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Friction Processes: Ultrasonic Assembly
Friction Processes: Ultrasonic Assembly
In these systems, the power supply, converter, booster, and horn function together to
create mechanical vibration. The power supply takes standard electrical line voltage and
converts it to an operating frequency (in this illustration—20 kHz). Power-supply
frequencies are set but are available between 15 and 70 kHz. The most common
frequencies are: 20, 30 and 40 kHz.
In a typical bench-type system, the actuator base and column can be removed,
providing an excellent configuration for integrating into automation. The actuator is used
to deliver the converter, booster, and horn to the parts being welded and applies force.
Weld forces can range between 50 and 750 lb. The actuator also can have other
components such as a linear encoder to measure weld distances.