the-pi harmful cons failure.” Pero. 6 Lis, BECHT. ewASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection OoASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection ients designated'as: «| t the material specification, ;nded for pressure service.” PaASME B31. Process Piping Course 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 2, Metallic Pipe & Fitting Selection js é = JBECHT enoneqnts count [fF Straight threaded coupling mating toASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection ae ings Buttwal ion materials’ | (ASME.B16.9) = Carbon Steel, * Stainless Steel # Nioke! alloys |. , jsed in most pipingsystems =, NPS 2 (DN ee larger "aa Use generall > Welding is di palleiing for thi (i BECHT evoneznng * Copper * Stéel = Nickel alloys a sibs ‘Compression Fittin |=» Flared Fittings (AS! )IBECHT encmezan coursing ive:ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection,ASME 831.3 Process Piping Course 2, Metallic Pipe & Fitting Selection, { i sci ae h cass {f= i Compre Pressfit by Victaullic (816.51 draft for copper) TART enoneetyns eoueam ert aan 54”ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection OASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection Fittirigs*have (0 tangents to allow spa “for automatic orbital (ap al = ‘BECHT evonicesne cone a sittings: Hygienic Bult Id * Forged * Wrought with a factor E) 0.90 Cast with fact "Gl stub ends,ai Gyclic'Cond atata 0 Jes cca under'Severe SyautSaneASME B31.3 Process Piping Course 2, Metallic Pipe & Fitting Selection OQee ee gs ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection Branches Te | Unreinforced Fabricated Tee <—-( Capable of ess than al eou) 3 Sa ee ban OG: a | Bae ttre or <= Fabricated Benes | Unteintoroed Stub in “Reinforced Stub on bs, BECHT evonespno sou SmASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection OASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection, lia 65" frets (Note n aes ee Cyeiie CNS Nei bh a other ‘types of flang. __>Has ne crevice if inst > Eaéier to get good alignment >u ee to seat meta gasketsASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection Le oe fal (a applicable t i BECHT enti Th ire sonASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection,ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection Gaskets = Reinforce Pi Rubber. [Chemical IK for: eg ee ‘Approximate | 325F Max. Temp. (160°C), tae | tsatiee “| Blowout eh ar Fee: Ba Stora Pbooa ey Gaskets ~ Reinforced Rubber linia ‘Gasket jaforced Rubber Gasket 70 — 90% 520%ASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection Resistant poroximale Mak Temp, hank Resistant Bolt Strength [Needed | 900 or 625°F (480 01:330°C) sm, Good srormat ae Not Witiout | ‘heavier insert |" esistant, jolt Streigth ialded bis BECHT. evanecat acer es < Sve Nat sorsen-78ASME 831.3 Process Piping Course 2. Metallic Pipe & Fitting Selection : EZ, ge>Gaskets — FlexbieGrephite Pi yppeailinserted * Insert is usually 0:002" =. (0:05 mm) type 316% stainless steel + Adhesive bonded: =, = . Gaskets = Flexible raphite usually 0.078" (0.46 mm) type 376. stainlessisteel: <5) ca +, Adhesive bondedASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection ifigesbut special coalltigs Bolt Strength jeededASME B31.3 Process Piping Course 2, Metallic Pipe & Filing Selection i Spiral Wound = ‘we sean Ring Edge Cdlor Go de Yallow 3168S. Nickel 200ASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection de Resistant [Yes i [yeyASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting Selection a iskets — Kammiprotile th Seige (SCL) FAME 602.05) aes alo Bistbo Re . Low strength botting'shi weaker and more bittle flanged joints =.ASME B31.3 Process Piping Course 2, Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 2. Metallic Pipe & Fitting SelectionASME B31.3 Process Piping Course 3. Materials‘ASME B31.3 Process Piping Course 3. MaterialsASME B31.3 Process Piping Course 3. MaterialsASME B31.3 Process Piping Course 3. Materials OASME 831.3 Process Piping Course 3. MaterialsASME B31.3 Process Piping Course 3. Materials JN oO weASME B31.3 Process Piping Course 3. Materials vg erialsASME B31.3 Process Piping Course 3, Materials eg eh “OLS EAS Sed ai ese stASME 831.3 Process Piping Course 3. Materials Most Materials ~ (mate ‘malleable iron and: rials other than’gray... | ep Tange, the lowest of (02.32) *. 13 of specified minimum tensil iting) below tASME 831.3 Process Piping Course 3. Materials Le or TomeASME 831.3 Process Piping Course 3. Materials Lee ases for Design Si TeSSeS- vad BiGarbon Steel (Mettic Units) 200 300 400 Temperature, © ), BECHT woneapeconelve AU nan BT~ Bases for Design rSifesses Temperate, “BECHT evoncepecommains | toe |ASME 831.3 Process Piping Course 3. MaterialsCc ‘ASME B31.3 Process Piping Course : 3, Materials «4/4 of specified minimum tensile streng (S1); if properties are enhan reatment or,st dening, 1/ of specified’ yi =? 4 if properties are énfatice | @orstrain A £213 of yield, hit BECHT evenee “ re Bolting ~ additic ange, the lowest of 302.312) a of the average stress fora creep rate “4 80% of the minimum fend of 100,000;nourSASME B31.3 Process Piping Course 3. MaterialsASME B31.3 Process Piping Course 3. Materials "> Impact Test Methods & Accepta ae Requirements ee | L@eListed and unisted hall PeesASME B31.3 Process Piping Course 3. Materials ublished specificat istry, mechanical. prop. be.used abov sscribed in the Code if (az. ryASME 831.3 Process Piping Course 3. Materials oe 7 sau = = = soASME B31.3 Process Piping Course 3. Materials ised bel Code if s2s. 2 ea letter ation in the column for minimu re in Appendix A >ASME 831.3 Process Piping Course 3. Materials Lower Ter st aes ea: ‘ > Impact ttre re ; > =B5°F (-48°C) if stress: exceed the value define 323.2.28 s d by Figure fe a any breakin the © OASME B31.3 Process Piping Course 3. Materials “2 Gaon ats ya) stl are ates + Mating envitaniments can be very corrosive (20 mipy, 0.5 mithiy} as 2 incu envonents thal contain ace or elu compeunds {hat ean form adds (210 mpy, C10 mm), + Inland foctions exposed to @ moderate ammount stent bene Sir artes cy Te hi cor Sr [EE Camrosion fates increace wit te cea 7” GROEN ghee Stace pret lj, Saosin wo ober exaal nderiod | «Sen 88 a eal vet ‘Avoid Design that irap water or mosture. 2:4 Surface preparation and proper oatng application a8 Oss Ene ebated — Jewcy Use stanios sels o ote [SS=-atmospnene coveson IBECHT evanermsn gousASME B31.3 Process Piping Course 3. Materials “> Differént parts of the ‘surface of the metal act as anodes and fF eathodes. i |S=8= CUI Is caused by the presence ofan electrolyte, usu rain water. arBon afd iw alloy tools are dated by thinning enlfetepless secs are afl by SCC and bicogical attack Po ins Corosion rales Inevease wth ineasing meal iia wers fe wale svapoetes uc). a i tha alo water to become tapped, ares wera sigrifcant amc Uppertempersurs range ar Witney above Sau et Ingulaing metre mn : thermal operabatian eg eBECHT evewecnacaieiASME 831.3 Process Piping Course 3. Materials L@= Corrosion Under ineulation = Watahing ts nion brevet molture ngrose * Using appropiate coatings. + Selection of insulating fratrit ha wit Po less ray nota oo eae [2 Near miss be 230 psig (16 bi ssaémaining wall 35ASME B31.3 Process Piping Course 3. MaterialsASME 831.3 Process Piping Course 3. Materials Fe Ee fe we lb cnet oe Asn slope el fs by SCC ‘Critical Factors: a a Aggressive ls Ik chavies may be present inl : in hneoasing eta tp ‘Stress ° Residual from Welding o Desi :ASME B31.3 Process Piping Course 3. MaterialsASME B31.3 Process Piping Course 3. Materials . or reece, ml ‘occurs at eta temperatures ‘lnough exceptions canbe fun al gil ee a S Corrosion Cracking _Propery applied coatings underinsultin. ‘Aol designe tnt alow stagnant regions wher cords can Concentrate ox dopost .ASME B31.3 Process Piping Course 3. Materials HydrégenBlisters = sr tyotoner blteraare sities | _elpoten iy aso pe, “The letras ram nysrogen Tore aitng mot ae, nd clloct ale e'sontnuy he hydrogen atoms combine e ricleuies tat re Blaelepiuee, ‘as pressure buds ahr ora deforma ‘\pamary sduce for tne Ha 12) Rte sulee const roses ad mit ightoring isles that cothiom together "5 Thisiis hydrogen-induced cracking. ‘cracking’ > Inlerconnécting cracks often have @ stalt-step fered as) hive a different depths (planes) ca} develop cracks that link e abpearanice, and so HIC is sometimes retASME 831.3 Process Piping Course 3. Materials The SOHIC cracks usually appear in the base metal ‘adjacent to the weld heat aifected zones where t ? initiate from HIC damage. NE IC ig intially more dangerous becalASME B31.3 Process Piping Course 3. Materials OASME 831.3 Process Piping Course 3. Materials ~ sourization gh Temperature Hydrogen. Aled 1A) phases in se after long-te ion in the 800°F to 1100°F (430°C to mnASME 31.3 Process Piping Course 3. Materials Sau {2 sub togophiteate, ot common ceed. ‘ causes some steels to graphitize while ye understood an devilASME B31.3 Process Piping Course 3. Materials * The mole ist be eipose to ages phase that has alow chon atv 90 al carson ine te! wi se os wh a phase ovetiuens + The exert and depo deca a tuncton tthe omperate and oxpostta = Typically, deoarburzaton 6 [Sesser sera and =Prevention oa fas) = Cecerburzaton con tag 8 phase and soy Aly soos ih Enlaces andre te te : eS ed eyo proce A a sublet IBECHT evoncranig coupe igh Temperature Hyder Altack > High teriperature nyerogetvatack results from exposure to hydrogen at elevated temperatures and pressures. | > The hydrogen reacts with carbides in steel to form |= ‘methane (CH), which cant difuse through the see > Methane pressure iba. 5 ullds.up, forming bubbles or cavitiosy |= micro fissures and [= fssures that may - combine to for cracks, {IBECHT eva ERNEASME B31.3 Process Piping Course 3. MaterialsASME B31.3 Process Piping Course 3, Materials PevOnaeet gee 7 Use ahojtels wih = Bromutana eden to eine cattle say thereby mint meth arate, Ofer exe _ Hable semerts| Ueto nd von 200 Stes SS, 0 wal 8 or, 9 and 12Cr alive, ae ‘opaltions normally s R refinery units [as i IBECHT enonezan = 6 85 > The escaping hydrogen gas > Amalntonance ocidentally Switches a catbon steal Yebow witha aly sel fsseeetbow dung 9 neue heat echinger : BECHT svoneepnacaiginlne High Temperature Hydfogen Attack Fa oo math agliibi > Abe dR lar Scie we’ jm ths pti elbow quloly IreASME 831.3 Process Piping Course 3. Materials oe searburization = PaceASME B31.3 Process Piping Course 3. Materials: SH "> Ammonium Chloride Corrosion, > Hyarctie Ate HCI)ASME B31.3 Process Piping Course 4, Pressure Design of Metals.ASME B31.3 Process Piping Course 4, Pressure Design of Metals (ASME B31.3 Process Piping Course 4, Pressure Design of Metals ressure ¢ internal or exteriat “| sececian de to safely contaia oF be mi vine ery pressure to which the pi be subjected.ASME B31.3 Process Piping Course 4. Pressure Design of Metals r C I en as fluid temperalure, ur of other effects make the temperASME 831.3 Process Piping Course 4. Pressure Design of Metals ; rain : The Code allows the design coincident pressure and temperate ut ie ane | = certain conditions: cast iron or otherASME 831.3 Process Piping Course 4. Pressure Design of MetalsASME B31.3 Process Piping Course 4. Pressure Design of Metals _is stearncleaned with 50°psi (3.5 bar) steam “ superheated to 735°F (390°C) _ = What should the design pressure tASME B31.3 Process Piping Course 4, Pressure Design of Metals, jarieS from 0.80 to 1.00 deper vel setae epASME B31.3 Process Piping Course 4, Pressure Design of Metals. all materials 950°F (510°C) aiid below Vee te | > Fittiigs s Bipe Bends.ASME B31.3 Process Piping Course 4, Pressure Design of MetalsASME 831.3 Process Piping Course 4, Pressure Design of Metals Depth (in.) 0.057 t= pressure design thickness _-P.z.desian pressureASME 831.3 Process Piping Course 4, Pressure Design of Metals nNASME B31.3 Process Piping Course 4, Pressure Design of MetalsASME B31.3 Process Piping Course 4, Pressure Design of Metals ~ weASME B31.3 Process Piping Course 4, Pressure Design of Metals INGS - Listed a imple [-sGase 50 ‘Prossue Rating (ar) é 8 Temperate (6) “9B16.3- Maldabie ie ; (anil Fitt Be cw 2g The allowable pressure ratings for fittings designed in accordance with this standard may be calculated as for straight seamless™. accordance \élapplicable ns Pipe si; april |=3 thickness. ani material iden fittings are in fie ure rain markings. eeeASME B31.3 Process Piping Course nditions shall be isin ee 4, Pressure Design of Metals h Desig} inpecature. and other: = | ted “| Tha/sw. Sch No, | pede o. OASME 831.3 Process Piping Course 4, Pressure Design of MetalsASME B31.3 Process Piping Course 4, Pressure Design of Metals, OASME B31.3 Process Piping Course 4, Pressure Design of Metals > Listed Flanges & Blanks — Can bé used | within their pressure-temperature ra > Unlisted Fianges & Blanks - Must have. |ASME B31.3 Process Piping Course 4, Pressure Design of MetalsASME B31.3 Process Piping Course 4, Pressure Design of Metals “Flanges may be desigfied in accordance — -with ASME B&PV Code, Section VIIl, 7 Division 1, Appendix 2 with B3t a fT rie ae made = Section ill, Div. 1 | “Bolt Bolt-up force must be high endugh to properly seat the gasket i IBECHT eveneenuis cousASME B31.3 Process Piping Course 4, Pressure Design of Metals.ASME 831.3 Process Piping Course 4, Pressure Design of Metals etors? ital r, when multiplied by pressure, 18 the minimum gasket stress to prevent leakage» slate or of B31.3, and SubstanASME B31.3 Process Piping Course 4, Pressure Design of Metals oOASME B31.3 Process Piping Course 4, Pressure Design of Metals “applicable material chart in Section Il, ANASME B31.3 Process Piping Course 4, Pressure Design of Metals OQ BE abt EG Gta Es Fon sheASME B31.3 Process Piping Course 4, Pressure Design of Metals ressure. 5 «if Pa is greater than or equal external pressure, quit. ~ “applicable: = Generic description of the compoASME B31.3 Process Piping Course 4, Pressure Design of MetalsASME 831.3 Process Piping Course 5. Valve SelectionASME B31.3 Process Piping Course 5. Valve SelectionASME B31.3 Process Piping Course 5. Valve Selection staridard components’, and isfy one of the following:ASME B31.3 Process Piping Course 5. Valve Selection OASME B31.3 Process Piping Course 5. Valve Selection Valve. “From: ‘APL603 Es et ER esac 9 te. Valve Bonnets”‘ASME B31.3 Process Piping Course 5. Valve SelectionASME B31.3 Process Piping Course 5. Valve Selection OS&Y valves, requires pUlltesting of -owedge connecton of - On-off applications (rot considered suitable for throttling) : > Works as well with flow from either direction Suitable for use in wide range of conditions; _ but PTFE seats limited to ~400 *F:(200°C) Can mis DIES = resistant bis ‘Avaliable in aby size: a i Blooked-in vi Py | Usually doesnot v seat Misa “ies foil! by yy) vy etten AOASME B31.3 Process Piping Course 5. Valve SelectionASME B31.3 Process Piping Course 5. Valve Selection #Plug Valve uP _» Works as ‘well with flow'from either direction > Suitable for use in.wide range of conditions, but PTFE seats limited to ~400 & 200°C) | Cambe made fi sistant (only [uy d eT abe mocaitenkfony agealer type) and blow-out resistantASME B31.3 Process Piping Course 6. Valve SelectionASME B31.3 Process Piping Course 5. Valve Selection = — (Saunders)/ "oy Wy BECHT eva gue Diaphragm Valve Attributes ‘Stiitable for on“off applications and. throttling, Works'as well with flow.from either direction, Suitable for use up to 200 to 300°F (95 to. 150°C) e Cannot be made fire resistant o resistant able up to NP 12 (ENS. Generally avail No blocked-in:volumewhen Ey closed Eat > ‘Almost never [Baks CommonlyASME B31.3 Process Piping Course 5. Valve SelectionASME B31.3 Process Piping Course 5. Valve Selection Erb = BECHT eroncennecoyrwniane 1 B eee meiil he o pitas ibe belieASME B31.3 Process Piping Course 6. Flexibility Analysis,ASME B31.3 Process Piping Course 6. Flexibility Analysis Oo QOASME 831.3 Process Piping Course z ae = hat are we trying to achieve? 1, Provide adequi 2. Provide sufficient flexibility; and Prevent the piping. from exertigge. a ee 6. Flexibility AnalysisASME B31.3 Process Piping Course S Of ire variations 6. Flexibility AnalysisASME 831.3 Process Piping Course 6. Flexibility Analysis © make the piping Took ‘supported to the” “facility engineers and operatorsASME B31.3 Process Piping Course 6. Flexibility Analysis Proposed System NPS 4 (DN 100) Carbon Stee! ‘Ambon to G00 (215°C) SG contents = 1.0 Sustained Load Analysis Check Deflections Deflocted 0.4” (10 mm)} ferns BCemGnt oar Maximum ¢ASME B31.3 Process Piping Course 6. Flexibility Analysis, Check Reactions eee cg Prrstcr} |=" Sustained Load Analysis Check Stresses Max. is 66% of allowableASME B31.3 Process Piping Course 6. Flexibility Analysis, ‘Max. Displacement - 0.4 to 0.1” (10 to 2 mm) Max. Stress ~ 66% to 34% of allowable 5t010% 30t020% — 0t0 30% Displacement Load Analysis 0.4" (10 mn Check DeflectionsASME B31.3 Process Piping Course 6. Flexibility Analysis, Displacement Load Analysis Check Reactions Check Stresses Max. is 79% of allowable.ASME B31.3 Process Piping Course 6. Flexibility Analysis, ‘Support Max. Displacement — 0.9 to 1.5" (23 to 38 mm) 00% = ‘2408 (5520) Max. Stress ~ 79% to 48% of allowable Ree poe + ir 010.0% 100.0% © 45t0 5% resultant and forces in a piping: ““systemto determine ifthe system > has a eee sea - >! exerts sulffici len ¥ > testraintsASME B31.3 Process Piping Course 12, Fabrication and Installation ‘Vanes Seta prelimi ynfigurationASME B31.3 Process Piping Course 12, Fabrication and Installation abricatton, Assembly, ari Erection 5ASME 831.3 Process Piping Course 12, Fabrication and Installation SWelder qualifier Weldéts"are requitéd to Use an‘approved. procedure in accordan ith B&PV Code Section IX a * Prepare the welding procedure specification (wes) a ssehtial variables (P-nowthickness, BWET etc.) Tonal eae ee ae fe} * Procedure Qualificat ight i; _weldment is capable. i pe eauncagies | « Test of proved ally se peitigood welders)"""=* {I i 1), BECHT evonecantuconmighe {fh iy rexcteneetain 5 aie Welder Qualification ~ Weldérs"are requiréd’to-us " an approved procedure... # Must pass tensile test an: bend test = May be required to pass. =4-The test record.is,docum ag Procedure Qualification Record'(PQR), whic isASME B31.3 Process Piping Course 12. Fabrication and InstallationASME B31.3 Process Piping Course 12, Fabrication and Installation Welding Processes Gaon Weld ection ‘retort | on told ea) [eal tigi ann sea : Lo = (ardoctsng Engieain and fechgloay: 82) at ie iBECHT ensiweeawe coven { Bs Fob atn nd rettaon 9 > Shielded Metal Arc Welding : (SMAW), a.k.a. stick’ welding » Gas Metal Arc Welding (GMAW), a.k: Flux Cored Are (FCAW) > Gas imentASME B31.3 Process Piping Course 12. Fabrication and Installation OoASME B31.3 Process Piping Course 112, Fabrication and Installation eeeASME 831.3 Process Piping Course 12. Fabrication and installationASME B31.3 Process Piping Course 12. Fabrication and Installation > All position capabilities Rel puget sition rate No slag ee ighest quality;ASME B31.3 Process Piping Course 12. Fabrication and Installation ~ WwASME B31.3 Process Piping Course 12. Fabrication and Installation Ce 4 pe uss ares ay wen Benin -3417~ “ 7” Weld prepare if ; ine Trea Fe gy Alignment is required ee Pa tobe in accordanceASME B31.3 Process Piping Course 412. Fabrication and InstallationASME B31.3 Process Piping Course 12, Fabrication and Installation ain ee esr aig = Typical a be Rl Socket Wi need BECHT enero: mere i essen a rr TE Typical Welds ne ‘paitReinforced we a [)IBECHT exanecrwie coi eoienASME B31.3 Process Piping Course 12. Fabrication and Installation OASME B31.3 Process Piping Course 112, Fabrication and Installation welds, heat treatment is required when, thickness through the weld in any direo “seexceeds twice even Wl Pipe bends flattening cannot be such that the maximum diameter exceeds minimum diameter by more than 8%.ASME 831.3 Process Piping Course 285 after bending ha meet the minimum 12. Fabrication and InstallationASME B31.3 Process Piping Course 12, Fabrication and InstallationASME B31.3 Process Piping Course 12. Fabrication and Installation OASME B31.3 Process Piping Course 12, Fabrication and InstallationASME B31.3 Process Piping Course 12. Fabrication and Installation _ Installation eae ‘Added ‘Requirements (cont!) = Requirements for use of bolt lubricants "| + Requirements for use (or not) of washers’ ™ Requirements for flanged joint tightehing = Requirementsfor valve ortentations-- Requirements Jor algal ‘by heating - - budding) Beachy, i” Requirements ‘equipment; ex ae TT (fc . o> ie BECHT oeneeecaioaly ; ‘i — Typical Owner Added Requirements (cont.) * Requirements fof supdort, including prohibition of supporting ai Cee)ASME B31.3 Process Piping Course 12. Fabrication and Installation Exjaremkenucy ces iS ere eet (cella) een from Ta ASME PCC-1 ~ Guidelines for Pressure Boundary Bolted Flange Joint Assembly. Topics addressed include: = Qualification of assemblers. cASME B31.3 Process Piping Course 12, Fabrication and installation oO O OoO ‘ASME 831.3 Process Piping Course [Sass.300 Flange woe AL bit BECHT ove 12. Fabrication and Installation See wevEe er err rer rrEr SatherASME 831.3 Process Piping Course 12. Fabrication and installation OASME 831.3 Process Piping Course 13. Inspection, Examination and TestingASME B31.3 Process Piping Course 13. Inspection, Examination and TestingASME B31.3 Process Piping Course 13, Inspection, Examination and Testing Inspector (see para. 340).is responsible to “the owner for ensuring that the requirements Of this Code for inspection, examination, and: are met... 8000) eae he Owner's inspet ae * Verifies that all requited examinations. and testing have been completed *Has access to any place where work is- being performed *Mustbe independ rgar bps ihe noareatitet [== Installation or-testing Es? = Must have 1 years expel Ise egree 2 BECHT everASME B31.3 Process Piping Course 13. Inspection, Examination and Testing 1@) Pllc un a piping is accordance witASME B31.3 Process Piping Course 13. Inspection, Examination and Testing Bid npononts confor the sestatie ~~ Material of construction + Design mASME B31.3 Process Piping Course 13. Inspection, Examination and Testing luc ‘of materials... fabrication (welds), supports, and im | installation. ™ Least expensiveASME 831.3 Process Piping Course 13, Inspection, Examination and Testing ee>* Examination Méthods sitive Material identification — Verifies material of construcion is as Spe6HiCG. | eruno nee eu ay |irnsensce pe Examination (Identification — Verifies material of construction is as.specifi * X-ray fluorescence ~ Sample is exposed tolow radioactive or x-rays. Reflected energy is different for. every element. This energy is measured, this=| BCI, Inc Ey armen an eg 14ASME B31.3 Process Piping Course 43, Inspection, Examination and Testing spectrograph ~"A spark released that vaporizes | Ss) atoms in the vap determine the of the materialASME B31.3 Process Piping Course 18. Inspection, Examination and Testing E BECHT omnespas en i mination Methods adidgtaphy - Used 10 detect internal ize defects and defects on the inside of of the weld for welds which cainnot be Visvally’éxamined on the inside. Will. detect some surface defects et i SPECHT eee cea Ma rif nanos tty 1ASME B31.3 Process Piping Course 13. Inspection, Examination and Testing (ls tkely te produce an servation of the following is required acceptable 7ASME 831.3 Process Piping Course 43, Inspection, Examination and Testing Joo welds y Spot or random exam reveals a defect ‘Two addtional samples cf the same kind are examined. si mee Aas we) Ba whl oA adi C50 ym, D-5 ser! Eat te R-4 det Gass wl e For welds, the wor | © welding operator must be included in the samples being examined ~ASME B31.3 Process Piping Course 13. Inspection, Examination and Testing quire cect So sntey 1 oe :ASME B31.3 Process Piping Course 13. Inspection, Examination and Testing 6 in normal sevice specified in the arent : can be substituted for RT underASME B31.3 Process Piping Course 43. Inspection, Examination and Testinging the piping system _ ye tli Care must be taken to minimize the chande brittle failure * A pressure relief see} is requiredASME B31.3 Process Piping Course 13. Inspection, Examination and TestingASME B31.3 Process Piping Course 13. Inspection, Examination and TestingASME B31.3 Process Piping Course 13. Inspection, Examination and Testing ©) st for Category D fluid service ‘The owner OASME B31.3 Process Piping Course 13. Inspection, Examination and Testing “Flanged joints with blaak Closure welds £ lIn-process e Thema pi rat in a pipi jacket is compl — sl leaASME 831.3 Process Piping Course 13. Inspection, Examination and TestingASME 831.3 Process Piping Course 14. Systems.ASME B31.3 Process Piping Course OASME 831.3 Process Piping Course 14, Systems instrument Piping 223) * Consideration shall be given to mechanical strength (including fatigue) of small connections tic fluids subject to freezing shall be tected ads nilaetstigthor ‘eating tion Shall tc Lc lazardous flui hen instrument piping isf 4: j eeASME 831.3 Process Piping Course to safely contai hich the piping Piping connectedito: | vessels is commonly protected via the > vessel relief. | =fASME B31.3 Process Piping Course 14, Systems “Pressure Relieving Systems Pressure vessel Hee ie be. designed to-safely: contain the pressure under eértain conditions: * Code'Case 2241 (Pressure Vessels With Overpressure Protection by System Design) is accepted... aa + The ower decides to use this approac. FBI enaly ols oti baastorejeepob haf iefresaire uso al de Sy abot “The MAWP of the vessels highe menunatiabest that Bn reasonably be pa eg fe 4 “The analysis isp |ASME B31.3 Process Piping CourseASME B31.3 Process Piping Course 14. Systems “Discharges * Shall not impingé on other piping or equipment"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 1 Rev. 725107 CONTENTS PIPING SYSTEM STANDARDS HISTORY OF B31.2, (CODE ORGANIZATION FLUID SERVICE CONTAINMENT SYSTEM CHARACTERISTICS. FLUID SERVICE WORKSHOP PIPE ANO FITTING SELECTION WORKSHOP VALVE SELECTION WORKSHOP EXAMINATION AND TESTING WORKSHOP VALVE ATTRIBUTES PIPING COMPONENT STANDARDS FLANGE PRESSURE: TEMPERATURE RATINGS. PIPE MANUFACTURING PROCESSES ‘BRANCH CONNECTIONS CHARACTERISTICS OF SELECTED GASKET TYPES. CHARACTERISTICS OF SELECTED BOLTING REQUIREMENTS FOR TOUGHNESS TESTS ‘DESIGN PRESSURE AND TEMPERATURE WORKSHOP APPENDIX A ~ ALLOWABLE STRESSES AND QUALITY FACTORS CALCULATING REQUIRED PIPE WALL THICKNESS FOR STRAIGHT PIPE PIPE DIMENSIONS AND PROPERTIES. IPE WALL THICKNESS EQUATION DISCUSSION PRESSURE DESIGN OF FABRICATED BRANCHES NEW GASKET FACTORS EXTERNAL PRESSURE DESIGN FOR STRAIGHT PIPE ‘VALVE INSTALLATION WORKSHOP FRICTION WORKSHOP. [STRESS INTENSIFICATION WORKSHIP ‘THERMAL EXPANSION COEFFICIENTS aleggrssacieguslsees ‘SPRING HANGER WORKSHOP 63 (GUIDED CANTILEVER METHOD 1 (GUIDED CANTILEVER WORKSHOP. a ‘APIG10 REACTION LIMITS 75 ALLOWABLE MOMENTS FOR FLANGED JOINTS 7 FLEXIBILITY ANALYSIS COMPUTER PROGRAM ATTRIBUTES TO CONSIDER 80 THE PIPING FLEXBBILTIY ANALYSIS PROCESS Bi EXPANSION JOINT PRESSURE THRUST WORKSHOP a ‘TYPES OF EXAMINATION 8 WELD ACCEPTANCE CRITERIA oe BECHT excnezan compan. ne.‘ASME 831.3 PROCESS PIPING COURSE SUPPLEMENT Page? fw. SE? ASME B31 Piping System Standards : no [ie Tips Coverage Eat PaverPig | aa nal nai atc ova goer ator, hal ‘soa pot, acral osng sons ond canal and Stroy oi oy stre Bai [Pesos Fore | pra vga eupsipevlun eintis, ancl eo ap Sitar angen pnts ones process Band ‘smal ware a Sig anspor as wn ae podria Tau Dtween tepotason | blag ern rd tn emis, npg rept on Fg ewragaators ETS | rere | po Yr tigers ed soondayenolis Fong Pe wai | ae vig Taegan eka wha demas Deon Transporation | Sco ond rn prs reat nae geOsroion | Sons go sober posios Fong a” [Seteororsomnenaenios 5.9 | Batons Seve: | ppaa vac Ronnie) matanal corneal end pb Pod Bigham man enconcn whch dane ntraqur age ota poss an oportas cove NBS wait [Su ting rnepering agua is baveen las ad aia nd Trentoraton | hnn tran, ponerse reniang stone oO Pipiog ‘ BFE | Bopoamasa | pba ad oaugrn i owes: appicaion, nano erenaris Eqiorant"* | Bray and Gost trace ty atl nig Sr ae VHT | Psoue ves | pan esau ves conpd by huners such BES frtoman "| Sing tee sowmpenon caer an hypetare chars Sczapney | addon ba roquemons rte OHO FES —[TionPresne | ppg apt equrenens or high posure atonal edn Sone” _| 863 tcoqipnen maura ho ASME BAEV Cove BaP | user Power —[ N6000- Css Pro Gece | Pane OND 500 = Ces 29 Pin ear 691.1) selon Cafe Cae Na ~ Cl emorans neste emperate sevice National Fire Protection Association (NFPA) Piping System Standards (solected) No Title 18 ation of Spalr Sy “4 __| instalation of Standpipe, Private Hydra ad Hose Systems 15__| Water Spray Fed Sysioms for Fre Protection 16___| Installation of Foam Water Sprinkler and Foam-Water Spray Sysiems ‘24 | Intalltion of Private Fie Service Maine and Their Appurtonances ——SSSSSCSCS~«*d Ut ‘54 | National Fuel Gas Code ©) ‘56 | Liquefied Petroteum Ges Gade "50K | Production, Storage, and Handing of Lquofiod Natural Gas (LNG) | BECHT axcnzene compan ne‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Pages Rev. 525107 Canadian Standards Association No. Tite 7062 ‘il and Gas Pipaline Systeme ‘Compressed Gas Association (CGA) Piping System Standards (selected) No. Tite ‘G2.1 | Requirements forthe Storage and Handing of Anhydrous Arimonta (ANSIKSI.7) (G44 | Industral Practoos for Gaseous Oxygen Transmission and Dicibution Piping Systems ‘G5 | Standard for Hydrogen Piping Systeme at Consumer Lovatlons Chlorine institute Piping System Standards (selected) Tue Piging Systeme fo Dry Chowne Chiorine Pipelines Sodium Hydroxide Solution and Potassium Hydravide Salton (Caustid Sioage Equipment and Piping Systems BECHT axaneznne Company, nc Hydrochlri Ack Storage and Piping Syston,"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page4 Rev. 5725/07 HISTORY OF 831.3 ln 1826 the American Standards Instiuts iniatod Proje: 831 to develop a pping code. ASME was the sole aministative sponsor. The thst publeaton of his document, American Tentative Standard code fr Pressure Piping, oocured in 1898, From 1842 through 1955, the code was publshed as the American Standard Code for Pressure Piping, ASA B31. Il was composed of separate sections for diferent industries, “These sections were spit of, starting in 1955 withthe Gas Transmssion and Distrbuton Piping Systems, ASA 31.8. ASA B31.3, Petroloum Rafinery Piping Code Saclon was frst published in 1959. A number of separato ‘sections have been prepared, mast of which have been published. The various secion designation follow. 831.1 Power Piping 31.2 Fuel Gas Piping (witdrawn in 1988) 8313 Process Piping 314 Liquid Transportation Systeme for Hydrocarbons, 831.5 Rettigeration Piping 31.6 Chemical Plant Ppng (never published) BI.7 Nuclear Piping (moved to BAPV Code Section I) 91.8 Gas Transmission and Disbibuion Ping Systems 31.9 Bullng Sarvicos Piping 31.10 Cryogenic Piping (never published) 531-11 Sly ping 31.12 Hydogen Piping (projet started in 2004) iquid Pelrolour Gas, Anhydrous Ammonia, and Alcohols ‘A cea of the section fr Chemica Pant Piping, 8.6, was completed in 1974, Howover, Rwas decided to marge {tis secton into 851-3 because the two code sections were closaly related. Ajint cede section, Chemical Plant ‘an Peroloum Refinery Ping, was pubshed n 1876. was als me tat lems such a Mid sence aloes ( ‘dich a Category M, nonmetalc ppg, and safeguerdieg were voduced nto BI 2 |n 1980 the nonmetas portions of the B31.3 Code were gathered and combined into one chapter, Chapter Vi ‘A. deat cose for Cryogenic Piping had been prepared by Section Committee 831.10 and was ready for pprovalin | 4981, Again snes the coverage overlapped with 831.3, t was decided to merge the Section Comtioes and doveiop a single Incusive Code, Ths Code was issued in 1084, In adaion, n 1984 another potentially separate code was added as new chapter to 831.3, High Pressure Piping ‘Chapter “The resutng documents @ Code thats very broad in scope, It covers fluids as benign as water anc as hazardous as muslard gas, It eoverstemporatures from cryogenic exndtons to I500°F and beyond. It covers pressures Fort ‘vacuum and atmospheric to 80,000 psi and higher. Part ofthe pilosopy of the Code stems om tis broad ‘overage, Tore sa geal deal of responsibly placed wih the Owner and lailude lo use good engineering. \with respect ote intals that appear in ont of 831.3, these have been ASA, ANSI and ASME. tis currently ‘correct to refer tothe Code a8 ASME 831.3, The inal dasignation ASA referred fo the Americen Standards ‘Aesoclaton, This boeame the Untod Stats of America Standards Insitute and than the Amesican National Standards inttute betwoon 1967 and 1968. Thus, ASA was changed to ANSI. In 1878, the Standards Commitee ‘was reorganized as a commitee operating under ASME procedures with ANSI accreitaton. Therefore, te nals [ASME now appear front of B31. These changes in auronyms have not changed the 831.3 comrnilee stuclure forthe Code. BECHT enciecanse Conran,“ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 5 Rev. 525107 CODE ORGANIZATION Chapter Chapt Par Part2 Pans Part PanS Pané chapter Cchapterv Chapter (Chapter Vt Chapter Vi Chapter Vit Chapter Appendices nx! BECHT ewameznne coweanv, ne Scope and Detntions Design Conditions and Criteria Pressure Design of Piping Components Flud Service Requirements for Piping Components id Service Reauizements for Piping Joints Floxbity and Support Systems Materiats ‘Standards and Piping Components Fabceation, Assembly, and Erection Inspection, Examination and Testing Nonetaic ping and Piping Lind wily Nonmetals Piping for Category M Fluid Service High Preseure Piping ‘Alowable Stresses and Quay Faciorsfor Metalic Fipng and Boting Materials Stress Tables and Allowable Preseure Tables fr Nonmetals, Physical Properties of Pong Materials Flexibility and StossInteniication Facors Reference Standards Precautlonary Considerations Safeguarding ‘Sample Calculations for Branch Relnforcoment Nomendlature ‘Allowable Stess for High Pressure Piping ‘Aluminum Alloy Pipe Flanges Guide to Casstying Fuld Services Quality System Program ‘Allowable Variations in Elevated Temperature Service Metalic Bellows Expansion Joints Preparation of Technical inquiries"ASME 31.3 PROCESS PIPING COURSE SUPPLEMENT Pages Rev. 5725/07 ‘ASME B31.3 FLUID SERVICE CONTAINMENT SYSTEM CHARACTERISTICS, 1831.3 Fuld Service B31. Definiion Containment System Characteristles GatogoryD iy) Gatopary D tld Serice-a Budserice which all of the folowing apy 4) the fd nanded is nonfammable, nontoxe, and not damaging fo human tissues, 2) the design gage ressure does ot excoed 1035, Pa (150 ps), and 3) the design terporatureis tom 29°C (20°F) to 186°C (960). Towest cost Usualy not fre resistant Usual not Blowout resistant Normal Process] ‘Normal Fuis Service: a fad wanicaparaning © ‘most sping covered by this Code, Ls, not subject o {he rules of Category D, Category Mr High Pressure Fi Servis, Moderate cost May be fre resistant or not May be blowout resistant or not High Pressure “High Pressure Fluid Service: ld service for which the ouner species the use of Chapor Ix for pling sign anc constuction, ‘Catagory M Lethal High cost Usual fhe resistant Usual blow out osistant (Category M Fluid Serie: a fic service in which the potential or personnel exposures judged to bo ‘igncant and in which a sing exposure toa vary ‘small quanily of atx ula, caused by leakage, can produse eerious reversible ham to persone on Breathing or boty contact, ever vinen promot ‘restorative measures are taken BECHT excncene courant. High cost Usual fe resistant Usual blowout osistantSONI ANVENED OMEN |HIIG os s? oN aw ey os 2? om] om , on 2 ou| oe | os Sl 7] lw a on] 9 | om] om ™ ma] Ue pes) ra] an | 55/52) ang on 9009 sa | 5% ba JoyDy pue wd 9g of ansocxo unurge 7 | ‘wos Sunneay sonere; ueuny ewos oq Kew 04) es s> — res] me] Se w | on Te % 75 % Koel = 233) fu] ost 52 on_| en TOSS aT aa sioyoe | Z>SEN | _see19 | uonannsuog | gueisisey | zaustsen | 0 "age. | ainseaig | sowuenn | wnomoig | oy | PME so OBE TOT FTO susuodwoo pue seinqune wos Cudd yey ‘paquosep soars 2A 2 04 ‘dOHSDIOM NOULOSTIS ONLLLI: ONY Bald eos0s png 18 LAOHSYOM 3OAYSS GUTTA C128 BNSY TaSzIS 668 zabeg ANAW31ddNS SYNOD ONidld SS3IOUd C14 AWSY‘al IN 2ovaHOD OnBENOY 49g) _ Taxiere Pee Geary : st ~ srsstd nap“ et mas resin Lom | arpa mtu Lea | ont yy Par [fart mpeg o ” ~ ogy | aes 4 wesin | aa] aay woo bt nei] 709 Ras ofty vt mays qe) 2999) greg lomayioe + rn Sseg] Aig Nr 79 | Paar] enue Bnei unui ar mA Ade | yg) Saha seat ones ers jowsenint uowasint oat eee Featetel] enn | onen 0108 Pint omen | 018, ue uoqeuusea RON SDSUSITET SSIS I "poquneen Sani pny at od [137 sro [40 228] 625 | 0.633. | aoe | 1379 137_| xs [20 ‘302 | 787_[0.797 | 0046 | 1567 3B] 1 [71 [sro] a 2at—| 1269 [oeae | 0.123 | 3005, ara} xs [0 [320 | roa [10 | oot | 3607 w]e pas] = |. | 10s | at] a2] 100] 0.280" | 5986. 23 [SiO —a0 [40s [27 | 15.80 | “1.27 | 0.106716 213| xs [80 | os ars | taer | 162 | o.151_| ~e3e7 aia. [te [| 476 | 1178 | 195 | 0-100 | aaa 213 [oS | — Tar | 640 [255 _| 0092 | 70096104 Wa] 2 [287 | Tos] 21 | eas [128 | 0306 | 1.236804 267|S1O|—40_[40s | 27 | 20.93 | 1.68 | 0.344 [1 5a2e 04, ‘27 xs [80 [aos | 301] 1885 | 220 | 0.279 | tasee 04 267|- | 160) 5.58 | 1564 [280 | 0.190 | 2197Ev04 267 [XS 72 | s02_| 364 | 0005 | 2attev04 7s ae 70S] 277 785 2.09 | a6t0_| 31516104 3a[ SD a0 [40s a5 | 25.68 (0.558 | 5635604 3a4_[ xs [600s | 450 | 74.36 (0.466 [4 381E+06 | 334 |= | 160) 635 | 2070-424 | 0337 | 6.208e+04 a4 [oS | 909 | 1521 [545 | 0.162 | S84E+04 a] 32 [aa] ToS] 277 | 98.63 | 2.60 | 1.08 | 6680E 04 422 [STO | 4 40s | 358] 25.05 | 330 | 0.065 [e046 104 BECHT enconcene Conran Nc."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 20 Row, 525007 Carbon |Stainless|_ Wall | Inside Weight Section Steal | Steel Thickness, Diamet lof Water, Moment of | Modulus, NPS | DN joD,mm|_1D_[Schedule Schedule] mm | _ mm gin [inerta, mmé|__ ram3. 422 [XS }_00 | 60S [405 | 3246 0.08 | 4.008405 | 4774 a2. [se0_| = | 635 [2046 0.682 | 11826405 | — 6508 [22 pest [370 | 2276. (0407 1.420605 | 6734, Tia] a0 [aes | | | tos | 277] ane 143 | 1.027E+05 | 4268] a0_[-40s [3.68] 40.88 431 | 1290E+05 | 5348 a) —| eos | —s.08 | 38.10 “114 _[ 1828E+05 | — 674s 160 — [ora [33.00 0.907 | 2.008 +05 | — 6321, : iota 10.613 | 2.3646+05 | — 5795, =| 70S [ 277 sa 70 2.36 | 2076E*05 | 6569 a0_[ “aos | “3.91 [52.50 236 [ 27716%05 | 9187 ‘90_[ eos | 5.54 _| 49.25 ‘Tot _| 3.136405 | 11906104 i60_| = [874 | 4286 “ad | 48466905 | 1e07E OA zi [itor aa. "Lid [54586405 | 18106104 7s 3.05 | 65.95 52 [4.100605 | «1256004 ao [aos [5.16671 309 | 6.a8eE+05 | «74aE+0e ‘a0 ~aos | 7.01 [59.00 273_| 8.000E+05 [2 194E+08 360_[ - [953 | 53.98, (229 | 9,7006+05 | 2.682E"08 = [1402 [44.98 159_| 1. 195e+06 | 32736+04 |S [2.1] 068 565_| 5.i6E+05 | 12185104 70s | 305 |_92.80. 15.30 _ | 7-584E+05 [1.70640 a 77 | 1 250606 [2 az5ero8 ‘a0 [eos | 7.62 | 73.66 4.26 [162164065 [3 647er08 160 | - | 41.18 | 68.85, 349] 2097106 [4.71904 = [1522 [ 58.02 2a | 2ande0s | 66TtE+O4 — [sa i008 9.52_[1.1706+08 [2.0480 40s | 305 110820. 19.20 [1549106 | 2.886504 [40s 6.02 | 10276 1321 |S 010+08 [5.268604 0 | 0s [056 | 97.18 Taz | 4.000706 | 6.999604 5 150 [ss | err | 18278 20.8 | 4.990+06 | 5 86004) =| t08| 3.40 161.47 20.5 | 69936406 [7.1226 +04 ao |~aos | ~7.11 | 15405 488 1.17te+07 | 1.3026+05 a| eos [i007 | 45.33 | a2 | 168 | 1.685407 | 2.003e+0s: + [a0 = [ss [277 | atase | 148 | 35.8] 1.101907 | 1.008005, =| tos | 376 -21156-| 200 | 352 | 1arae+07 | 1.340805, 40 [~aos |e 1 | 202,72 | 425 | 323_| S.0rre+or [2.755605 30 | 808 | ta7¢_| 193.68 | e4.6 | 205 | 4400€+07 [4.017E+08. 70 aso =| 58] 340] 266.24 | 926 | 557 | 2aate+o7 | 1.920605, =| “js | “410 |-208.67 [27.8 | 55.0 | 5.100607 | 2 3436105, 40_[-aos | 9.27 [25.51 | 60.3 [50.9] 6.800+07 | 4.9008+05 =| es | —t270|-2ar5_| 31.5 | 432 | sazzeeor | 64e2e 05, ao [= |} isos [2a2.07 | 96.0 [46:5 | 1.0216+08 | 7.47505 72 [300 =| 38_| 396 [sts9s [31.3 | 7.4] s.084€e07 [9.146606 | =| tos | 45731471 | 360_| 778 | s8ase0r | 610605 =| “aos | 9.53 “|"s08'00 [758730 1.163608 | 7.190605, ao 0 st [3033 | rer[ 722 | 1 2506408 [71 re+0s =| 80S | 12.70 |-206.45| 97.5 | 70.0 | 1.50se+08 | a 294e 105 ao [= irae [2na.00 [152 [65:6 | 1.9006+05 [1.223606 BECHT excmecan compan, Ne"ASME 631.3 PROCESS PIPING COURSE SUPPLEMENT Page 40 Ry. 52507 watt | inside Weight Section ‘Thickness Diameter, | lof Water,| Moment of | Modulus, Nes ISchedule| mm. | mm ‘kgim_linertia, mmd|_~ mm’ 1% 35_| 308 | S788 94.9 | 67656407 | SB06E 05, 708] 478 | 346.05, 94.1 | 8.099607 | 4.5556 +05, =| 40s | 983 —|396 55. SSIES [8 726E+05 ag ris [33.36 1.72008 [1 005E+05 BOS [12.70 [330.20 201408 | 1.192E%06. wf = | 1005 | 17550 2.981E+08 | 1.00E+06, 76 }a00 [40a || —- [8 | 4.19 | 30802 OTiE08 [5.271E+05 406.4 | w0s_| 478 | 396.86. 42186108 | 5 970E+05 406-¢ | STD) 40s [983 [387.35 2.340E+08 | 1.151E¥06. (Goea"[xs [ao [aos | “12,70 [301.00 '3.047E+08 | 1.499E+06, 2ie4 | 363.52 41ee+08 |23716+06 a 4.10 | 445.82 7.58006 [6.604605 478 | 447.65 4.73708 | 7.597E+05 53 | 438.18 3.357E+08 | 1.4696+06 72.70 | 43.80 4.384€+09 | 1.916E+06. 4427 _| 42.66 “A B75EW08 | 2.133606. 25.89 | 400.55 7.688605 | 9.3416+06. w 47a —| 498.15. 2.300608 | 94096705. 5.5 _| 49693 2.750608 | 1,0866+06 353] 498.96 4.6356 +05 | 1.8256+06, 72.70] 492.60 6.054605 1 2.3876+0E 15.09 | 477.82 7.1026 +08 | 2.796606 @ 478 | 549.25, '3189E+08 | 1.141606. 5s _| 84773 '3.689€+05 | 13186106. 9.53 | $38.75 6.200608 | 2.219606. 42.70_| 533.40 B.127E+08 | 2.909606. 7% [e000] =|} 58 | 554 | 99853 '.783E*08 | 15736106. 10] -| | 108 | 6.35 | 596.90 5.475E+05 | 1.796E 106. ‘sio_| so] —- | ~«0s | 9.53 [sons 8.084E+08 | 2.652606 e10_|_x8 |__| 608 | 12,70 1051600 | 34106 ei} = | ao] | 748 714266+09 | 4.678606 2 [eso [680s] = [983 [65 71032E=09 | 3. 1246706. 1560-8 | = [1270 | 635.00 7358609 [410606 2 | 700 Li sro] : 955 | 69215 71282 +09 | 3.6356 106_ maf xs | 72,70 |_686,00 “L7006+09 | 4.781606. 30] 70 [re = |] 35] 635 [749.30 "1076E+09 | 28246105 =| 10s [78274615 4S7_|1.3356+00 | 3.503E105 z 953 | 74295 434 1.594600 | 41046106 = 2,70] 736.60 425) 2.0996+09 | 55086106 BECHT encnesenc compan, nc"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 4 Rev. 525107 ‘THE 831.3 PIPE WALL THICKNESS EQUATIONS Equation 3a of ASME BS1.3s an empirical approximation of the more accurate and complex Lamé equation, The hoop or olcumferental sess is higher towards the lice ofthe pipe than towards the culside. This sos ‘Wilen conetRUCTeD OF CAROON OR LOW ALLOY STEELE (Spufad Minima Viet Sength 20090 ps and . (rer Eacent for Materials Win This Racge ihre Over Specie Carts Are Referens) EXAMPLES: B= Le L ee A) = a) = a) Ee E e= Dat up, a a 7 ee 5 Be 48/ Da) or 48/30. or 2AE 30.1) | Ps = 2873.0) BECHT encnezin conan ne."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 51 Rev. 6725/07 PIPING MATERIAL SPECIFICATION WORKSHOP. Develop a piping matoral specification fer styrano menamer. © Design condone are from Probleme # and 2 on page 25, + Conaiion 1 (ba) at _*F °C) + Condiion 2: B0pai(@S bar) at TAB" BKC) (2 Pipe wall hicknetses are as dalernine trom caleulatons on page 82. Pressure Close Hem | NPS Range | SchiRating | Descriation (ON Range) [Paw Nipples | —%-1% 20-40) Fangs | 1% (20-40) 2-2 (60-300) Flanges | He-T% 20-40) 2-12 (60-300) Gaskets | —¥-72 (a0) Borne | Hz (20-300) ‘What shouldbe used for branch conattucon? [Not tha! the answer wil diferent for diferent ze combinations. BECHT ewowecane Compan,‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 52 Rev. S/95107 VALVE INSTALLATION WORKSHOP ‘Some valves shouldbe installed a cortain way bscause f thr construction fetures or because of the Mud service involved. One example i abal valve wth a vente bal Dtervine which way thie valve should be inealled forthe ‘contol siaton and heat exchanger shown below. ‘Mark the designated end (Aor 8) that shouldbe donnstrsam foreach ofthese valves Valve Number | Bal Valve 1 AG 2 A 2 BA 4 SX BECHT encnecrnc Conran me."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 88 Rev. 525107 FRICTION WORKSHOP Calculate the east-vost reactions atthe anchors eauset by ftion. ‘Assume steel on steel + Line s NPS 6 (ON 150), STD WT steel, uninsiated and ful of water + The piping i ona pipe rack and the view isa plan, Friction force = (Normal Fore) x (Coetcont of Friction) won| 4 North, eae ae BECHT excnesanc Cowan, me."ASME B31,3 PROCESS PIPING COURSE SUPPLEMENT Page 64 Rev, S725/07 ‘STRESS INTENSIFICATION FACTOR (SIF) WORKSHOP ( Determine the SIF's for NPS 6 (ON 150) elbows and oes tobe used in accordance withthe piping mate ‘specicallon described on page 60 of tho supplement. Calculate SIF'sin accordance wih Note 3 of Table 0-200, ‘See Table D-300 from 831.8, rpraducad on the nox 4 pag BECHT enanecnn courant ne.‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 55 fev 3807 APPENDIX D FLEXIBILITY AND STRESS INTENSIFICATION FACTORS Taste 300 FLEXIBILITY FACTOR, KAND STRESS INTENSIFICATION FACTOR Sr ten Fextoiey Faster (Nos ©, (3)__ Fenty Pte “aaa, TePim On, — ee : * st me ‘Weiding elbow or pine bend ped o75 29 TR — roaster es 8: 3 & Te 7 Closely spaced miter bend 09 09 coh 0/57 it, ret m St) A, icc em = i] SS Sine ier bed widely as ‘meré ite te = SersGrund it 3,0 Weide te pe ASME Bas.0 2 Toes (2 (9, 00,039) ee ee a ‘hee 2), 9, (6, 23,059 © BECHTevcneeenc conpany nc. as We ip. a 09 Mek Ca 5 Pte hn 0 eek gayre foe i” T, # % Ten?"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 56 Rev. 125107 snare ( TABLE D300 coNT’O) FLEXIBILITY FACTOR, & AND STRESS INTENSIFICATION FACTOR, / See vein Flexiinty __Facter (Notes (22, @D}__ Fiesty ae” “Saath iePan,— ontre, a rer =o a Undhittwiemie ake Sa nae Po a ee er , atc ra ge 7 Br en in : ee f ransnatt ® 5 : ‘Cotes (2), (4, (9), 200 . 2 ta ry ‘ncn Duin oat naan Tawa, he, or wad ak Tae Onewess ape ange Fite, wle er socket el ane or 1 nate) ‘sa Lap ane (i ASME 816.99 ie 1 us “ar Thetet e r ee are 1 a emote ara pe or ered er BECHT evcncenne compan ne."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 67 Rev. 5725107 TABLE 0.300" (cONT’O) FLEXIBILITY FACTOR, k AND STRESS INTENSIFICATION FACTOR, 7 : mene « }- 4 | Fen Fon saite ae zs Se otnsieaien 4 factor = 0.75105 der aer om aor aos sos ta NS Camere cone ons g bo 5 NOP entre 2 to 8 ox omne BE CHT ewcwesene Comrany, we."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 58 Rev. S/35107 ‘Tales sue noison2 ( ‘TABLE 0-300 (CONT'D) Seen ey net es ae eh iat Spear ety ne a " cs bse ennai ty tere nt a atonement ace tt arginine isaac tn es premier Ree eee 3 abate Sra nS et nc npn oe oe EAP a orem E ecareas Siero SSRs SAE EA crv nominee Seer enero Bere dees ce i > Eamecrecact Boeck = le acim alent e (6) Whe Hames are ataed to oe or oth nis he ales of Kad in the Tale shal be conte by the fats C, which can be read eet fom et Bening wid tw cond (oy Thecnover scape crt bute ees ay arent bene wal than hat fp wit ie hy are {lige er may te neers unas eso hse en Wetens creed 1 Ine sane inte own md brs peste iia ss cape of Kank To caret als ote Tab, chigeiy [8 [ ol a ey ae (9) The eg ot beefed has fication ha pr ato eet oo ie (Beceem ih eeternseety ib Resse be Lanai ari Ocoee na et ema etn ta cde Pe apt ati tae er coreat shite by (aay Sees geet Bo or tar coat re aed Se what at we ance of rah rpg ech side of ‘Pe branch cnr lr cle ened bene: ry reqs sper srr (oan Pi man oe 21 Ts bu se an 1. Het oe ge Fi 3282. For veal es et se the er fel bs BECHT ewainezanes Compan inc."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 58 Rev. 625/07 (MEAN THERMAL EXPANSION COEFFICIENT BETWEEN 70°F AND THE INDICATED TEMPERATURE (ixt0"re) Temp, ‘Stainless | Copper fe “F” | Carhon Steels | Steels ‘Alloys |_Aluminum | _wiFecr | _Nicre 300 5.7. ‘21 794 — [10.04 (a0 521 B34 326, 1033 200 [ 535 ‘Bar 351 7081 =150_|- 5.50 354 72 10.80 =109~ | s.65 8.66 3.80 11.25 $0 3.0. 3.90 9.08 41.60 0 5.90 398 9x7 186 0 601 307 228 2 700, 6.13 2.16 2.99 729 720 150. 825. 925" Tea 1287 —730. 200 6.38 9.38 9.56 12.95 790. a0. 250 649 oat ost 13.12 ‘aot 748 ‘300| 6.60, ear art 15.28 3.35 758. 350 B71 O83 078 iad 257 783 6.82 2.59 oat 13.60 3.00 770 892__| 965 3.88 | 13.75 885, TI. 7.02 370 3.90 13.90 3.90 730. Ta 976. 3.99. 7406 296. 75. 723. 982 0.08 4.02 9.00, 7.90, 733. 987 9.05; 735: Tad 9.92 8.10 8.00. ) Ta. 395. 315. 505. 785 70.05 920, 3.10 776 ott 925, 78 70.16 =230, 7 022 737 70.28 a0 3.05 71038 2.45 312 10.30 3.50 2.16 ae 3.55 3.19 70.8 = 3.0. 324 7051 3.68 2.28 70.54 ‘O75 3.32 1057 [saa 3% 0.60 9.90 10.68 9.98, 40.77 30.05 BECHT encneeenc Conan. Ne."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 60 Pert TOTAL THERMAL EXPANSION BETWEEN 7"F AND THE INDICATED TEMPERATURE (100 FT) ¢ Tp Coppers °F” | carhon Stas |Sisinles Sieis| "Ais | Auevinum | wtecr | necote x a Era Sa 250 “35 =r a7 200 are 21 Bae ‘30 20 2% 288 700 in Star 35 7 is ae 7 . 5 ar 00 20 [022 az “a8 100 ass oa¢_—|—oas oH 3 {tee at a O78 20 a as 3 —| 7 18 (250 2.03, 2.08 283, 473 T 462 [300 2B 288__| 387 330 [p08 [cee a0 a8 a2 [358 fa a at Ss 508 ass 0 rr or = 300 S01 ei Ta 02 | [aso A B76 208 a 0 ea ex aoa Soe eso ear Ss 8 $50 eos Bo ai cor 00 20 7 sue ano oa = 7030 = 1060 Ta [so Ta 00 oat iss 138 | BS 142i 1250 1428 [itoo 1556 | Faso ier | Eases 16a ese 788 7 j 1500 18.48 BECHT excnezans cowran me."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 61 Rew. 55107 MEAN THERMAL EXPANSION COEFFICIENT BETWEEN 20°C AND THE INDICATED TEMPERATURE (rxt04Po) Temp, | Carbon | ~Sainiass | Coppers i Scr | Stests Steels ‘Atoys | Aluminum | _NeFe-cr sis] 927 1484 1419 1821 =180_[ 936 | 18.10 1500 7875 =125_| 97 1826 15:36 79008 Ce 158 1568 72.53 “1810.17 7578 6.0t 20.25 | 1048 60t 76.28 2a 225 1058 76.14 76.40 He a 072 76.26 16.65 261 [1092 76.39 7678 B08 TBS [ina 18.56 16.98 2255 1308 75 [ tt 16.69 ial 2287 13:19 00_[ is 1682 Tk 23.38 1536 5-170, 7695 i737 23:82 3.48 "160_[ 11.69 1704 1748 23.81 1361 “75_[ 12.08 7.4 1788 24.20 13.78 200_[ 12.38 i724 1769 2443 “3.87 225 | —iaat W738 i776 2489 1390 —] 250 | i287 1743 1785 2432 714.00 275] 49.73 795 257 "8.06 300 1300 i818 23.43 74.18 325 | 1305 422 350] 13.28 1432 36 [aa 1439 400} 1358 Tea 405} i377 TE58 50—| 1398 a75_| 14068 | 500 [1418 525 [1428 350 [44a ‘15 | 1452 ‘00 | 1464 ee aes - 50_[ 474 o75_| 1488 700 | 74.90 75_| 1497 750] 1500 Te 800. —TE= i BECHT encneznnc coupanw, me:"ASME B31.3 PROCESS PIPING GOURSE SUPPLEMENT Pago 62 ev 38807 | TOTAL THERMAL EXPANSION BETWEEN 20°C AND THE INDICATED TEMPERATURE (monn) ©) Temp, | Carbon oo 7 oe | toot ff Auminum | _n.fe-cr_|_N.crFe areas oe ee | se 25 i ] 330 223 =e “is t 1 ar —| S18 are aia ar 7 021 3 a5 78 03 ost oes —sse oz 138 tar | 38 128 132 ae 159 155 227 at 135 187 a a5 228 221 318 a 25 238 at 506 a8 288 att a8 a7 a 258 oa a0 ar S00 12 a2 a8 26 237 558 ) a5 Ho : sie = 7] 588 a 500 735 a7e—[—600 Tat sor_[ st a5 se5_[ 722 ear seo | rer a6 s75| 206 1038 ra s00—| 8a 10.86 a e2s—| eae 1837 “1 eso [ 320 1.88 TOE [es—| a2 1250 -— Tha ‘Tao—| 10:13 —— 1182 725—| 10355 faa Ta 70 —| “7098 1331 2.96 775 a6 7350 a0 1506 1605 ( BECHT sncmiecenc consanr ne."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 63 Rew 8807 SPRING HANGER WORKSHOP Selection Process Calcite weight tbe supported 5 Catlate move’ ete neste supeot ston > Seoct hanger see base on he ead 5 Desde alonabl od varatin Aways ese than 25% + Lees needs fo moet ross or eatin rirments > saactnanger rom manufocterers abe (Se ho oloving te pag) ‘The Problem Selocta sping hanger hat wl inimicthe weigh recon onthe pum. formation requ: NPS (ON 200) Sch 105 Typo 318 stainless sel piping + Assume insulation weight of 8 Ibfft (12 Kgim) {Assume a i spect raviyof 0.80 + Vaive and 3fongos weigh 40 (195 Ka) {The ine wasn on ay that had an avenge temperate of 40°F (6) {Te nomal operating erperture i SF (1720) 20' (6m) 20' (6m) 20' (6m) BECHT excncesnc Conran, we‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT, Page ‘SPRING HANGAR LOAD TABLE FROM ANVIL INTERVATIONAL, INC. (Part 1) 4 ‘Spring Hanger Size and Series Selection How to use hanger selection ta pedo ers asta eets more. Inari etoo pope sim heats sso nh sco wih hs to sip eee an [riot pen ine mart one sd tt poston Fe ato ft pe ned ke a i cera a spr cid wg pe we tii ele et Ico eatin Todos et a de pg ea, Th car at nt pps fa ta rat th rene ne ota se cont eae ot weg gs ‘Sci lu cd tata te pre core nd Fed'ocol ot When bt sl ote ste toh wnt ‘engage tage ho sn nb tt age wb Fence tp ote. thong aaa Tie bs] er Sect a age Si sori ono ‘gas G) Tr See ee Taso Yi Fi. fi 1, le dl Sg Cm ED a ) ae ewe | | | | ao ape war a ae | ae is |_| a ep | for | sf af [ef ee | ee foae |t foe | Gea ae ar ee aaa LL af oe a ane 9 [a o_o eae [ae eae a [one | a a | ess ada |e fe) Ge ra ae aaa ear ores ee aaa [aa] et [ewe [ap a ase ear a pee bar ae paar [a oe a foe | 8 ove | x Cae a Pr as aia aa Be Le [or ew aa aes [ao | rs ee mae fe | ee] a | at | | Dear ae or ef fa foe | Cm ae Pa aera | spare Danmar ae ean [a | wa | i waa wet ao] oe | ao | | Fe ear at | aoa | o_o wo | m| os | oe | we Peo [es oe ne we | on | we | we | oo [ia ‘spring Rate ibe af epee eee ee a vast spa pe ps eye |e [re fe [oe Co i a (va Onan Oi ao sne (ae ean aia meine ep tment Ferra Ba pa are ap war Tw sabvoiy ohn ~ BECHT excnezins CouPanv. nc.TENE BST 3 PROGESS PNG COURSE SUPPLEMENT ae paneer Sao ne eae aan anon ee Seu tanase son ani stas Been aeniars Easter Tea Rana pear tae ee ed cetaceans aaa Srktenotensceaenanemarmman Mae ie tee Sha hcceatewcarmcemicaaaca Sorteme eo heater acre Srimarnmess ane nasee cS eiaeen sooner seein! a ES = me Se aS rer eee aonesee ie alee ee ele Ee alae ae ee Be aa rae 3 ae sale tally esl is ae Ee es EI ao ee es ee ar eee a melals (as |. sap gage ae i ee ie oe Bs saree ee te pr igi ke gear eae Bet a [ma |a| « oe nea ae a eae ee soe pl ee a eta em fee ae iat en aE ce Styl lal ae eae ae = [SS aaa he ce Se ee = aoe ele a Se aw aml s | mo| — SS See e ws See setae at ae ee ee ae ee ae eee effet tera Le garolehhaiaettgc iy httasibarab iain ak Stiaarece rerateatine ahs es BECHT excnezen comrany. ne."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 66 Rev, 25107 { Fig. 82, Fig. 8-268; Fig 98, Tple Spring, and Quadruple Spring Fig. 82; Fg. €-268, Fig: C-98, Wiple-CR, and Quadruple-CR Spring {Cayroston Resistart) [Desig features: ‘iin Femara eae (i spies nino eat eae {ronan gsr ean seed ©) Ronde gain coma (Sore einer waned sora ethene + carer npg ge sip ae ‘St ror ny sae + Goch nyo ene ‘Sha Und rsan Somta 4 Gaeta ony upo og. 1 srg et es en se 2 eahaeemecnsets osindney se «ea ra seniors sive Fate ners conser en ecrmeremnierettais, aruemeaieme Krsna ia nnn Seater ete ates Bice ts an amgnt Susrenan anes Sones peo mafecinaat omen {Riaoamentocons consents eonpeeie seals Lice finns eerie Hemet cece areas atone araneteaess fciwmsenbesnwara™ ieee f (bel pesen Perea ‘nts onm en fo BECHT ancien comeant NC. al _Apooval: sie cme. as. Unsere ype 2a, Speciation: srs eta gee wae eh poser ‘ize anges he a be sir el sai osin fe raese 9) 325450) ate ey 8 iaeot a pe eer erate wine sovie Rasen gat Sarre ocean reer PASEO nade aus prices conan, eae sue sien meee eset Sacto ee ii Ib passe a ee"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 67 Rev. 5725107 ‘CONSTANT SUPPORT GENERAL INFROMATION FROM ANVIL INTERNATIONAL, ING. Mode Mathernaticaly Perfect Pipe Suppart Tishaa eo ap oan Node Roi [Bove sn: prey cn ere est ‘esi ign oo Toner on keg si omens et Be ru ps aed tee nro arrgaen pe d sh ehi eeson fod, here rom ihn ts bt ed og npr hell eg tae siege great creo ry manent ‘Pinte schon pep ‘ronen Bessaes comer ele en tte ial ee ‘Steg gn he motte co | snc re nant a er ng eran bt [Bement enn ng ‘onot beled oon a ar een ser ero o Tap oot oun sping ota Hoen ean 0 aee7 ‘ener "E a mee (@) =e Tle) writin a: pas vrs ona 8) ennonvevmens Sn mt sSlat macys i om a an asa gu telnet fonts sen When eee ak {5} LG wort Wink, where Wind Be Fond iment Ta naman anon Ptneeaerirmecsygctnmeg yy = (29 hb ae ar ada Tre, stn ity, ‘Tin nd oe ara an eng cl =e ‘ej eaalethe data 'A toes pte San Ter 9a bean PK ec ttl gevayy Deen hr pr Hee ‘ionge 20a Wan ean i ee Jars Bieter bs cee BECHT evcinestine CouPaNY. NC."ASME 31.3 PROCESS PIPING COURSE SUPPLEMENT (2) Fsrcienter ie (3) Nae ine “ Ja) Ln be urd ows). (a) Toe rei} ay senate eae (8) iene Bla a) Castor inci, (00) ¥en espe ‘tka pr peg an (ai Forrye 8.0. 6 es hepeaty “fs olen” (08 comes Spon Hage oe nel gues DDT and CR instalation: 1) Seats ie ho acy aun Spite a ain ey tte ei aicterte seen eee poatin. (0) acai tba mig i of ho an wt neta (2) AA lon ieee appoint la coup, let yw Jd cag nd ng rete peal A ‘Sotheste wena (@) Tam feet cant, yes wi rte be, ‘be ndeatr rar doe tte on are tion fst in “ aupantnnpartan ta pe lon (4) Ataris snopes ed bt ‘ig Horns el suey somngtvlo ‘ul ee crete ote toe) modi Ms eer eet ey ee ‘eo alas alla! Ge Bray ome te isospin Adushet: Wet ose, upprig ed. shox pce tthe po ono hpi et end 4 ie ogee ea east tes pment soe "ot ea opt l mote Cane Sapper hes lua of ed agus. Sprint Fa oD fal his eben eet ‘ape. o bas an tuyere ate ‘ibibo ee pra Wad ae Te reap ome dees Not ety ea kat ovo by cent, erat ade a Tangri ys or aan al (ad adnan sea ems en ero pth WA ‘ooh avn anh sete ee 2 eas BE Vhs eick ave va Tibet ay ‘inna ne dart ba fread “ited too pada ei 7608 poses ee en 0 uh, 2473008 0 rg ez ost wl ata ante tine net Sei Tenant “Travel stp: eit oa cot Spr anir ores hrponbn oa ant tration ‘rt pe of owt more py ae ‘deta roe th say cig ratio, ce ‘tr cea ca. Al Cnet Supe Wd sn et aia nee tapas a ‘Potersor supa Tosa foe ios ‘Mops vin as erator, tacoa Behar! rane ‘ies cmap azoreand wha ead ph casei ets: sna ay ld lope ston. Acre of eruane carb gaged ‘ole 8 ager an pio lng ea tal che ‘ove, waned noe erated re ‘Thestoptbaence! rae peste at ‘pu bultet tet igen (tet Tetra ap reed 9 aor Hs. Saves Ay rt "ate ana insane tot at ‘ate ts each sah ote: aan ecloa Co 3 nv ss etre Pr BECHT encnecnno Conran.‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 68 Rev. 5725107 Teal Wave fy Loni) Sos a pgs PRT We wep ae Pe ane a fave [ae [af sr fer z sr} aac | ee] ier i Serta [ane oer Pree herr rae ear i: z aur [eave arr er] af ate fa era easy ranr| san 137 t i fia teers esae tee a feces aera reso reer fae) ae | te | oe "BECHT excnesnns comsanr NC"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 70 Rev. 5725/07 (GUIDED CANTILEVER METHOD - KELLOGG 6, f Assumption: ab no rotation of tangents at corner b= Expansion of leg a, A, Sya= Expansion of leg b, Ay 3 =48175yE,0 maximum pormissibe displacement Dipe ouside diameter laste modulus of pipe material length of ag under consideration allowable eress range BECHT exanesane comean. Ne."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 77 Rev. 5725107 GUIDED CANTILEVER CHART - KELLOGG 6 = Length of og fe 4 = Lateral dteetion, in. Veloo of Bod = 29 10" pl Assured rode of deflestion of guia eantever ‘54 = Code allowable stcssrango ps & Sse g 03 Insiraclions: Deterine valu of V5; /10°. aver with thi valu of ordinate sal ad read over to line for proper nominal pipe sie. Head down to sbocuca sla. The value obtained wll be the pennissible lateral detection fer BECHT encneeenc coven me.‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 72 (GUIDED CANTILEVER CORRECTION FACTORS - KELLOGG. Muliplyftimes 8 to gat the maximum permissible displacement for the geometry under consideration Corestion Factor f; Guided Cantilever Method . ry = f+ it Tk, ea ove Foray bg Ca Pony era he - ‘mam deftton inthe lave of Zand Ly ‘Phere loth shertor ofthe comesing AL ik. 8 3 gases Con H1T. Bor any aang Zhai ‘mum defen serena tothe pane 2 FE hee te srr en ‘emecting ng 3 3 3835332 LL, Leer or ues unr cousioenarion Ty ALENT OF SHORTER ADUAGERT LEE BECHT sicnicernc Company, nc"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 73 Rev. 6725107 (GUIDED CANTILEVER WORKSHOP 1. Is the folowing case adequately floxblein accordance wth ASME 831.3? 1+ NPS 6 (ON 160) x8 WT carbon stzel poe + Sale 80.0 ksi 17 MPa) + E}is 2968 pe (200 GPa} Temperature range i 70°F to 400°F (27 to 205%) 2. Is the following case adequately eben accordance with ASME 831.97 ‘NPS 6 (ON 180) STD WT carbon steel pipe + S4§s80.0ki (817 MPa) + Ele 20E6 psi (200 GPa) ‘Temperature range is 70°F to 400°F (21°C to 205%) 20° (6 m) 13° (4m) { BECHT evaineetine Conan, nc."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 74 Rev. 572507 (GUIDED CANTILEVER WORKSHOP 3. Is the following case adequately fexbie In accordance with ASME 831.3? 1 NPS 6 (ON 120) carbon sted pipe + Shs 300 ksi (317 MPa) Enis 29E8 ps (200 GPa) Temperature range TO to 400°F (21% to 206°C) 13° 4m) 13m 20° (6m) 13" an) BECHT excnternc compan,"ASME B31,3 PROCESS PIPING COURSE SUPPLEMENT Page 75 Rev. 5725107 [API STANDARD 610 REACTION LIMITS FOR HORIZONTAL END SUCTION PUMPS 5.5 External nozzle forces and moments 555.1 Steal and ally ste! horzantal pumpe and thei besepates and vortcally suspended pumpe shal be ‘designed for satiefacory performance if subjected tothe forces and moments In Table 4. For horzanal pumps, WO ‘effects of nazze loads are corsderod: Distortion of the ump casing (e005. and 5.2.4) and misalignment ofthe pump and drver shal (900 6.3.8) 53.5.2 Alowable forces and momens for vertical inline pumps shal be twie the vues in Table 4 for side nozzes ‘55.3 For pump casings consiructed of materials ator than stl or aly seal o for pumps wih nozzles larger than (DN 400 (16 NPS), the vendor shall submit alowable nazle loads corresponding tothe farmal in Table 4 ‘Table 4—Nozde loadings | ‘slants ‘Nominal size of flange (ON) Ce ee ee ee ee) 7 Forees (i) and moments (Wm) Each top nozzle Pa Tm 107 1420 2499 S700 590 8670 TIM 9450 ry | seo 890 1160 2am 9110 4450 5340 5760 6670 Fz e090 199 1700 310 4.690 6670 8000 89m 10250 fe 170 19m 2660 446m 6920 96a 11700 12780 14880 [eschaicencze | | x m0 107% 1420 24 ©3700 590 G70 71m 8450 vy 90 1300 1700 3110 4090 6670 6000 900 10250 a sm eo 4160 20 9110 4450 5340 5700 6670 rR 1280 1990 2860 4am 69209690 11700 12780 14850 | « oo 130 «1780 34 4890 G50 8000 89m ry 0 407m 1420 24m 3780 5340 S670 7120 oa seo e901760 20D S110 4450 S340 5 700 rR 1280 1500 2060 4ato 6920 9690 11700 12700 Each nore no 4309801390 250 3590 Sm 6100 6877320 uy 790470 6aD«1180 1760 2440-2980 3120 3.660 uz ss 7201000175) 2580 9000 4610 4750 5.420 mR co 120 1000 910 4710 6750 82108540 9620 NOTE 1 See Figure 20 vough Figure 2 for arontation ef noz lads (XY, and 2, NOTE? Each value shown above indcales range om ninus et value to plus that vaho; for example 710 Indestorarangetom 710 to #70, BECHT encniecenic compat, me"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 76 Rev, 52507 APL STANDARD 610 REACTION LIMITS FOR HORIZONTAL END SUCTION PUMPS (continued) ( ‘Table 4 — Nozzle loacings (continued) [ US customary units Nomiralsize offlange (NPS) 2 3 4 © 8 © 2 4 Frees gb and moments (bf) [Eacitop raze | * 10 20 aan 1.001500 1600 1900 w 10 2-280 dah 700 1000-1200 1900 1500 mz 200 30040070) 100 1800 18002002300 R 290490570 10'0_ 1550 2900 2600 2500 3300 ‘Each sive narzie Be 10 200 ams 1.200 1600 1609 1900, 200 900 4007001 100 1500 1800 200 2300 2 10 220 dat TOD 100-1200 1900 1500, [Re 200 4005701010 1500 2200 2600 2600 3300 c 200 om 400701 4001600 4800 2000 2300 w 160 2405205880 1200 1800 1600 1900, mz 10 22040700 1000-100 19001500 R 20 4s 670_ 40015602200 2600 2000 3900, Each none ue su) 700-980-170 2600 9700 4500 4700 5400 uw 170 30 500m 1300 1600 ©2200 2900 2700, we 260 sa 740 1300 1900 2800 3400 seo 4000 me aco s60 1890 25:0 3500 S000 6100 6900 7200, NOTET See Figur 20 trough Figure 28 or ofan elazzo oa OY and 2) NOTE? _ Each value shown bolw indeates range om mis that vals to plus that va; for example 160 Ineatesarange om 160 +160 5.54 The co-ordinate eyeion(s) chown in Figue 20 through Figure 24 shal be used to apply the forces and ‘moments in Table 4 5.5.5 Amex F gives methods of qualiying nozze loads in excess of those in Table 4, These methods may be used IT approved by the purchaser and the purchaser shoul ton dct he piping designer accordingly. The purchaser should be aware that te use of Annex F methods can rest in up 6 60% greater misalignment than would occur - |, Using the loads of Table 4 ¢ BECHT encnacnc comeanr c.‘ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 77 Rev. 5725107 [API STANDARD 610 REACTION LINITS FOR HORIZONTAL. END SUCTION PUMPS (continued) Ls [ / key ‘Saft conrelne Discharge ‘Suction Conte of pump Pedestal centelne Vertical plane Figure 23 — Co-ordinate system forthe forces and moments in Table 4— Horizontal pumps with end ‘suction and top discharge nozzles"ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page Te Rov. §725107 ALLOWABLE MOMENTS FOR FLANGED JOINTS Excessive bending moments at fanges can result in Nangad joint leaks, eventhough the adjacent pping is not “oversressod". Several methods can be found which adsress “allowable lange bending moments In his 1997 paper “Analysis of Flange Jon's under External Loads” presontod ata 1987 Matias Technology Instiue, Willam J Koves describes several methods, thse of which are: Equlvalont Prossure The equlvlont pressure method, whichis offen used, uses a prossure that gives the same ‘maximum longitudinal sitess Inte piping adjacent to the lange, This method is extremely conservaive, Equvalon Axial Force The equivalent axial force methoc uses the maximum stress converted to an equivalent “xisymmetc axa ore, The lange is then evaluated using the ASME procedure. ‘Kovas Recommended Approach Dr. Koves proposes a faly sophisicaed method for calculating alowable lange ‘moments. Dr. Keves compares calculation methods in the folowing gure fem his paper. . jen Pl Bending Momento? into Poe Bencieg Moment 18 ints Figure 7-Leakage Preseures, 8"-CL 150 ‘Figure 6.Leskago Pressures, 12"-CL 160 (G05 mm) Flanged joint (G05 tm) Flanged Joint BECHT sncnccenc Conran we."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 78 Rev. 525107 ‘The maximum stressed in the table below ar based ona 1972 paper “Background of ANSI B16.5 Pressure- Temperature Ratings” by Everett Rodabeugh. Rodabavgh calculated alowabe moments based on the bolt stress avaiable for momant loading ater subracing the boll srass needed io keep the aint tght afr ally tightening ‘he bolts to 40,000 ps (275 MPa), ‘This table can bo used as a sereening too or steel lange joints operating below the eraep range. NPS [ Maximum Stress for Pipe Wal Thickness cises_| (ON) _ [Sch 108. ‘sD xs - 750 “i | AO RSi TS MPa) | ZOWSI TAO Pay | TE al (105 WPay 350) | 300 <6 | NotTange ited | Nei fiange inited | S0 aT 20s Pay (<150) ir ‘6-12 —[ Rotana lnted | 25 Si(T7OMPA) | 20 KSI (TAO MPS (150-300) >12 | Netiiange ined | Netfango irited | 30 Ks 05 MPa) (2300 @o0g | — Al | Rat ange tied | Nor onge Tasted | Not tango ried higher ‘The sree valves are the maximum allowable stosees inthe pipe adjacent othe fenge ‘hat, f exceeded, may indleate an excessive banding memento he fenge, BECHTexansetne courant."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 80 Rov. 5/25/07 FLEXIBLITY ANALYSIS COMPUTER PROGRAM ATTRIGUTES TO CONSIDER ©) Abily to handle closed loops CCose compliance reports Ps showing geomety and results Spring hanger design Ftion SIF calculation ‘Mutipio load case and load case combination capably (One-way restanis and provsions for gaps Stewed retains Rip elements Expansion joints ind and eartquake loads ‘Alowable reaction calculations Flange allowable moment calculations aoe of input Ease of interpreting ouput Dynamic analysis capably Nozzle flexi calculators Abily to model stuctral members BECHT exoneoans ComPany, We."ASME B31.3 PROCESS PIPING COURSE SUPPLEMENT Page 31 Rev. 5135107 ‘THE PIPING FLEXIBILITY ANALYSIS PROCESS £ ‘REACTION LOAD GASE Remave netecive spperts fom meee, Sings sponsor omer. Speen jos Flexipitty Analysis Same ee Pans etn Do the Cade raqie e corte ‘imation of viration? iin 16-1290)" — Par 084 ‘Question: Does the Code deine the excassive ‘and har eens of vation ref era. 3015.47 Interpretations‘ASME B31.3 Process Piping Course Interpretations on VYASME B31.3 Process Piping Course ere {irs ions he rent ‘caused by axial forces in the displacer ger iby aan ques eine ewes fotos and mores rsd Of sane | ot pe if | es Interpretations Quest does par $1823 ie oe | a ig aoe a ee pony orp v5 | [rsa or eeASME B31.3 Process Piping Course Interpretations he oma | \ojele under OASME B31.3 Process Piping Course Interpretations | ueston Sha engin svesses dejo he ‘misalignment of piping during assembly, of. interior cold spring, bo luce ga. =| cate net | a rf BeeASME B31.3 Process Piping Course Interpretations O par. 208 6) irs sate Sal eal poss ease” | sien antASME B31.3 Process Piping Course | uesto boos 8313p of Slacard Waring ococre Special, empl wie rogues of Interpretationsere oor Interpretations ©ASME B31.3 Process Piping Course Interpretations Goorin sts meni nave tee it wad some dtane below the foc dhe ae. i oe “Soromen ave bon opt tes iat ielengh no longer meets he length |‘ASME B31.3 Process Piping Course InterpretationsASME B31.3 Process Piping Course InterpretationsASME B31.3 Process Piping Course InterpretationsASME 831.3 Process Piping Course — Inspection ae ea ‘Question: May ho piping erect of afacity the Owner’ Inspector? | Raenrst! 2 Re AT — Interpretations ee Examini piitton ORR ie = Par, 41.4) ‘Queston;.are indicia component markings n accordance wih the applicable ‘material speciioalon suficin! to assure he, | evening he tha mata ef tae “Speciation and fede”) rio 10-0009 Rafa 341410), Question: For componeris which Lack tl idenureaion, Because o siz or oer reasons, propa arked‘ASME B31.3 Process Piping Course Interpretations O O_~ ASME 831.3 Process Piping Course | ceston. ita jects Bund at ne socard sop pata. $44.3. 4(0) of progressive ‘examination, ist requred tat every Wok Interpretations Ea eS Examination Interrelan o6-18 Pea. San.32, ‘Question: Does 631 3 require that girth batt ‘welds which have not been visually examitied trraogrphot na ignated atch > ames [iittions on im Ergon reer? snes?ASME B31.3 Process Piping Course Interpretations mena sipaied it aeASME 831.3 Process Piping Course Interpretations ex =a laa Examination’ ‘nierpeaich 16.01; 2 ‘Question. deectve Weld is rpaiceds “ound detective aga, repated a second tine a san fur bo foci, cass pene amg eae “eeced re completly cat ou aha eis oats by onew vite conta oe eeASME B31.3 Process Piping Course Interpretations ©ASME B31.3 Process Piping Course InterpretationsASME B31.3 Process Piping Course Interpretations asASME 831.3 Process Piping Course Interpretations per “Tnagnetc paricie examination of 3 ‘reunferental wean leu of rcisapyASME 831.3 Process Piping Course Interpretations OASME 831.3 Process Piping Course Non ee ioeton: Does 691.39 themeplasic expansion ints, such as join farabie dS ‘Question: Does 891.9 park he use of ‘hrmeplastc expansion johts, such as in above ground fmmable tid eer asl [estes Interpretations ‘Guinn wise Atanas | “Gain re merafacre cf stlicpringASME B31.3 Process Piping Course Interpretations QO o_ASME B31.3 Process Piping Course Interpretations | © Nometalic Piping Syste | Interrelation 18-14%) ‘Question: ... may hydrostatic design stresses “{HDS), exceeding those listed in Appendix B, te usad or pressure design calculation? “Wana 2.0900. BSG. BaiseASME B31.3 Process Piping Course Interpretations st mtorial ‘eed in pressure conialningASME B31.3 Process Piping Charles Becht IV, PhD, PE Don Frikken, PE Instructors: BECHT enoneznive courany, mc. | Subject Slides Introduction 2-18 Metalic Pipe & Fittings 19-22 Materials, 23-35 Pressure Design 36-52 Flexibility Analysis 63-72 Fabrication 73-86 Installation 87-88 Inspection 89-91 Examination 92-107 Testing 108-116 Pressure Relieving Systems 117-120, Nonmetallic Piping 121-130~ ale Introduction inquiry: ae “Introduction Question: Does the Code cover piping in a textile plant that regularly handles caustic chemicals? Introduction: It's the owner's responsibilty to select the Code Section which most oO nearly applies to a propused piping installation. Factors lo be considered by the : ‘owner include: limitations of the Code Section; jurisdictional requirements; and the applicability of other codes and standards. Appendix Z: An inquiry requesting such a decision will be returned.Introduction | Interpretation 8-01: Para. 300.2 Question: Does the B31.3 require that the pressure containing components of an in-line sensing device be designed, fabricated, examined and tested in accordance with the rules of the Code? ty] Response: ? [| BECHT evenezrns coun ne Inorrescors 3 Interpretation: 8.01 Subject: ASME/ANSI B31,3-1987 Eaition, Paras. 900.1. and $00.2; Rules for In- Line Sensing Devices Date Issued: May 22, 1989 File: B31-88-0288 Question’ Shall the pressure containing piping components of an in-line sensing device be designed, fabricated, examined, and tested in accordance with the rules of ASMEYANS! 831.3? Reply: Yes; see the definitions for “piping” and “piping components" in ASME/ANS! 831.3, para. 300.2, See also para. 300.1.teo ere E Introduction |. Interpretation 17-23: “oh, Para, 300.2 | Question: ...are pressure containing components such as strainers, filters, knock- out pots, holding pots and other devices that serve such purposes as. mixing, separating, snubbing, distributing, and metering. or, controlling flow included in the scope of this ‘Code? Interpretation: 17-23 ‘Subject: ASME B31.3c-1998 Addenda, Para, 300.2, Defining Piping Components Date Issued: July 1, 1999 File: 831-99-012 Question: In accordance with ASME B31.3c-1998, are pressure containing Components such as strainers, fiers, knock-out pots, holding pots and other devices that serve such purposes as. mixing, separating, snubbing, distributing, and ‘metering or controlling flow included in the scope of this Code? Reply: Yes, unless the Owner specifies another code. See definition of "piping components" (pare. 300.2)Introduction Interpretation 10-05(1): Para: 300.1.3(d) Question::...is piping which is contained in a pressure vessel exempt from the Code? Response: ? BECHT enaniczrwe comany, ne ee) Interpretation: 10-05 Subject: ASMEJANSI 831.3-1987 Edition, Para, 300.1.3(d); ASME B91.3-1990 Ecition Date Issued: June 14, 1991 File: B31-91-004 Question (1): In accordance with ASME/ANSI 831.3-1987 Edition, pare. 300.1.3(d), is piping which is contained in a pressure vessel exempt from the Code? Reply (1): Yes. Question (2) In accordance with para. 300.1.3( d),ifa pressure vessel, heat ‘exchanger, pump, or other piece of equipment is supplied with extemal piping, are the piping components exempt from the Cade? Reply (2): No. Question (3): Does ASME B31.3-1990 Edtion provide a means for qualifying the use of ASTM A240 TP 304 material to - 47°F if material s thinner than 0.099 in.? Reply (3): No.Introduction Interpretation 10-05(2): Para. 300.1.2 Question: ...if a pressure vessel, heat exchanger, pump, or other piece of equipment is supplied with external piping, are the piping components exempt from the Code? | Response: ? + BECHT encmeerwe company, wc. Integra Intorpretation: 10-05, c ‘Subject: ASMEVANSI B31.3-1987 Editon, Para. 300.1.3(d); ASME B31.3-1990 7 Editon Date Issued: June 14, 1991 File: 831-91-004 Question (1): In accordance with ASME/ANSI B31.3-1987 Edition, para. 300.1.3(¢), 's piping which is contained in a pressure vessel exempt from the Code? Reply (1): Yes. Question (2): n accordance with para. 300.1.3( d), fa pressure vessel, heat ‘exchanger, pump, or other piece of equipment is supplied with external pjping, are the piping components exempt from the Code? Reply (2): No. Question (3): Does ASME B31.3-1990 Eaition provide a means for qualifying the Use of ASTM A240 TP 304 material to - 457°F if material is thinner than 0.099 in.? Reply (3): No.Introduction Interpretation 03-02: Para. 300.2 - piping Question: Does the scope of ASME B31.3 include pressure-tight structures of noncircular cross section which may be used to convey a fluid or transmit a fluid pressure? Response: ? = BECHT enamneenne coueany. Nc. Inerestre 7 Interpretation: 3-2 Subject: Pressure-Tight Structures of Noncircular Cross Section Date Issued: May 29, 1984 File: 831-84-001 Does the scope of ANSV/ASME B31.3 include pressure-tight structures of cross section which may be used to convey a fluid or transmit a fluid pressure? Reply: Yes; unless otherwise excluded by 3001.3. See also 300(6)(3), (4), and (5) ‘and 304.7.22 K Introduction Interpretation 17-24: Para. 322:3 Question: ... are instrument piping components (such as tubing, compression fittings, bar stock valves, etc.) outside of a piping isolation valve (piping root valve) within. the scope of 831.3? aa t I ‘BECHT enaneccewe counaine inaprticrs 8: | Interpretation: 17-24 Subject: ASME B31.3c-1998 Addenda, Para, 322.3, Instrument Piping Date Issued: July 1, 1999 File: 831-99-013 Question: n accordance with ASME B31.36-1996, are instrument piping ‘components (such as tubing, compression fitings, bar stock valves, tc.) outside of 2 piping isolation valve (ping root valve) within the scope of AS ME B31.9? Reply: Yes. See para. 322.3. E (Introduction Interpretation 09-02(2): Para. 300(b)(1) Question: Is it a requirement of B31.3 that piping for 38% sodium hydroxide be classified as Category M Fluid Service as defined in para. 300.3? Response:? — BECHT ensmeerina courany, NC. Ineresens | Interpretation: 9.02 Subject: ASME B31.3-1990 Editon, Paras. 900.1.1, 200.2, MA30B.5, and MA323.4; Applicability to a Textile Plant, and Category M Fluid Service Date Issued: November 28, 1990 File: B21-90-026 Question (1): 1s a textile plant which regularly handles caustic chemicals in its ‘manufacturing process covered by ASME B31.3, para. 300.1.1(c)? Reply (1): Yes. See also the ninth paragraph ofthe Introduction which begins “Is the ‘owner's responsibilty ‘Question (2: Ist @ requirement of ASME B31,3-1990 that piping for 38% sodium hydroxide be classified as Category M Fluid Service as defined in para. 300.37 Reply (2) Itis the owner's responsibility to determine which fud services are to be identified as Category M. See pare, 300(4)(1). Appendix M may be used as 2 quide in ‘making such determi-nations, Question (3): Does ASME 831.3, para. MA323.4.2 prohibit the use of a polypropylene flaw ‘measuring device in Category M fuid services? Reply (3): Yes, ifthe polypropylene is used as.a pressure containing component, not as @ liner or gasket, Question (4): Does ASME 831.3, para. MAOS.S prohibit the use of a polypropylene Insertion flow measuring device in Category M fluc service? Reply (4): Ifa flow meaeuring device is nota fabricated branch connection, para. MAIOG.5 00s not apply.ie Introduction \4 Interpretation 08-09(2): Para. 300.2 Question: Does 831.3 require that piping which undergoes a large, rapid temperature change be considered to experience severe cycle conditions as defined in para. 300.22 | BECHT evoweegina coupany, Nc, Interpretation: 8-09 OQ Subjoct: ASME/ANSI 891.3-1987 Edition wth Addenda Through B31.3b-1968, 7 Paras. 300(b) and 300.2, and Appendix M; Classification of Fluid Service, large Temperature Changes Date Issued: November 16, 1989 File: 831-£0-018, Question (1): Is ita requirement of ASMEIANS! 631.3 that piping for liquid oxygen (LOX) at-297°F and 6000 psig be classified as Category M fluid service as defined in para, 300.27 Reply (1) No; its the owner's responsibilty to determine which uid serves are to be idented as Category M. See para, 300(0)(1), Appendix M may be used as @ guide in making such determinations. Question (2): Doos ASMEVANSI 831.3 requir that piping which undergoes 2 large, rapid temperature change be considered to experience severe eyele conditions as defined in para, 900.2? Reply (21: No. C) ¢ 40Introduction Interpretation 01-73: Para. 300.2 Question: Is a "Category M Fluid" in ASME B31.3 the same as a “lethal substance" in the ASME BPV Code Section VIII? Response: ? BECHT enomezrive courany ne ees 11 Interpretation: 1-73 Subject: Category M Fluid Service Date Issued: September 8, 1982 File: 1596 ‘Question: Is @ “Category M Fluid” in ANSIASME B31.3 the same as a “lethal substance" in the ASME BPV Code Sectian Vill? Reply: The Committee points out thatthe ‘erm used in ANSVASME B31 .3 is "Category M Fiuid Sonice," not "Category M Fiui.” This distintion is very important in understanding the intent of ANSVASME 831.3. Fluid Service" is much broader in concept in that t encompasses the complete handling and control of the fluid, It takes into consideration not only the fuid properties (such es flammability, toxicity" etc) but also the service conditions such as pressure, temperature, quantity, location, etc.) as they affect all aspects of the piping system, Finally, in developing "Category M Fluid Sorvice’, it was not the intont of ANSVASME 831.3 to parallel the "lethal substance” reference in the ASME BPV ode Section Vil, Division 1 "al Introduction » . Interpretation 17-16(1): Para. K300(a) Question’ ...is it mandatory that the owner of a piping system designate it as being in High Pressure Fluid Service in accordance with Chapter IX when the. system pressure exceeds _that allowed by ASME B16,5 Class 2500". rating? san Respons BECHT enameeana courant wo. | | vcpintns 12 Interpretation: 17-16 r Subject: ASME B31.3b- 1997 Addenda, Para. K300(a), Applicability of High Pressure Piping Date Issued: November 11, 1998 File: 831-98-025 Question (1): n accordance with ASME 631.36-1997, para. K300(a), is it ‘mandatory that the owner of a piping system designate it as being in High Pressure Fluid Service in accordance with Chapter IX when the system pressure exceeds that allowed by ASME B16.6, PN 420 (Class 2500) rating? Reply (1): No. ‘Question (2): In accordance with ASME B31.3.b-1997, para, K300(a), can piping be designated by the owner as being in High Pressure Fluid Service in accordance with Chapter IX and be designed to Chapter IX, even if this results in a wall thickness that is less than that required by design in accordance with Chapters | through VI? Reply (2): Yes; however, when piping is s> designated, Chapter IX shall be applied. inits entirety 12Introduction Interpretation 05-22(4): Para..300(b), Question: ... whose responsibility is it for compliance and for establishing the requirements for design, construction, examination, and testing of piping Systems? Response: ? - BECHT enoneeewie comeany, nc. tnepeton 13) Interpretation: 5-22 ‘Subject: ANSUASME B31.3-1984 Eallion With the ANSVASME B31 3a-1984 Addenda, Introduction and Para. 337.1, Scope and Appt cabilty of Code Date Issued: May 5, 1987 File: 831-87-011 ‘Question (1): Are current ANSUASME 831.3 requirements applicable to new construction ‘and to revisions and replacements of piping in existing fecilties? Reply (1): Yes. {Question (2): When appli to revisions of piping in an existing facility, what Is the intent of ANSUASME BS1.3, para, 397.1 "Prior to intial operation. ..°? Reply (2): It applies to the portion ofa piping system on which work was performed. Question (3): I it intended thatthe current Edlion of the ANSI JASME B31 .3 Code apply retroactively to piping in existing facilites? Reply (3): No. See the inroduction ‘Question (4): Itt hes been determined thatthe ANSVASME 831.3 Code Section is ‘applicable, whose responsiblity is it for compliance and for establishing the requirements for design, construction, examination, and tesing of piping systems? Reply (): The owner's. ‘Question (6): What is required by OSHA stancards in the examination and testing of piping? Reply (5): ANSI /ASME B31.3 does not address the application of regulatory requirements. 13a Introduct ion Interpretation 04-08; 9 Para. 300(b) Question:.... is it the responsibility of the designer to classify fluid services as Category by Dor F Galen M2? Interpretation: 4-08 a ‘Subject: 300(b) Responsibility for Categorizing Fluid Services = Date Issued: April 9, 1985 File: B31-85-003, Question: As defined in ANSVASME 831.3, is it the responsibilty of the designer to classify fluid services as Category D or Category M? Raply: No, the designer can recommend to the owner but the ultimate responsibilty for identifying these fluid services rests with the owner. See 300(b)(1). oN 4Introduction Interpretation 02-30 (2): Para. 300(b) Question: Is the engineering construction contractor the "owner" until the piping is erected, mechanically complete, tested, and subsequently "sold" to the final owner? ‘Response: ? BECHT enaincema courany, nc. nepsestre 15 Subject: Use of Term "Owner Date Issued: December 20, 1983 File: 1688 (B31 83-041) Question (1): Is the final owner always the Yowner" referred to in ANSUASME 831.37 Reply (1): Yes. ‘Question (2) Is the engineering construction contractor the “owner” until the piping is erected, mechanically complete, ested, and subsequently “sold tothe final owner? Reply (2): No Question (3): Who is responsible for deternining pressure test methods and media (on jobs where the engineering and construction are performed by different contractors? Reply (3): The owner is responsible, 15Response: ? lg Sam, Introduction Interpretation 19-122): ~~ Para. 300(b) Question: ... is it the responsibility of the designer to determine the piping design based upon design requirements established by the “= “owner? Me Interpretation: 19-12 ‘Subject: 300 General Statements, 1999 Eaton, 2001 Adcenaa Date of issue: July 1, 2002 File: 02.02496 ‘Question 1: n accordance with ASME B31 3 1999, 200" Addenda, is the responsibilty of he ‘Owner 6 establish the design requirements necessary for determining the piping design loads? Reply 1: Yes. See 3000). _Quastion 2: In accordance with ASME B31.3 1098, 2001 Addenda, i it tho responsibilty of the {designer fo determine the pining design based upon design requirements estabished bythe owner? Replv2: Yes. See 20040). ‘Queston 3: Does the Code define the excessive and harmful effec of vation referenced in para 501547 Reply 3:No, (Question 4: Does paragraph 301 5.4 require the complete elimination of wbration? Reply 4: No, (Question 5: Doss 831.3 permit the designer to determine acceptance criteria fr loads and conditons ‘where no such teria are provided by the Code? Reply 5: Yes, with acceptance by the owner, 8 para. 900(c¥,9), Also see 900(c)(5) ‘Question 6 In accordance with ASME 831.9b-20C1 Addenda, para. K328.2.4(9, when @ designer Uses an unisted materia, or wn @ listed material is tobe used above the highest temperature for “which stress values appearin Appendix K, shal he designer cemonsrate the vali of he allowable siressos and other design limits tothe Cwner? Reply 6: Yes. See pars, 300(0)2), {) 16Introduction Interpretation 19-12(5): Para. 300(c)(3) Question: Does B31.3 permit the designer to determine acceptance criteria for loads and conditions where no such criteria are provided by the Code? Response: ? BECHT enamecrn cowrany, nc spears 17 Interpretation: 1842 ‘Subject $0U General Statements, 1984 Lotbon, 2001 Addenda Date of issue: July 1, 2002 File: 02.02436 ‘Question 1: In accordance wth ASME 831.3 1999, 2007 Addenda, i tthe responsibilty of the (Owners esas the design requirements necestary for dotermiing the piping design loads? Reply 1: Yes. See 8000). {Question 2: accordance with ASME 8313 1999, 2007 Adcend, i tthe responsibilty of the ‘esigner ta determine the psing design based upan design requirerens established by the owner? Reply: Yes. See 3000). {Question 3: Does the Code define the excessive and harmful effects of vibration reerenced in pa. 20184? Reply 3: No, {Question 4: Does paragraph 301 5.4 requ the cimpleteeliinaton of vibration? Reply 4: No. ‘Question 5: Dovs 831.3 permit the designer o determine acceptance entra for osds and conditions where no such criteria are provided by ihe Code? Reply: Yes, wih acceptance by the onner, S00 pare 0016). Also see 300/05) ‘Question 6: n accordance with ASME B31.30-2001 Addenda, para, K323.2.4(a), when a designer see an united materal, or when a sted materials o bo uses above the highest temperature fer hich stoss values apoear in Append K, shall the designer demonstrate the Vali ofthe allowable stresses and other design limits tothe Owner? Reply 6: Yes. See para. 300(0)2). 17a Introduction Interpretation 16-12(1): Para: 300(c)(3). Question: Does the Code allow a designer to apply a more rigorous enalysis to qualify the design and acceptance criteria of piping where the Code requirements employ a simplified |_approach? Ineneestrs 18 Interpretation: 16-12 Subject: AS ME B31.3a-1996 Addenda, Para. 300(c)(3), Intent of the Code Date Issued: November 10, 1997 File: B31-97-0268 Question (1): May a piping designer use para. 300(c)(3) of ASME B31.3e-1996 ‘Addenda and apply a more rigorous analysis to qualify the design and ecceptance criteria of piping where the Code requirements employ a simplified approach? Reply (1): Yes, ifthe designer can demonstrate the validly of the approach to the Question 2): In accordance with ASME B91.3-1896 Edition, does a piping system that has been designed in accordance wily the Code but not fabricated or assembled as specified by the engineering design, comply with the Code if a more ‘Fgorous analysis proves it suitable for the service intended? Reply (2): No. See para. 300.2, Definitions - Assembly and Erection. Also, see par 341.32. 18