Fujifilm Frontier 355 375 sp-3000 lp1500sc lp2000sc PDF

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com
SERVICE MANUAL
DIGITAL MINILAB
FRONTIER 355/375
SCANNER/IMAGE PROCESSOR
SP-3000
LASER PRINTER/PAPER PROCESSOR
LP1500SC/LP2000SC
Principles of Operation
System Disk Ver.1.5 or later First Edition

PP3-C1033E
Distributed by: www.minilablaser.com
Introduction
This Service Manual outlines the principles of operation for the Fujifilm Digital Minilab FRONTIER 355/375.
This manual is a professional publication provided for qualified service personnel or persons fully trained in
equipment service procedures. All other personnel and operators are restricted from servicing the FRONTIER
355/375. When maintenance service is needed, be sure to contact qualified service personnel.
Precautions Generally Applying to All Serving Operations
! WARNING
When servicing internal machine parts, make sure the power switch and the main power supply on the power distribution
board are both set to the OFF position.
If the main power is left ON, electricity will flow as far as the power switch and power supply section, and this can cause
electric shocks and/or short-circuiting.
If the power is left on, there is also the possibility that the machine may be accidentally activated causing damage to the
machine and/or bodily injury.
! CAUTION
The dryer will be hot to the touch. Wait 15 minutes after turning off the power before commencing with servicing procedures.
• Wear gloves when handling the optical system parts to keep the parts free from fingerprints.
• When mounting machine parts, take care not to sandwich any of the wires.
• Each of the connectors is provided with a symbol indicating what it is to be connected to. Make sure the connectors are
connected to the connectors, harness ends or parts bearing the corresponding symbols.
• The plastic connectors have a locking catch on the plug (male) end. To disconnect one of these connectors, loosen the
catch first; to connect, make sure the catch engages (locks).
• If the connector can not be held with fingers, disconnect and reconnect it gently by holding all of its wires and releasing the
lock.
Service Manual Appropriations
1. All rights are reserved by the Fuji Photo Film Co., Ltd. (FUJIFILM).
2. Manual usage is restricted to FUJIFILM equipment related technical and service

personnel.
3. This manual contains information relating to FUJIFILM equipment and is therefore

proprietary. Unauthorized disclosure is prohibited.
4. FUJIFILM’s prior consent is required in regard to the following.
K Manual copying in whole or in part.

K Disclosure of manual contents to unauthorized personnel.
K Manual uses for purposes other than technical service.
1. SAFETY 1
2. MAIN SPECIFICATIONS 2
3. OUTLINE 3
4. OPERATION SEQUENCES 4
5. I/O PARTS DIAGRAM 5

Contetnts
1. SAFETY ................................................................................................................................................... 1-1
1.1 Laser Radiation Safety ...................................................................................................................... 1-2

1.1.1 Laser Radiation Safety ............................................................................................................... 1-2
1.1.2 Laser Warning Label................................................................................................................... 1-2
1.2 Safety Indications .............................................................................................................................. 1-3
1.2.1 Caution Label Locations on Printer/Paper Processor................................................................. 1-3
1.2.2 Laser Caution Label Locations on Printer................................................................................... 1-5
1.3 Processing Chemical (CP-48S) Handling Precautions...................................................................... 1-6
1.4 Certification and Identification Labels ................................................................................................ 1-7
1.4.1 Certification and Identification Label Locations on Scanner/Image Processor........................... 1-7
1.4.2 Certification and Identification Label Locations on Printer/Paper Processor .............................. 1-8
2. MAIN SPECIFICATIONS .................................................................................................................... 2-1
2.1 Main Specifications............................................................................................................................ 2-2

2.1.1 Scanner and Image Processor (SP-3000).................................................................................. 2-2
2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC) ............................................................ 2-3
2.2 Dimensions and Weight..................................................................................................................... 2-4
2.2.1 Scanner (SP-3000) ..................................................................................................................... 2-4
2.2.2 Printer Processor (LP1500SC/LP2000SC)................................................................................. 2-5
3. OUTLINE ................................................................................................................................................. 3-1
3.1 Scanner (SP-3000) ............................................................................................................................ 3-2

3.1.1 Scanner Configuration ................................................................................................................ 3-2
3.1.2 Scanner/Light Source Section Configuration.............................................................................. 3-3
3.1.3 Auto Film Carrier NC100AY........................................................................................................ 3-8
3.1.4 Multi-film Carrier MFC10AY (Optional) ....................................................................................... 3-13
3.1.5 Carrier Base Section................................................................................................................... 3-14
3.1.6 Circuit Board Location and Functions......................................................................................... 3-15
3.1.7 Parameter Stored in Circuit Board.............................................................................................. 3-16
3.1.8 Scanner Block Diagram .............................................................................................................. 3-19
3.1.9 Image Processing Block Diagram............................................................................................... 3-20
3.1.10 Image Data Transfer................................................................................................................... 3-21
3.1.11 Backup FD Parameter ................................................................................................................ 3-23
3.2 Printer Section (LP1500SC/LP2000SC) ............................................................................................ 3-25
3.2.1 Paper Supply Section Configuration........................................................................................... 3-25
3.2.2 Paper Supply Section Feed Roller Configuration ....................................................................... 3-26
3.2.3 Exposure Section Configuration ................................................................................................. 3-27
3.2.4 Laser Unit Configuration ............................................................................................................. 3-28
3.2.5 Distribution Section..................................................................................................................... 3-29
3.2.6 Processor Entrance Unit............................................................................................................. 3-30
3.2.7 Printer Electrical Equipment Section Configurations .................................................................. 3-31
3.2.8 Circuit Board Main Functions...................................................................................................... 3-31
3.2.9 Printer Electrical Equipment Block Diagram ............................................................................... 3-32
3.2.10 CTL20 Circuit Board Block Diagram........................................................................................... 3-33
3.3 Processor Section (LP1500SC/LP2000SC) ...................................................................................... 3-34
3.3.1 Processing Section Configuration............................................................................................... 3-34
4
3.3.2 Piping Diagram for Solution Circulation System ......................................................................... 3-35

3.3.3 Replenishment/Auto-washing Piping System ............................................................................. 3-37
3.3.4 Replenisher Cartridge Opening Mechanism............................................................................... 3-38
3.3.5 Dryer Section Configuration........................................................................................................ 3-39
3.3.6 Print Feeding Section/Sorter Configurations .............................................................................. 3-40
3.3.7 Processor Electrical Equipment Section Configuration .............................................................. 3-41
3.3.8 Input Power Supply Section Parts and Circuit Functions ........................................................... 3-42
3.3.9 Circuit Board Main Functions...................................................................................................... 3-43
3.3.10 Processor Electrical Equipment Block Diagram ......................................................................... 3-43
4. OPERATION SEQUENCES .............................................................................................................. 4-1
4.1 Scanner ............................................................................................................................................. 4-3

4.1.1 Power Supply Control of SP-3000 .............................................................................................. 4-3
4.1.2 Scanner Correction..................................................................................................................... 4-4
4.1.3 One-way/Two-way Mode ............................................................................................................ 4-5
4.1.4 Multi-DSP Image Processing...................................................................................................... 4-6
4.2 Auto Film Carrier NC100AY............................................................................................................... 4-8
4.2.1 135 Two-way Scanning .............................................................................................................. 4-8
4.2.2 135 One-way Scanning .............................................................................................................. 4-9
4.2.3 IX240 Scanning .......................................................................................................................... 4-10
4.2.4 Initialization ................................................................................................................................. 4-11
4.2.5 Machine Data Reading ............................................................................................................... 4-12
4.2.6 Reading Production and Working Information ............................................................................ 4-12
4.2.7 Search for Remaining Film (1).................................................................................................... 4-13
4.2.8 Search for Remaining Film (2).................................................................................................... 4-14
4.2.9 Feed Motor Initialization.............................................................................................................. 4-14
4.2.10 Door Open/Close Motor and Supply Motor Initialization............................................................. 4-15
4.2.11 Sensor Calibration at Initialization .............................................................................................. 4-17
4.3 Paper Feed ........................................................................................................................................ 4-18
4.3.1 Initialization ................................................................................................................................. 4-18
4.3.2 Shut-down Process..................................................................................................................... 4-23
4.3.3 Cutter Sequence......................................................................................................................... 4-24
4.3.4 Width Guide Position Setting ...................................................................................................... 4-26
4.3.5 Auto Loading............................................................................................................................... 4-27
4.3.6 Auto Rewinding........................................................................................................................... 4-30
4.3.7 Paper Drawing ............................................................................................................................ 4-31
4.3.8 Back Printing............................................................................................................................... 4-32
4.3.9 Speed Adjustment ...................................................................................................................... 4-33
4.3.10 Soft Nip ....................................................................................................................................... 4-34
4.3.11 Distribution.................................................................................................................................. 4-35
4.3.12 Splice .......................................................................................................................................... 4-38
4.3.13 Paper End Process..................................................................................................................... 4-38
4.4 Exposure Section............................................................................................................................... 4-39
4.4.1 Start-up Initialization ................................................................................................................... 4-39
4.4.2 End Process ............................................................................................................................... 4-40
4.4.3 Feed Start ................................................................................................................................... 4-40
4.4.4 Exposure Preparation ................................................................................................................. 4-41
5
4.4.5 Exposure Completion/RLD Exposure Stop................................................................................. 4-42

4.4.6 Feed Completion ........................................................................................................................ 4-42
4.5 Processor........................................................................................................................................... 4-43
4.5.1 Heat-up Operation ...................................................................................................................... 4-43
4.5.2 Normal Warm-up Operation........................................................................................................ 4-44
4.5.3 Pre-heat Operation ..................................................................................................................... 4-45
4.5.4 Cool-down Operation.................................................................................................................. 4-45
4.5.5 Heater Cooling Fan..................................................................................................................... 4-46
4.5.6 Monitoring Processing Solution Level......................................................................................... 4-46
4.5.7 Normal Operation Drive Control ................................................................................................. 4-47
4.5.8 Auto Intermittent Operation Control ............................................................................................ 4-47
4.5.9 Auto Cleaning Control................................................................................................................. 4-48
4.5.10 Auto Cleaning Output Measurement .......................................................................................... 4-49
4.5.11 Replenishment Pump Control..................................................................................................... 4-50
4.5.12 Replenishment Initialization Control ........................................................................................... 4-50
4.5.13 P1-R Replenishment Control ...................................................................................................... 4-51
4.5.14 P2-RA/P2-RB Replenishment Control ........................................................................................ 4-54
4.5.15 Auto Opening Control ................................................................................................................. 4-57
4.5.16 Replenisher Level Adjustment .................................................................................................... 4-59
4.5.17 Cleaning/Dilution......................................................................................................................... 4-60
4.5.18 Replenisher Cartridge Cap Cleaning Control ............................................................................. 4-62
4.5.19 Power Supply Restore Control ................................................................................................... 4-63
4.5.20 Error Display Control .................................................................................................................. 4-64
4.5.21 Error Restore Control.................................................................................................................. 4-65
4.5.22 Pump Output Measurement........................................................................................................ 4-65
4.5.23 Auto Replenishment Control (at installation) .............................................................................. 4-66
4.5.24 Intermittent Process.................................................................................................................... 4-67
4.5.25 Waste Solution Process.............................................................................................................. 4-68
4.5.26 Dryer Section Heat-up Control.................................................................................................... 4-68
4.5.27 Dryer Section Temperature Adjustment ..................................................................................... 4-69
4.5.28 Dryer Section Pre-heat Control................................................................................................... 4-69
4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment ............................................................. 4-70
4.5.30 Dryer Section Cool-down Control ............................................................................................... 4-70
4.6 Densitometer ..................................................................................................................................... 4-71
4.6.1 Densitometer AD100 .................................................................................................................. 4-71
4.6.2 Densitometer AD200 .................................................................................................................. 4-75
5. I/O PARTS DIAGRAM ......................................................................................................................... 5-1
5.1 Scanner (SP-3000) ............................................................................................................................ 5-2

5.2 Auto Film Carrier NC100AY............................................................................................................... 5-4
5.3 Multi-film Carrier MFC10AY (Optional) .............................................................................................. 5-6
5.4 Printer Section ................................................................................................................................... 5-7
5.5 Processor Section.............................................................................................................................. 5-10
6
1. SAFETY
1.1 Laser Radiation Safety .................................................................................... 1-2

1.1.1 Laser Radiation Safety ..................................................................................... 1-2 1
1.1.2 Laser Warning Label ........................................................................................ 1-2
1.2 Safety Indications .............................................................................................. 1-3

1.2.1 Caution Label Locations on Printer/Paper Processor....................................... 1-3
1.2.2 Laser Caution Label Locations on Printer ........................................................ 1-5
1.3 Processing Chemical (CP-48S) Handling Precautions .......................... 1-6
1.4 Certification and Identification Labels ......................................................... 1-7

1.4.1 Certification and Identification Label Locations on Scanner/Image Processor ... 1-7
1.4.2 Certification and Identification Label Locations on Printer/Paper Processor.... 1-8
1-1
1.1 Laser Radiation Safety
1.1
1.1.1 Laser Radiation Safety
This product is a Class 1 laser device for which biological hazards have not been established.
Follow all warnings on the device label and in the Users Manual.
1
Laser Radiation Specification
R G B
1.1.1 Class IIIB
1.1.2
Laser Semi-conductor Solid-state Laser
Wavelength 685 nm 532 nm 473 nm
Output Max. 10mW 7mW 300µW
! WARNING • Use of controls or adjustments or performance of procedures other than those specified herein may result in haz-
ardous radiation exposure.
• The exposure section front cover and upper side door of this device are provided with safety interlocks, which work
to stop laser radiation being emitted when the covers are opened. Do not press the safety interlocks, when they are
opened. Otherwise, radiation emissions may occur, resulting in serious hazards.
1.1.2 Laser Warning Label
Protective Housing Label and its position required by Section J of Chapter 1 of 21 CFR, issued by the U.S.FDA are shown in subsections 1.2.3
and 1.4.1.
REFERENCE:
FDA (Food and Drug Administration) is the U.S. government agency which retains authority over major high energy-radiating product safety.
1-2
1.2 Safety Indications
1.2
On the machine, each location shown below is provided with a caution label concerning safety. In the case of operation or maintenance of the
machine, take good care when doing work so that burns or other personal injury may be avoided.
1.2.1 Caution Label Locations on Printer/Paper Processor 1
1.2.1
1-3
1.2.1
1-4
1.2.2 Laser Caution Label Locations on Printer
1.2.2
CAUTION
Visible laser radiation when open
DO NOT STARE INTO BEAM
1-5
1.3 Processing Chemical (CP-48S) Handling Precautions
1.3
Processing chemicals should be handled in accordance with the precautions indicated on the boxes and labels of the
respective chemicals.
! CAUTION
1
Protective Gloves Safety Goggles
● Always wear protective gloves and safety goggles when handling chemicals with the above indica-
tions. This is recommended even for chemicals without these indications. For greater protection, the
use of a protective mask and apron is also recommended.
● Wash hands thoroughly after handling processing chemicals or solutions.
● Any spilled chemicals should be wiped up immediately.

● Use caution when mixing chemicals as certain mixtures may produce toxic gases.
● If you get any chemical on your skin or in your eyes, immediately flush the affected part with a great
amount of water.
● If you swallow any chemical or get any in your eyes, seek medical attention immediately and show the
physician the information printed on the box or label of the chemical(s) involved.
● In some countries, chemicals carrying a poison label are required by law to be stored under lock and
key. You are responsible for ascertaining and complying with the regulations concerning the handling
of poisonous substances that apply in your country.
● Store chemicals in a safe place out of reach of children.
● Waste solutions should be disposed of in accordance with the ordinances governing the handling of
industrial waste products in your locale. The P1-R chemical in the CP-48S replenisher cartridge and
the Component A of the P1 start-up chemical fall into the category of industrial waste. Should you
have any questions concerning these chemicals, consult your service representative.
Special note should be taken regarding the following properties of the CP-48S chemicals.
! CAUTION ● The P1-R chemical of the Replenisher Cartridge PC and Component A of the P1 Start-up Chemical
These components contain P-phenylenediamine and may thus cause skin and eye irritation if improp-
erly handled. They may be injurious to the health if swallowed.
● The P2-RA Chemical of the Replenisher Cartridge PC and Component A of the P2 Start-up Chemical
These components cause oxidation in metals. They may produce harmful ammonia gas if mixed with
a chlorine-based bleach (hypochlorite) or an alkaline (P1-R or N1-RA).
● The P2-RB Chemical of the Replenisher Cartridge PC and Component B of the P2 Start-up Chemical
These components may produce harmful ammonia gas if mixed with a chlorine-based bleach
(hypochlorite) or an alkaline (P1-R or N1-RA). They may also produce harmful sulfur trioxide gas
when mixed with an acid.
● FSC100 (Fuji Super Conditioner)
This component contains dichloroisocyanurate and may thus produce harmful chlorine gas if mixed
with an acid. It could be injurious to the health if swallowed.
1-6
1.4 Certification and Identification Labels
1.4
1.4.1 Certification and Identification Label Locations on Scanner/Image Processor
1.4.1
Z2099
1-7
1.4 Certification and Identification Labels
1.4.2 Certification and Identification Label Locations on Printer/Paper Processor
1.4.2
1-8
2. MAIN SPECIFICATIONS
2.1 Main Specifications .......................................................................................... 2-2

2.1.1 Scanner and Image Processor (SP-3000)........................................................ 2-2
2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC) .................................. 2-3
2.2 Dimensions and Weight .................................................................................. 2-4

2.2.1 Scanner (SP-3000)........................................................................................... 2-4
2.2.2 Printer Processor (LP1500SC/LP2000SC)....................................................... 2-5
2
2-1
2.1 Main Specifications
2.1.1 Scanner and Image Processor (SP-3000)
Item Specifications
Type Floor-type, independent scanner
Scanner section Newly developed Super CCD Honeycomb (Area type), with precision pixel shifting system
2.1 Lens system Single focus lens; conjugate length variable system
Light source High luminance LED type, diffusion box
Film carrier (1) 135/IX240 automatic film carrier NC100AY (standard)

• 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and
2 strip film
• IX240: Color negative/color reversal; cartridge and strip film
(2) Multi-film carrier MFC10AY (optional)
110, IX240, 135F, 135P, 135 half, 135FP,
120/220 (6 × 4.5, 6 × 6, 6 × 7, 6 × 8, 6 × 9), 135 reversal mount
2.1.1
Operation Operation keyboard, mouse and full keyboard (standard)
Image processing Optimal color reproduction processing, gradation control, facial expression enhancement, hyper-
tone processing, hyper sharpness processing, monotone finishing, retouching function (dust or
scratches on film can be erased automatically in printing)
Optional:
Variety print service software: mounted prints, negative sheet index, soft focus, cross lighting func-
tion, red-eye auto correction
Monitor 17-inch CRT color monitor (800 × 600 pixels)

6-frame or 1-frame display
Front printing Printing possible for IX240
Index prints Possible for 135 and IX240
Processing capacity Scanner capacity (135 → 3R or 4R): 1,700 prints/hr

First print capacity with LP-2000SC (135 → 3R): 1,600 sheets/hr
Power requirement 100 to 240V (50Hz/60Hz) single phase, automatic switching

100V: 10A max., 240V: 4.2A max.
Dimensions 890mm (970mm with negative receiver)(W) × 770mm(D) × 1.208mm(H)

35.04in (38.19in with negative receiver)(W) × 30.31in(D) × 40.47in(H)
Weight 118kg (260 lbs) with NC100AY and 17in CRT monitor
Installation space 2.03m2/2.43sq.yd. [1,135mm/44.68in(W) × 1,785mm/70.28in(D)]
2-2
2.1 Main Specifications
2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC)
Item Specifications
Type Floor-type, normal-light operation (laser printer, processor, cutter, sorter in one unit).
Scanning exposure system using RGB lasers (solid-state G and B lasers).

Exposure system
Pixel density: 300dpi, Sub-scanning luster density: 600dpi
Scanning speed Sub-scanning speed: 80mm/sec.
Paper transport system Full-auto sheet paper transport system
Two switchable paper magazine

Magazine
Paper width: 8.9 to 15.2cm, length: 180m Paper width: 16.5 to 25.4cm, length: 90m 2
Paper width 8.9, 10.2, 11.7, 12.7, 15.2, 16.5, 20.3, 21.0, 25.4cm
Paper FUJICOLOR paper (silver-halide).
Print size 82.5 × 117mm to 254 × 381mm 2.1.2
Two 40-character lines of information from Advanced Photo System cartridge film;
Back printing
One 40-character line for 135 and other film sizes
Time and date of photograph in black characters in lower-right corner on prints from Advanced Photo
Front printing
System (IX240) cartridge film.
Color index print and normal prints can be printed from Advanced Photo System/135 (negative, positive,
Index print
black and white) film in one pass.
Print condition setup Semi-automatic calibration by AC10Y calibrator
Operation panel 16 × 2 lines, LCD display with 8 keys
Counter Software controlled counting system
Processing system Multi-line sheet transport system
Processing speed LP1500SC 1221mm/min.
LP2000SC 1652mm/min.
Processing time Dry to dry: 4 min.
LP1500SC Approx. 1,300 prints/hr. (3R)

Processor capacity
LP2000SC Approx. 1,600 prints/hr. (3R)
Processing chemicals New chemical system CP-48S (NC replenisher system)
Rack washing Auto-washing (removable)
Waste solution tank 12L × 1
Sorter SU1100Y; sorting capacity: 11 orders of C/H/P-mixed format prints (optiional 25 sorter also available)
Power requirements AC200-240V (50/60Hz) Single-phase 25A, Three-phase three-wire and four-wire, 16A approx.6KVA.
Dimensions 1,708(W) × 830(D) × 1,850(H) mm/67.24(W) × 32.68(D) × 72.83(H) in.
LP1500SC Approx.470kg/1,036lbs (530kg/1,168lbs during actual operation)

Weight
LP2000SC Approx.480kg/1,058lbs (550kg/1,213lbs during actual operation)
Installation space Approx. 1.40m2/1.65sq.yd.
2-3
2.2 Dimensions and Weight
2.2.1 Scanner (SP-3000)
Length 970 mm (38.19 inches)

Dimensions Width 770 mm (30.32 inches)
Height 1,208 mm (47.56 inches)
2.2 When transported* 82 kg (181 lbs)
Weight
When operated 118 kg (260 lbs)
*: Without main control unit, monitor and film carriers. (Unit: mm)
2.2.1
Z2014
2-4
2.2 Dimensions and Weight
2.2.2 Printer Processor (LP1500SC/LP2000SC)
Length 1,708 mm (67.24 inches)

Dimensions Width 830 mm (32.68 inches)
Height 1,850 mm (72.83 inches)
LP1500SC 470 kg (1,036 lbs)
When transported
LP2000SC 480 kg (1,058 lbs)
Weight
LP1500SC 530 kg (1,168 lbs)
When operated
LP2000SC 550 kg (1,213 lbs)
2
(Unit: mm)
2.2.2
Densitometer
830
830
1708 Sorter SU1100Y
748
1850
1080
F.L
Laser Printer Paper Processor
EZ1090
2-5
3. OUTLINE
3.1 Scanner (SP-3000) ........................................................................................... 3-2

3.1.1 Scanner Configuration...................................................................................... 3-2
3.1.2 Scanner/Light Source Section Configuration.................................................... 3-3
3.1.3 Auto Film Carrier NC100AY ............................................................................. 3-8
3.1.4 Multi-film Carrier MFC10AY (Optional)............................................................. 3-13
3.1.5 Carrier Base Section ........................................................................................ 3-14
3.1.6 Circuit Board Location and Functions............................................................... 3-15
3.1.7 Parameter Stored in Circuit Board.................................................................... 3-16
3.1.8 Scanner Block Diagram.................................................................................... 3-19
3.1.9 Image Processing Block Diagram .................................................................... 3-20
3.1.10 Image Data Transfer......................................................................................... 3-21
3.1.11 Backup FD Parameter ...................................................................................... 3-23
3.2 Printer Section (LP1500SC/LP2000SC) .................................................... 3-25 3

3.2.1 Paper Supply Section Configuration................................................................. 3-25
3.2.2 Paper Supply Section Feed Roller Configuration ............................................. 3-26
3.2.3 Exposure Section Configuration ....................................................................... 3-27
3.2.4 Laser Unit Configuration................................................................................... 3-28
3.2.5 Distribution Section........................................................................................... 3-29
3.2.6 Processor Entrance Unit................................................................................... 3-30
3.2.7 Printer Electrical Equipment Section Configurations ........................................ 3-31
3.2.8 Circuit Board Main Functions ........................................................................... 3-31
3.2.9 Printer Electrical Equipment Block Diagram..................................................... 3-32
3.2.10 CTL20 Circuit Board Block Diagram................................................................. 3-33
3.3 Processor Section (LP1500SC/LP2000SC).............................................. 3-34

3.3.1 Processing Section Configuration .................................................................... 3-34
3.3.2 Piping Diagram for Solution Circulation System............................................... 3-35
3.3.3 Replenishment/Auto-washing Piping System................................................... 3-37
3.3.4 Replenisher Cartridge Opening Mechanism..................................................... 3-38
3.3.5 Dryer Section Configuration ............................................................................. 3-39
3.3.6 Print Feeding Section/Sorter Configurations .................................................... 3-40
3.3.7 Processor Electrical Equipment Section Configuration .................................... 3-41
3.3.8 Input Power Supply Section Parts and Circuit Functions ................................. 3-42
3.3.9 Circuit Board Main Functions ........................................................................... 3-43
3.3.10 Processor Electrical Equipment Block Diagram ............................................... 3-43
3-1
3.1 Scanner (SP-3000)
3.1.1 Scanner Configuration
3.1
Monitor Scanner Section
Light Box (Optional)

3
Film Receiver (Optional) Auto Film Carrier NC100AY
3.1.1
Operation Keyboard Film Carrier Lock Release Lever
Full Keyboard
Film Receiver Box
Main Control Unit Built-in Circuit Breaker
Image Processing Box
Power Supply Unit START Switch
Z2440
3-2
3.1.2 Scanner/Light Source Section Configuration
Scanner Section Cooling Fan (F212)
Scanner Section Exhaust Fan (F211)

CPZ23 Circuit Board
CCD23 Circuit Board *1

Conjugate Length
Variable Motor (M201)
CCD Unit
CTB23
Circuit Board
3
3.1.2
Lens Unit
Auto Film Carrier

NC100AY
Film Carrier
Lock Release
Lever
Diffusion Box
LED Light Source Unit Magnet

Film Carrier Lock Unit
CLE23 Circuit Board
Z2436
*1: The CCD23 circuit board cannot be removed. Should be replaced as the CCD unit as necessary.
3-3
CCD23 Circuit Board
CCD Unit
3 CCD/Pixel Shifting Unit
3.1.2
Shutter Home Position
Sensor (D203) *1
Shutter
Shutter Drive Motor (M203) *1
Lens Drive Motor (M202)
Lens Unit
Lens Home Position

Sensor (D202)
LED Light Source Assembly
LED23 Circuit Board
Z2437
*1: The parts cannot be removed. Should be replaced as the CCD unit as necessary.
3-4
• Light Source Section
Light Source Type Four color LED, chip array arrangement (compact, high durability and supports retouch function)
Temperature is controlled to 40°C by means of temperature sensor (D311) and two heaters
Temperature Control System
(LH311/LH312).
Diffusion Box Diffusion plate, 135 and 120 boxes
If film is scanned with infrared radiation that is cut out visible light, only scratch (abnormal refrac-
Retouching Function tion) or dust (vignetting, absorption) information is obtained without the film image. By using this
information, the scratch or dust area of the RGB image information is automatically corrected.
LED23 Circuit Board
Rear
Transparent Cover
3
IR Cut Filters
3.1.2
Filter
Gasket
R Cut Filters
LED23 Circuit
Board
Front LED Heater 1

Z2172 (LH311)
: R-LED (8×8=64)
: G-LED (5×8=40)
: B-LED (5×10=50)
LED Light Source LED Heater 2
: IR-LED (12×12=144)
Temperature Sensor (LH312)
• Lens Unit (D311)
Z2447
Type Single focus floating lens
Focal Length (f) 46.36 to 47.12 mm
• CCD Unit
CCD Unit Configuration
Close: For dark correction

Shutter
Open: For pre-scanning, fine scanning and real time display
CCD White and black area Honeycomb CCD
Pixel Shifting Section Precisely controlled with piezoelectric element actuators and displacement sensors
3-5
• Pixel Shifting
Type Piezoelectric actuator type with two-axis, multi-step control (1-shifting, 2-shifting, 4-shifting and 8-shifting)
Shifting Length 0.0 to 8.1µm
Displacement Control Feedback control using displacement sensors* 1
*1: When replacing the CCD unit, the displacement sensor parameter should be read out from an attached FD because it is the inherent in the
CCD unit.
Piezoelectric
Actuator 2 Table
Displacement Sensor
Relay Circuit Board
Piezoelectric
Actuator 1
dµm
3 Horizontal
Direction
1536 Pixels Displacement Sensor
Displacement
Sensor 1 (D206) Displacement Sensor
(Displacement - Oscillation Frequency )
3.1.2 Vertical
2048 Pixels
Direction
Frequency
Displacement
Sensor 2 (D207) dµm
Front CCD
Z2348
Scanning Times Shifting Distance Number of Pixels Print Size

1-scanning 0.0 µm 2048 × 1536 Small sizes
2-scanning 2.7 µm 2048 × 3072 Middle sizes
4-scanning 5.4 µm 4096 × 3072 Middle sizes
8-scanning 8.1 µm 8192 × 6144 Large sizes
1-scanning
1-scanning
Main Scanning (H) Direction
Sub-scanning (V) Direction

Z2427 Z2431
3-6
2-scanning
1-scanning
2-scanning
4-scanning
Z2428 Z2432
3
1-scanning 3-scanning
2-scanning 4-scanning 3.1.2


Z2429 Z2433
8-scanning
1-scanning 3-scanning 5-scanning 7-scanning
2-scanning 4-scanning 6-scanning 8-scanning


Z2430 Z2434
3-7
3.1.3 Auto Film Carrier NC100AY
• Outline of NC100AY
Film Feeding Dual use for 135 and IX240, automatic feeding
• 135F/P/HV/Half (optional): Color negative/black-white negative/color reversal; piece and strip film
Film Type
• IX240: Color negative/color reversal; cartridge and strip film
Winding Forced winding
Nest Section Upper loading
Reading: One head

Magnetic reading/Writing Heads
Writing: One head (for verification only)
• Pressure Cover Top-view
Magnetic Reading
3 Head (D124)
IX240 Dust
Pressure Mask
Height Adjustment
Dummy Head MRH23 Circuit Board Removal Roller Screw
Magnetic Writing
LEE1 Circuit
Head (MG101)
3.1.3 Board (D116L)
IX240 Winding Unit
MWH20
Circuit Board
LEE22 Circuit
Board (D101L)
LBF23 Circuit Board (D102L/D104L/D106L/ Pressure Cover
LEE22 Circuit
D108L/D109L/D110L/D111L/D112L/D114L/ Open/Close Sensor
Board (D103L)
D115L/D117L/D118L/D119L) Pin Position Adjusting Screw
Z2441
3-8
• Pressure Cover Bottom-view
D114L D102L
DD115L 135 Upper Mask
D108L
D112L
D103L
D111L
D101L
D104L
3
D110L
D109L
3.1.3
D106L
D119L
D116L
D118L
Magnetic Writing
Head (MG101)
D117L
IX240 Upper Mask

Magnetic Reading
Head (D124)
Pressure Mask Plate
IX240 Dust
Removal Roller
Z2442
Symbol Name Symbol Name
D101L 135 Leading End Sensor LED D111L 135 Front Inner Frame Sensor LED
D102L 135 Upstream Perforation Sensor LED D112L 135 Front Outer Frame Sensor LED
D103L 135 Downstream Perforation Sensor LED D114L 135 Rear Panorama Sensor LED
D104L 135 Check Tape Sensor LED D115L 135 Front Panorama Sensor LED
D106L 135 Rear Bar Code Sensor LED D116L IX240 Leading End/Trailing End/Bar Code Sensor LED
D108L 135 Front Bar Code Sensor LED D117L IX240 Perforation Sensor LED
D109L 135 Rear Outer Frame Sensor LED D118L IX240 Front Unexposed Frame Sensor LED
D110L 135 Rear Inner Frame Sensor LED D119L IX240 Rear Unexposed Frame Sensor LED
3-9
• Lower Feed Section Top-view
SSD23 Circuit JNC23 Circuit Board

Board (D122)
Plug-in Connector
Solenoid (S101) Feed Motor (M101)
Supply Motor
(M102)
D116P
3 D118P
D119P
D117P
Feed Lane
D106P
Switching
SSA23 Circuit D109P Lever
3.1.3 Board (D121) D110P
D101P
D104P
D111P
D112P
D108P
D103P
D115P D102P
D114P
D128
SSB22 Circuit
Board (D120/D123) 135 Feed Lane
135 Lower Mask IX240 Feed Lane
Door Motor (M104) Position Sensor Position Sensor
(D130) (D129)
Z2443
3-10
• Lower Feed Section Bottom-view

DTE22 Circuit Board (D103P)
MSA01 Circuit Board (D128)
DBF23 Circuit Board
(D106P/D108P/D109P/
D110P/D111P/D112P/
D114P/D115P)
DTG23 Circuit Board

(D101P)
DTF23 Circuit
Board (D102PD104P)
DTE23 Circuit
3
Board (D116P)
3.1.3
DTB23 Circuit
Board
(D117P/D118P/
D119P)
Dummy Head
Opposite Roller Writing Head Opposite Roller
Reading Head
IX240 lower Dust SSE23 Circuit Board (D135)
Opposite Roller
Removal Roller
Z2445
Symbol Name Symbol Name

D101P 135 Leading End Sensor D114P 135 Rear Panorama Sensor
D102P 135 Upstream Perforation Sensor D115P 135 Front Panorama Sensor
D103P 135 Downstream Perforation Sensor D116P IX240 Leading End/Trailing End/Bar Code Sensor
D104P 135 Check Tape Sensor D117P IX240 Perforation Sensor
D106P 135 Rear Bar Code Sensor D118P IX240 Front Unexposed Frame Sensor
135 Rear Outer Bar Code Sensor D119P IX240 Rear Unexposed Frame Sensor
D108P 135 Front Bar Code Sensor D120 Door Open Close Sensor
135 Front Outer Bar Code Sensor D121 IPI Sensor
D109P 135 Rear Outer Frame Sensor D122 Supply Motor Home Position Sensor
D110P 135 Rear Inner Frame Sensor D123 Cartridge Set Sensor
D111P 135 Front Inner Frame Sensor D135 Feed Roller Rotation Sensor
D112P 135 Front Outer Frame Sensor
3-11
• Carrier Bottom-view
CYA23 Circuit Board
3.1.3
Z2444
3-12
3.1.4 Multi-film Carrier MFC10AY (Optional)
Film Feeding Manual feeding
Film Type Negative and reversal
110, IX240, 135F, 135P, 135H, 135FP,

Film Masks 120/220 (6 × 4.5, 6 × 6, 6 × 7, 6 × 8, 6 × 9),
135/iX240 reversal mount
Solenoid CYB23 Circuit Board

Mask Table Slider
Plug-in Connector Position Sensor (D486)
Mask Cover Buffer 3

Gear Box
3.1.4
MSB23 Circuit Board (D480 to D484)
Z2211
3-13
3.1.5 Carrier Base Section
Plug-in Connector
Film Carrier Lock Unit
Magnet
Carrier Base
3.1.5
Film Carrier Lock Release Lever
Carrier Base Slide Guides
Z2446
3-14
3.1.6 Circuit Board Location and Functions
CPZ23 Circuit Board

CCD23 Circuit Board
Monitor
CTB23 Circuit Board
CYA23/CYB23 Circuit Board
LED23 Circuit Board
CLE23 Circuit Board Full Keyboard 3

GPA23 Circuit Board
3.1.6
GSR23 Circuit Board
GIE23 Circuit Board
GIA23 Circuit Board
GMB23 Circuit Board
Expanded Image
Processing (GPA23) Power Supply Unit
Cirucuit Baord (Optional) Main Control Unit
Z2438
Circuit Boards Functions
CCD23 CCD and CCD output amplifier
CLE23 LED light source control
CPZ23 Pixel shifting control
CTB23 Scanner section mechanical control
CYA23 Auto film carrier NC100AY control
CYB23 Multi film carrier MFC10AY control
GIA23 AD converter, CCD correction and scanner light source interface
GIE23 IEEE1394 interface
GMB23 Image processing section CPU circuit board
GPA23 Image processing
GSR23 Mechanical control interface
3-15
3
3.1.7
Circuit
Unit Parameter Data Writing into Main Control Unit Data Writing into Circuit Board File Name
Board
3.1.7
3-16
Scanner CTB23 Lens ID, focal length and When the [Storage] When the [Regist.] button is clicked in Menu 0344 When the [Reading] When the [Regist.] button is clicked in Menu 0344 LEN_ID.BIN
registration date button for “CTB23” is “Lens Registration”. (Displayed data to main button for “CTB23” is “Lens Registration”. (Displayed data to CTB23)
clicked in Menu 0350 control unit) clicked in Menu 0350
“Scanner Parameter “Scanner Parameter
Optical magnification Check/Update”. (From When the [Measure] and [Regist.] buttons are Check/Update”. (From When the [Measure] and [Regist.] buttons are MAG_CALIB.B
calibration and CTB23 to main control clicked in Menu 0346 “Optical Magnification main control unit to clicked in Menu 0346 “Optical Magnification IN
registration date unit)” Calibration”. (Displayed data to main control unit) CTB23) Calibration”. (Displayed data to CTB23)
Focus calibration and When the [Create table] and [Regist.] buttons are When the [Create table] and [Regist.] buttons are FOC_CALIB.BI
registration date clicked in Menu 0347 “Focus Calibration”. clicked in Menu 0347 “Focus Calibration”. N
(Displayed data to main control unit) (Displayed data to CTB23)
CLE23 LED light amount q When the [Storage] button for “CLE23” is clicked in Menu 0350 “Scanner q When the [Reading] button for “CLE23” is clicked in Menu 0350 “Scanner LED_CUR.BIN
adjustment current Parameter Check/Update”. (From CLE23 to main control unit) Parameter Check/Update”. (From main control unit to CLE23)
(scanning and film w When the [Regist.] button is clicked in Menu 0349 “LED Light Amount w When the [Regist.] button is clicked in Menu 0349 “LED Light Amount
position adjustment) and Adjustment”. (Displayed data to main control unit) Adjustment”. (Displayed data to CLE23)
registration date
CPZ23 Piezoelectric q When the [Storage] button for “CPZ23” is clicked in Menu 0350 “Scanner q When the [Reading] button for “CPZ23” is clicked in Menu 0350 “Scanner PZR_ADJ.BIN
Parameter Stored in Circuit Board
displacement correction Parameter Check/Update”. (From CPZ23 to main control unit) Parameter Check/Update”. (From main control unit to CPZ23)
factor and adjustment w <After CCD Unit Replacement> w <After CCD Unit Replacement>
date When the [FD reading] button for “CPZ23” is clicked in Menu 0350 When the [FD reading] button for “CPZ23” is clicked in Menu 0350
“Scanner Parameter Check/Update”. (From FD supplied with CCD to “Scanner Parameter Check/Update”. (From FD supplied with CCD to
main control unit) CPZ23)
CCD23 AD timing and When the [Storage] When the [Regist.] button is clicked after executing When the [Reading] When the [Regist.] button is clicked after executing AD_TIMIMG.BI
registration date button for “CCD23” is “AD timing adjustment” in Menu 0351 “CCD button for “CCD23” is “AD timing adjustment” in Menu 0351 “CCD N
clicked in Menu 0350 Adjustment”. (From image data to main control clicked in Menu 0350 Adjustment”. (From image data to CCD23)
“Scanner Parameter unit) “Scanner Parameter
Check/Update”. (From Check/Update”. (From
OFD voltage and CCD23 to main control When the [Regist.] button is clicked after executing main control unit to When the [Regist.] button is clicked after executing OFD_VOLT.BI
registration date unit) “OFD voltage adjustment” in Menu 0351 “CCD CCD23) “OFD voltage adjustment” in Menu 0351 “CCD N
Adjustment”. (From image data to main control Adjustment”. (From image data to CCD23)
unit)
Carrier CYA23 NC100AY machine data When the [HD backup] q When the [HD writing] button is clicked in Menu When the [HD q When the [Flash ROM writing] button is clicked CyAxxxxxxxxAj
button is clicked in 0451 “NC100AY Machine Data Setup”. download] button is in Menu 0451 “NC100AY Machine Data Setup”. .dat
Menu 0450 “Film (Displayed data to main control unit) clicked in Menu 0450 (Displayed data to CYA23)
Carrier ID Setup/ w When the [HD writing] button is clicked in Menu “Film Carrier ID Setup/ w When the [Flash ROM writing] button is clicked
Delete”. (From CYA23 0443 “NC100AY Sensor Calibration Delete”. (From main in Menu 0443 “NC100AY Sensor Calibration
to main control unit) Information”. (Displayed data to main control control unit to CYA23) Information”. (Displayed data to CYA23)
unit) e When the [Set] button is clicked in Menu 0447
“NC100AY Installation Information Setup”.
(Displayed data to CYA23)
Circuit
Unit Parameter Data Writing into Main Control Unit Data Writing into Circuit Board File Name
Board
Carrier CYA23 NC100AY working When the [HD backup] <Writing into Main Control Unit during Printing When the [HD <Writing into CYA23 during Printing Operation> CyAxxxxxxxxR
information button is clicked in Operation> download] button is • At system starting up with carrier installed un.dat
Menu 0450 “Film • At system starting up with carrier installed clicked in Menu 0450 (From work memory to CYA23)
Carrier ID Setup/ (From work memory to main control unit) “Film Carrier ID Setup/ • At system shutdown with carrier installed
Delete”. (From CYA23 • At system shutdown with carrier installed Delete”. (From main
(From work memory to CYA23)
to main control unit) control unit to CYA23)
(From work memory to main control unit) • At carrier installation (From work memory
• At carrier installation (From work memory to CYA23)”
to main control unit)
• At carrier removal (From work memory to
main control unit)”
NC100AY production <Writing into Main Control Unit during Printing <Writing into CYA23 during Printing Operation> CyAxxxxxxxxP
information Operation> • At system starting up with carrier installed ro.dat
• At system starting up with carrier installed (From work memory to CYA23)
(From work memory to main control unit) • At system shutdown with carrier installed
• At system shutdown with carrier installed (From work memory to CYA23)
(From work memory to main control unit) • At carrier installation (From work memory
• At carrier installation (From work memory to CYA23)
to main control unit)
NC100AY long term <Writing into Main Control Unit during Printing <Writing into CYA23 during Printing Operation> CyAxxxxxxxxL
fluctuation data Operation> • At system startup/shutdown with carrier ngEcd.datCyA
• At system startup/shutdown (From work installed (From work memory to CYA23) xxxxxxxxLngEc
memory to main control unit) dX.dat
NC100AY error <Writing into Main Control Unit during Printing <Writing into CYA23 during Printing Operation> CyAxxxxxxxxE
information Operation> • At system startup/shutdown with carrier rr.dat
• At system startup/shutdown with carrier installed (From work memory to CYA23)
installed (From work memory to main
control unit)
NC100AY feed failure <Writing into Main Control Unit during Printing <Writing into CYA23 during Printing Operation> CyAxxxxxxxxL
stop position information Operation> • At system startup/shutdown with carrier ngJam.dat
• At system startup/shutdown with carrier installed (From work memory to CYA23)
installed (From work memory to main
control unit)
CYB23 MFC10AY machine data No data in the main control unit When the [Set] button is clicked in Menu 0447 “MFC10AY Installation CyMxxxxxxxxA
Information Setup”. (Displayed data to CYB23) j.dat
MFC10AY working <Writing into Main Control Unit during Printing Operation> <Writing into CYB23 during Printing Operation> CyMxxxxxxxxR
information • At system starting up with carrier installed (From work memory • At system starting up with carrier installed (From work memory un.dat
to main control unit) to CYB23)
• At system shutdown with carrier installed (From work memory to • At system shutdown with carrier installed (From work memory to
main control unit) CYB23)
• At carrier installation (From work memory to main control unit) • At carrier installation (From work memory to CYB23)
• At carrier removal (From work memory to main control unit)”
Work Memory = RAM used by software operated in GMB23 circuit board

3-17
3.1.7
3
Displayed Displayed
Data Data
Scanner Main Carrier Main

Circuit Control Circuit Control
Board Unit Board Unit
Work
FDD Memory
GMB23
Circuit
Board
Displayed Data: Setup data or measured values displayed in the “Setup and Maintenance” menu screen.
Work Memory: RAM used by software operated in the GMB23 circuit board.
3 FDD: Parameter floppy disk attached to the replacement CCD unit
3.1.7
3-18
CCD23 Circuit Board GIE23 Circuit Board
IEEE1394 Card 3.1.8
(REX-PFW4W-FF)
GPA23 Circuit Board (Optional)

GPA23 Circuit Board (Optional)
GPA23 Circuit Board
Scanner Block Diagram
GIA23 Circuit Board
Pixel Shifting Unit Pixel Shifting Control

Piezoelectric Actuator Driver
Displacement Feedback
Displacement Asynchronous
Sensor Communication
5MHz Asynchronous
CPZ23 Circuit Board RS422 Communication
57.6bps
Scanner Section RS422
• Lens (Motor and Scanner Section
Temperature) Control
• Conjugate Length GSR23
• Shutter Asynchronous Circuit Board
• Carrier Lock Release Communication
57.6bps SDRAM
CTB23 Circuit Board RS422 (Max. 2 GB)
Light Source Section Light Source Control

LED Light Source LED Driver
Temperature Control Temperature
Control
LED23 Circuit Board CLE23 Circuit Board

GMB23 Circuit Board
Auto Film Carrier NC100AY Multi Film Carrier MFC10AY

Main Control Unit
(Optional)
Sensors Sensors
Motor Motor Motor
Drive Drive Drive
Light Box
Asynchronous
Communication
57.6bps
RS422
Installation/Removal
Detecting
Power Supply Power Supply LP1500SC/
Carrier Peripheral LP2000SC
Device I/F
USB
3-19
Z2090
3.1.8
3
3.1.9 Image Processing Block Diagram
Scanner/Light Image Processing Section

Source Section
CCD23 Circuit
Board (CCD drive)
GMB23 Circuit Board (Image processing motherboard)
LED23 Circuit GIA23 GSR23 GPA23 GPA23 GIE23

Board Circuit Board Circuit Board Circuit Board Circuit Board Circuit Board
(LED light source) (AD converter/ (Mechanical (Image (Optional) (IEEE1394
CCD correction/ control interface) processing) interface)
scanner light
source
CLE23 Circuit interface)
Board
(Light source control)
CPZ23 Circuit
3 Board
(Pixel shifting control)
CTB23 Circuit Board

(Scanner mechanical
3.1.9 control)
To LP1500SC/
LP2000SC
Main Control Unit
CYA23 CYB23
Circuit Board Circuit Board Mouse/
(Optional Multi film Monitor
Power Supply Unit (Auto film carrier Keyboard
NC100AY control) carrier MFC10AY
control)
Film Carrier Main Control Section
3-20
3.1.10 Image Data Transfer
• One-way Mode
FMB20
GPA23
GIA23 GPA23 (op)
Coaxial Coaxial Coaxial

Cable Cable Cable
CCD23
FMA20 FMC20 AOM Driver Laser Unit
1394
PCI PCI
1394
PCI Printer
GMB23 GIE23 Main Control Unit
GDM23 (DIMM)
• Two-way Mode Pre-scanning

GPA23
GIA23 GPA23 (op) 3
Coaxial
Cable
CCD23
3.1.10
PCI 1394
PCI
GMB23 GIE23 Laser Unit
GDM23 (DIMM)
• Two-way Mode Fine-scanning

FMB20
GPA23
GIA23 GPA23 (op)

Cable Cable Cable
CCD23
1394
PCI PCI
1394
PCI Printer
GMB23 GIE23 Main Control Unit
GDM23 (DIMM)
• Index Printing
FMB20
GPA23
GIA23 GPA23 (op)

Cable Cable Cable
CCD23
1394
PCI 1394
GMB23 GIE23 Main Control Unit Printer

GDM23 (DIMM)
3-21
• Calibration Printing (421 Paper Condition Setup) • Test Pattern Printing (453)
FMB20 FMB20
Coaxial Coaxial Coaxial Coaxial

Cable Cable Cable Cable
FMC20 AOM Driver Laser Unit FMC20 AOM Driver Laser Unit
CTL20 CTL20
Printer Printer
• DI Writing
GPA23
3 CIA23 GPA23 (op)
Coaxial
Cable
CCD23
3.1.10
PCI 1394
GMB23 GIE23 Main Control Unit HUB DI Controller

GDM23 (DIMM)
• DI Print
FMB20
GPA23
GIA23 GPA23 (op)

Cable Cable Cable
CCD23
1394 Printer
1394
GMB23 GIE23 Main Control Unit HUB DI Controller
3-22
• Scanner Backup FD
No. Path Filename Item Related menu

1 D:¥FujiFilm¥Frontier¥PARAM¥IMGP EZ171scnsc-*.* Fixed data for spectral calibration –
2 dxcode.dat DX code for special film CH –
3 filmch-nega.dat Negative data for special film CH [0223 Special Film Channel Setting]
4 filmch-rv.dat Reversal data for special film CH [0223 Special Film Channel Setting]
5 link-dx-filmch.dat Link data for special film CH [0223 Special Film Channel Setting]
6 D:¥FujiFilm¥Frontier¥PARAM¥Ope Function_Order.csv Function registration data –
7 D:¥FujiFilm¥Frontier¥PARAM¥PDInfo ProductInfo.dat Production information data [0120 Production Information] [0127 Accumulated
Production Information]
3.1.11 Backup FD Parameter
8 D:¥FujiFilm¥Frontier¥PARAM¥SCAN LEN_ID.* Lens registration data [0344 Lens Registration]

9 MAG_CALIB.* Optical magnification calibration data [0346 Optical Magnification Calibration]
10 FOC_CALIB.* Focus calibration data [0347 Focus Calibration]
11 LED_CUR.* LED light amount adjustment data [0349 LED Light Amount Adjustment]
12 PZR_ADJ.* Piezoelectric displacement correction fctor data [0350 Scanner Parameter Check/Delete]
13 AD_TIMING.* AD timing adjustment data [0351 CCD Adjustment - AD timing adjustment]
14 OFD_VOLT.* OFD voltage adjustment data [0351 CCD Adjustment - OFD voltage adjustment]
15 SK4DPL.* Gray pixel information data [0351 CCD Adjustment - Gray pixel detecting]
16 SK4LUT.BIN Density conversion LUT data Fixed parameter
17 FCSADJ_*_*.INI Focus position adjustment data [0321 Focus Position Adjustment]
18 MSKADJ_*_*.INI Mask position adjustment data [0420 Mask Position Adjustment]
19 NC100AY-*-*.ini Scanning condition parameter Fixed at release
20 AFInfo.INI AF operation setup data [0323 AF Function Setup]
21 RunningInfo.ini Scanner working information data [0322 Working Information Display] or Post-
operational Check
22 IDINFO.* Scanner ID information data CTB, CLE, CPZ or CCD circuit board difference at
system startup
23 SCAN_SRD_AREA.BIN CCD size data of standard scanning range Fixed at release
24 MNTRT_AFC_*.ini NC100AY monitor frame ratio data [0425 NC100AY Monitor Frame Ration Setup]
25 MNTRT_MFC_*.ini MFC10AY monitor frame ratio data [0426 MFC10AY Monitor Frame Ratio Setup]
26 FCSOFS_AFC_*.ini NC100AY focus offset data [0441 NC100AY Focus Offset Adjustment]
27 FCSOFS_MFC_*.ini MFC10AY focus offset data [0442 MFC10AY Focus Offset Adjustment]
28 (Registry) NC100AY fixed feeding data [0400 NC100AY Fixed Feeding Setup]
29 D:¥FujiFilm¥Frontier¥LOG EzScnscNg.log Spectral calibration log [0348 Spectral Calibration]
30 EzScnscRv.log Spectral calibration log [0348 Spectral Calibration]
31 D:¥FUJIFILM¥STGLAYER¥Config¥ImgSys¥Profile¥Profiles¥Input¥Nega NegaInput.* Spectral calibration data [0348 Spectral Calibration]
32 D:¥FUJIFILM¥STGLAYER¥Config¥ImgSys¥Profile¥Profiles¥Input¥Rev RevInput.* [0348 Spectral Calibration]
33 D:¥FUJIFILM¥STGLAYER¥Config¥ImgSys¥Profile¥Profiles¥Input¥Bw BwInput.* [0348 Spectral Calibration]
3-23
3.1.11
3
3
3.1.11
• Printer Backup FD
No. Item Path Filename Related menu
3-24
1 Operation panel Japanese/English display D:\FUJIFILM\FRONTIER\PARAM\PRIN OPPARA.TXT Operation Panel Menu [LANGUAGE] [SYSTEM]
2 Printer mechanism fine adjustment D:\FUJIFILM\FRONTIER\PARAM\PRIN MCPARA.TXT [0221 Paper Magazine Registration]
[0520 Paper Feed Length Adjustment]
[0551 Printer Mechanism Fine Adjustment]
[0526 Precut Length Setting]
3 Image position fine adjustment parameter D:\FUJIFILM\FRONTIER\PARAM\PRIN MCADJ.TXT [0527 Image Position Fine Adjustment]
4 Exposure parameter D:\FUJIFILM\FRONTIER\PARAM\PRIN LDPARA.TXT [0242 Paper Condition Method Setup]

[0221 Paper Magazine Registration]
[0546 Scanning Position/Scanning Home Position Parameter Setup]
[0547 Main Scanning Position Adjustment/Laser Beam Sync. Rough Adjustment]
[0548 Laser Beam Sync. Fine Adjustment Print]
*1
5 Processor setting parameter D:\FUJIFILM\FRONTIER\PARAM\PRIN PRPARA.TXT [0221 Paper Magazine Registration]

[0640 Pump Output Measurement/Setting]
[0641 Auto Cleaning Output Measurement/Setting]
[0620 Processing Temperature Setting]
[0621 Replenisher Rate Setting]
[0626 Evaporation Correction Rate Setting]
[0622 Low Volume Setup]
[0242 Processor Temperature Calibration]
[0550 Processor Operating Condition Setup]
6 Calibration result D:\FUJIFILM\FRONTIER\PARAM\PRIN PRLUT**.TXT [0623 Paper Condition Method Setup]

[0625 Paper Condition Setup Table (LUT) Copy]
Density measurement automatically updated upon execution of Density Measurement *2
7 Printer operation information D:\FUJIFILM\FRONTIER\PARAM\PRIN SSRUNIFO.TXT [0140 Installation Information Setup]
8 Printer operation information (transport system) D:\FUJIFILM\FRONTIER\PARAM\PRIN MCRUNIFO.TXT Automatically updated

9 Laser deterioration record D:\FUJIFILM\FRONTIER\PARAM\PRIN LDIM.TXT Automatically updated
10 Mode stabilization log D:\FUJIFILM\FRONTIER\PARAM\PRIN LDSHG.TXT [0522 G, B Laser (SHG) Optimal Temperature Setup]
11 Processor operation information D:\FUJIFILM\FRONTIER\PARAM\PRIN PRRUNIFO.TXT Automatically updated
12 Printer information D:\FUJIFILM\FRONTIER\PARAM\PRIN SSOTHIFO.TXT Automatically updated [0121 Timer Setup]
13 Printer function setup D:\FUJIFILM\FRONTIER\PARAM\PRIN MCSETUP.TXT [0528 Printer Function Select]
14 Processor information D:\FUJIFILM\FRONTIER\PARAM\PRIN PRSETUP.TXT Operation Panel Menu [SYSTEM] [PROC.INST.MODE]
* Timing in which the SRAM information in the printer is updated.

* The data file saved in the scanner is updated at the time of execution of Post-operation Check, Data Backup, or Data Saving.
*1: Even for [0543], [0544], and [0545], the contents may vary because of the presence of a copy of ROS EEPROM. No data will be read when only the beginning is provided.
*2: When “The ambient variable connection, the master magazine registration” is set for YES, calibration is executed at the start of transport or at the time of installation of the magazine.
[0543] R Laser (R-LD) Data

[0544] G Laser (G-SHG) Data
[0545] B Laser (B-SHG) Data
3.2 Printer Section (LP1500SC/LP2000SC)
3.2.1 Paper Supply Section Configuration
Upper Side Door Section Feed Motor (M542)
Upper Side Door Section

Nip Release Motor (M545)
Back Printer
3.2
Upper Paper
Supply Motor (M501)
3
Middle Side Door Section Upper Paper
Feed Motor (M541) Magazine
3.2.1
Middle Side Door Turn Section
Feed Motor (M540)
Upper Magazine
Table
Upper Cutter
Lower Paper
Magazine
Upper Cutter Motor (M500)
Lower Side Door Section

Feed Motor (M551) Lower Magazine
Table
Lower Side Door Turn Section

Feed Motor (M550)
Lower Cutter
Lower Cutter Motor (M520)

EZ189
3-25
3.2.2 Paper Supply Section Feed Roller Configuration
Back Printer Ribbon Drive Gear

Feed Motor (M542)

Nip Release Motor (M545)
3
Middle Side Door Section
Feed Motor (M541)
Middle Side Door Turn Section

3.2.2 Feed Motor (M540)
Lower Side Door Section

Feed Motor (M551)
Lower Side Door Turn

Feed Motor (M550)
: One-way Gear
EZ1040
3-26
3.2.3 Exposure Section Configuration
Sub-scanning Motor (M561)

Laser Unit Exposure Section Anti-dust Pressure Fans
1, 2 and 3 (F620 to F622)
Pre-exposure Feed
Motor (M560)
3.2.3
Exposure Section Nip Motor (M565)
Paper Width Guide Motor (M563) Nip Motor Cooling Fan (F565)
Sub-scanning Belt
EZ190
3-27
3.2.4 Laser Unit Configuration
Laser beams pass through the polygon scanner mirror, lens and mirror, and reach the paper. The polygonal scanner mirror rotates at a con-
stant speed, and always turns the reflecting light in the main scanning direction. The sub-scanning motor (M561) feeds the paper at a speed
of 80mm/s (equivalent to 600dpi).
Polygonal Scanner Mirror B-SHG G-SHG R Laser

AOM
3
Lenses
3.2.4 Paper Sheet

Mirrors
EZ1170
AOM Red Laser

R-LD
AOM SHG Infrared Laser
G-SHG
AOM SHG Infrared Laser
B-SHG
Output level is changed in Green/blue lasers are

accordance with the digitized generated by the modulation
color level. of infrared laser.
Red laser (Semiconductor laser): Laser diode is used as light source. Blue/green lasers are generated based on the infrared laser.
SHG (Second Harmonic Generator): Blue/green lasers are generated based on the infrared laser.
AOM (Acousto-Optic Modulator): Each laser has one AOM. The laser's output level is changed in accordance with the digitalized color
level of the image.
3-28
3.2.5 Distribution Section
Distribution Unit Distribution UP/DOWN Motor (M572)
UP/DOWN Timing Belt Distribution Pump
Distribution Section
Solenoid Valves A/B
Retaining Belt (S570/S571)
Distribution Motor
(M571)
3
Distribution Section
Feed Motor (M570)
3.2.5
Lower Feed Belt
Paper Release Roller Upper Feed Belt

Suction Cup
Tension Roller
EZ191
3-29
3.2.6 Processor Entrance Unit
Gear Box
3.2.6
Pulley Shaft
Processor Entrance Feed Belts Processor Drive Chain
EZ1172
3-30
3.2.7 Printer Electrical Equipment Section Configurations
AOM Drivers (AOM20 Circuit Board) LDD20 Circuit Board
AOM Driver Cooling Fans (F591 to F593) AOM-R AOM-G AOM-B
Electrical Equipment Section

Exhaust Fans Sub-scanning
(F582 to F584) Motor Drive
Circuit Board
Control Circuit Board

Bracket
3.2.7
3.2.8
Printer Control Section

Cooling Fans 1/2
(F587/F588)
PDC20 Circuit Board
FMC20 Circuit Board FMB20 Circuit Board

FMA20 Cirucuit Board
CTL20 Circuit Board DC Power Supply Exhaust
Fan (CF595) DC Power Supply Unit
EZ1035
3.2.8 Circuit Board Main Functions
Circuit Board Functions
CTL20 Printer main control circuit board
FMA20 Circuit board interfacing to scanner (receives inputted image data)
FMB20 Frame memory circuit board (stores inputted image data)
FMC20 Frame memory control circuit board (performs tone-processing on inputted image data, and outputs to a correct position)
PDC20 Printer load (motor, solenoid, fan) drive circuit board
LDD20 Laser drive circuit board
AOM20 AOM drive circuit board
3-31
3
3.2.9
3.2.9
3-32
JMB20 SHG (B) AOM (B)
THA20 THA20 JMG20 SHG (G) AOM (G) Laser Unit
JMR20 LD (R) DTA20 AOM (R)

LDD20
Polygon
Paper Feed Section

AOM20
JND20 JND20
Motor/Fan/
Solenoid
PDC20 CTL20 To Processor CTP20
Printer Electrical Equipment Block Diagram
Circuit Board
RS422
SSR Operator
Panel
JEM20 JEM20
Air Pump (PU570) Densitometer
(AC100V)
Back Printing
Scanner FMA20
(IEEE1394) FMC20
Image (Memory Controller/
LUT/DA)
Communication
FMB20 (Standard)
FMB20 (Addition)
FMB20 (Addition)
Feeding Feeding Feeding Distribution Operator Laser
Speed Adjust Back PRT Densitometer Processor Power SW
Path System Guide I/F System Section Panel Unit FMC20 I/F
CLOCK Gen. Peripheral LSI I/F I/F I/F I/F I/F
I/F I/F I/F I/F I/F I/F
(28MHz Dividing) System
CONT.FLEX
RESET Gen. 3 pcs 2 pcs EXP_TRG
MB3771 Each Device
Debug I/F Debug I/F
Battery Back up PPI TIOCA[2:0]
Discreet Circuit SVP1 SVP2 EXP_CLK
SRAM/ RTC /S1_INT /S2_INT TIOCA[1:0] Each COUNT.ENB
SUB-CPU_A SUB-CPU_B Status PPI INT.CLR/SEL PTC

6 pcs 4 pcs
H8S/2355 H8S/2355 PL121 SUBCPU_PRST
uPD71054
DIP SA_CLK(19.6MHz) SB_CLK(19.6MHz)
SW SA_IRO SA_INT SB_IRO SB_INT EXP_STA
MAIN-CPU
INT(IRO[3:1]) SH7043 EXP_CLK
FMC20 Exposure Start Signal

3.2.10 CTL20 Circuit Board Block Diagram
1394 RAMC BZR_ON

SH2 SRAM SRAM
H8S/2355 x 2 (32KB+32KB) (32KB+32KB)
SVP x 2
System : 28MHz
PLL_CLK(7MHz)
MTU
DMAC SCI
M561_CLK(10KHz~26KHz)
CLOCK(28MHz) FLX_CLK
TXD TXD CS[2:0] EPROM FPROM SRAM RTC

RXD RXD DC5/24V_ON System (512KB) (2MB) (0.5MB) RF5C15
/AS/DS/RW/GATE
CONTROL
BZR_CLK *For backup data
FLEXdevice Config. RTC_CLK(32.7KHz)
Prom
SUB-CPU_C Each Device Selection
PLL_CLK(4.9MHz) MC68HC711 Peripheral Control DRAM
(2MB)
SCLK
MOSI CS[3:0] *For data

MISO
FMC20 LDD20 For Debug Exposure Unit FMC20

1394 I/F Serial I/F
I/F I/F DRAM I/F
3-33
3.2.10
3
3.3 Processor Section (LP1500SC/LP2000SC)
3.3.1 Processing Section Configuration
No. 1 Crossover Rack Dryer Entrance Rack
No.2 No.3 No.4 No.5 No.6
3.3
3
Processor Drive
3.3.1 Motor (M700)
PS1 PS2 PS3 PS4
Processing Rack
P1 P2
Chan Tensioner
EZ1468
3-34
3.3.2 Piping Diagram for Solution Circulation System
LP1500SC
Processing Tanks
Overflow Hoses
Processing Solution Temperature
Sensors (TS700 to TS703)
P1
Processing Solution Level P2
Sensors (FS700 to FS705) PS1
PS2
Circulation Filters PS3

PS4
3
3.3.2
Sub-tanks
Processing Solution Heaters

(H710 to H713)
Waste Solution
Level Sensor
Circulation Pumps
(FS749)
(PU710 to PU715)
Overflow
Waste Solution Tank
P1
P2
PS1
PS2
PS3
Drain Valves PS4
Waste Solution Hose
EZ241
3-35
LP2000SC
Processing Tanks
Overflow Hoses
PS1 to PS4 Processing
Solution Temperature sensors
(TS700 to TS703)
P1 to PS4 Processing P1
Solution Level Sensors P2
(FS700 to FS705) PS1
PS2
PS3
Circulation Filters PS4
Sub-tanks
3 P1 to PS4 Processing
Solution Heaters
(H710 to H713)
3.3.2
Waste Solution
P1 to PS4 Circulation Pumps Level Sensor
(PU710 to PU715) (FS749)
Waste Solution Tank
P1
P2
PS1 Waste Solution Hose
PS2
PS3
PS4
Drain Valves
EZ1465
3-36
3.3.3 Replenishment/Auto-washing Piping System
P1 to PS4 Rear Side Rack

Auto Washing Valves
(S721/S723/S725/S727)
Replenisher Cartridge
P1-R, P2-RA and P2-RB 3.3.3

P1 to PS4 Front Side Rack Cartridge Washing Valves
Auto Washing Valves (S740 to S742)
(S720/S722/S724/S726) P1-R Stirring Valves (S743)
Auto-washing Pump (PU740)
P1-R Stirring
One-way Valve
P1-R to PS-R
Upper Level
Sensors
Replenisher Pumps (FS740 to FS743)
(PU741 to PU744)
P1-R to PS-R
Lower Level
Replenisher Filters Sensors
(FS745 to FS748)
P2-RA Replenisher Tank

P1-R
P2-RA
P2-RB
P2-RB Replenisher Tank PS-R
Drain Valves
PS-R Replenisher Tank P1-R Replenisher Tank
EZ327
3-37
3.3.4 Replenisher Cartridge Opening Mechanism
Replenisher Box Door Detecting Interlock Switch (D744)
Replenisher Box Door Lock Lever

Cartridge Opening Motor (M740)
Cartridge Setting Sensor

(D741)
3
Cartridge Box
Upper Sensor (D742)
3.3.4
Cartridge Box
Lower Sensor (D743)
P1-R
P2-RA
Replenisher Cartridge
P2-RB
Cartridge Washing Water Hoses Opening Nozzles
EZ1173
3-38
3.3.5 Dryer Section Configuration
Drying Rack
Dryer Belt
3.3.5
Dryer Heater (H760)
Dryer Fan (F760)
Dryer Air Filter
EZ1038
3-39
3.3.6 Print Feeding Section/Sorter Configurations
Dryer Section Drive Motor (M770)
Dryer Section Drive Unit

Path Switch Solenoid (S770)
Print Exit Unit Dryer Exit Unit
3
Large-size Exit Unit Sorter Drive Motor
(M771)
3.3.6
SWA20 Circuit Board
Large-size Tray
Sorter Chain
Sorter SU1100Y
EZ1039
3-40
3.3.7 Processor Electrical Equipment Section Configuration
Processor Drive Motor Driver Circuit Board
Processor Exhaust Fans 1/2 (F790/F791)
SSR1 to SSR3
Relays (K1 to K3)
Noise Filters
(NF1 tp NF3)
Terminal Block
(TB2)
Circuit Breaker
(NFB1)
3
Processor Control Section
Cooling Fan
(F792) 3.3.7
CTP20 Circuit Board
Terminal Block (TB1) Circuit Protector (CB15)

Leakage Breakers PAC20 Circuit Board Transformer (T1)
(NFB2 to NFB4)
Circuit Protectors
(CB1 tp CB4)
EZ1036
3-41
3.3.8 Input Power Supply Section Parts and Circuit Functions
Parts Symbol Rating Circuit
Breaker NFB1 30A
NFB2 Processing Solution Heaters (H710, H711), Dryer Heater A-1
Leakage Breaker NFB3 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply
NFB4 Dryer Heater B-1/B-2, AC100V System Load
NF1 Processing Solution Heaters (H710, H711), Dryer Heater A-1

Noise Filter
NF2 Processing Solution Heaters (H712, H713), Dryer Heater A-2, Printer DC Power Supply
NF3 Dryer Heater B-1/B-2, AC100V System Load
CB1 10A Dryer Heater A-1
CB3 6A Processing Solution Heaters (H710, H711)

3 CB4 6A Processing Solution Heaters (H710, H711)
CB5 10A Printer DC Power Supply
CB6 10A Printer DC Power Supply

3.3.8
Circuit Protector
CB11 15A Dryer Heater B-1, B-2
CB12 15A Dryer Heater B-1, B-2
CB13 10A AC100V System Load
K1 Dryer Heater A-1
Relay K2 Dryer Heater A-2
K3 Dryer Heater B-1, B-2
SSR1 Dryer Heater A-1
SSR SSR2 Dryer Heater A-2
SSR3 Dryer Heater B-1, B-2
3-42
3.3.9 Circuit Board Main Functions
Circuit Board Functions
CTP20 Processor Main Control Circuit Board, DC Load (motor, solenoid, fan) Drive Circuit Board
Processor AC Load (heater, motor) and DC Load (dryer section drive motor, processor drive motor) Drive
PAC20
Circuit Board
3.3.10 Processor Electrical Equipment Block Diagram
Processor Section
Solution Heaters 3
From Printer CTL20 CTP20 PAC20
Circuit Board Pumps
Fans
3.3.9
3.3.10
Temperature Sensor
Solution Level Sensors
Position Sensors
Electrical Equipment
Sorter Sensors
Section
Breaker SW Dryer Heater
Transformer
AC200 V
Power Supply DC3.3/5/6/±12/24V
3-43
4. OPERATION SEQUENCES
4.1 Scanner................................................................................................................ 4-3

4.1.1 Power Supply Control of SP3000 ..................................................................... 4-3
4.1.2 Scanner Correction........................................................................................... 4-4
4.1.3 One-way/Two-way Mode.................................................................................. 4-5
4.1.4 Multi-DSP Image Processing............................................................................ 4-6
4.2 Auto Film Carrier NC100AY ........................................................................... 4-8

4.2.1 135 Two-way Scanning .................................................................................... 4-8
4.2.2 135 One-way Scanning .................................................................................... 4-9
4.2.3 IX240 Scanning ................................................................................................ 4-10
4.2.4 Initialization....................................................................................................... 4-11
4.2.5 Machine Data Reading ..................................................................................... 4-12
4.2.6 Reading Production and Working Information.................................................. 4-12
4.2.7 Search for Remaining Film (1).......................................................................... 4-13
4.2.8 Search for Remaining Film (2).......................................................................... 4-14
4.2.9 Feed Motor Initialization ................................................................................... 4-14
4.2.10 Door Open/Close Motor and Supply Motor Initialization................................... 4-15
4.2.11 Sensor Calibration at Initialization .................................................................... 4-17
4.3 Paper Feed ......................................................................................................... 4-18 4

4.3.1 Initialization....................................................................................................... 4-18
4.3.2 Shut-down Process .......................................................................................... 4-23
4.3.3 Cutter Sequence............................................................................................... 4-24
4.3.4 Width Guide Position Setting............................................................................ 4-26
4.3.5 Auto Loading .................................................................................................... 4-27
4.3.6 Auto Rewinding ................................................................................................ 4-30
4.3.7 Paper Drawing.................................................................................................. 4-31
4.3.8 Back Printing .................................................................................................... 4-32
4.3.9 Speed Adjustment ............................................................................................ 4-33
4.3.10 Soft Nip............................................................................................................. 4-34
4.3.11 Distribution........................................................................................................ 4-35
4.3.12 Splice................................................................................................................ 4-38
4.3.13 Paper End Process........................................................................................... 4-38
4.4 Exposure Section .............................................................................................. 4-39

4.4.1 Start-up Initialization ......................................................................................... 4-39
4.4.2 End Process ..................................................................................................... 4-40
4.4.3 Feed Start......................................................................................................... 4-40
4.4.4 Exposure Preparation....................................................................................... 4-41
4.4.5 Exposure Completion/RLD Exposure Stop ...................................................... 4-42
4.4.6 Feed Completion .............................................................................................. 4-42
4.5 Processor ............................................................................................................ 4-43

4.5.1 Heat-up Operation ............................................................................................ 4-43
4.5.2 Normal Warm-up Operation ............................................................................. 4-44
4.5.3 Pre-heat Operation ........................................................................................... 4-45
4.5.4 Cool-down Operation........................................................................................ 4-45
4-1
4.5.5 Heater Cooling Fan .......................................................................................... 4-46

4.5.6 Monitoring Processing Solution Level .............................................................. 4-46
4.5.7 Normal Operation Drive Control ....................................................................... 4-47
4.5.8 Auto Intermittent Operation Control.................................................................. 4-47
4.5.9 Auto Cleaning Control ...................................................................................... 4-48
4.5.10 Auto Cleaning Output Measurement ................................................................ 4-49
4.5.11 Replenishment Pump Control........................................................................... 4-50
4.5.12 Replenishment Initialization Control ................................................................. 4-50
4.5.13 P1-R Replenishment Control............................................................................ 4-51
4.5.14 P2-RA/P2-RB Replenishment Control.............................................................. 4-54
4.5.15 Auto Opening Control ....................................................................................... 4-57
4.5.16 Replenisher Level Adjustment.......................................................................... 4-59
4.5.17 Cleaning/Dilution .............................................................................................. 4-60
4.5.18 Replenisher Cartridge Cap Cleaning Control ................................................... 4-62
4.5.19 Power Supply Restore Control ......................................................................... 4-63
4.5.20 Error Display Control ........................................................................................ 4-64
4.5.21 Error Restore Control ....................................................................................... 4-65
4.5.22 Pump Output Measurement ............................................................................. 4-65
4 4.5.23 Auto Replenishment Control (at installation) .................................................... 4-66
4.5.24 Intermittent Process.......................................................................................... 4-67
4.5.25 Waste Solution Process ................................................................................... 4-68
4.5.26 Dryer Section Heat-up Control ......................................................................... 4-68
4.5.27 Dryer Section Temperature Adjustment ........................................................... 4-69
4.5.28 Dryer Section Pre-heat Control ........................................................................ 4-69
4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment ................................... 4-70
4.5.30 Dryer Section Cool-down Control ..................................................................... 4-70
4.6 Densitometer ...................................................................................................... 4-71

4.6.1 Densitometer AD100 ........................................................................................ 4-71
4.6.2 Densitometer AD200 ........................................................................................ 4-75
4-2
4.1 Scanner
4.1.1 Power Supply Control of SP-3000
Power Supply
Unit
Relay Main Control Unit
AC Input for SP3000 AC Input
IEEE1394
12V
START Switch
System Startup 4.1
The START switch is pressed.

4
AC power supply of the main control
unit is turned ON. 4.1.1
12V is supplied to the IEEE1394 line.
The relay is turned ON to

supply power continuously.
System Shutdown
The main control unit is shut down.
12V to the IEEE1394 line is

turned OFF.
The relay is turned OFF to

shut down power supply.
NOTE: • Wait 12 seconds or more when restarting the system.

• The LP1500SC/LP2000SC can be started up by the clock-timer; however the SP-3000 has no timer function.
• Always start up the LP1500SC/LP2000SC first, then the SP3000. If the SP-3000 has been started up first, it will enter stand-alone
function mode.
4-3
4.1 Scanner
4.1.2 Scanner Correction
1) Function
Item Function
Darkness Correction To adjust light shielding output of each CCD pixel to zero.
Brightness Correction To correct sensitivity and shading of each CCD pixel.
NOTE: Both dark and brightness corrections are executed by performing scanner correction.
2) Brightness correction table exists for each carrier/mask.
Carrier Mask Brightness Correction Table Darkness Correction Table
NC100AY 135F K Common for all carriers/masks
135H K
IX240 —*
MFC10AY 120 diffusion box K
135 diffusion box K
* Brightness correction for NC100AY IX240 mask is unnecessary because a 135F table is used for IX240.
3) Brightness/Darkness Correction Timing
4 Timing Brightness Correction Darkness Correction Message Indication
At system startup — K No message appears.
When “Scanner Correction” is K K Scanner correction screen

4.1.2 started in “Pre-operational Check”
When printing screen is displayed K K The “Setting scanner correction

(Only for masks not performed data” message appears.
scanner correction in Pre-
operational check.
One order (sort) is completed. — K No darkness correction message

appears because correction time too
short.
When a film is inserted after more — — The “Darkness correction is in

than ten minutes elapsed from process.” message appears.
previous darkness correction.
NOTE: Brightness/darkness correction can be performed in Menu 0340 “Darkness Correction/Brightness Correction”.
When the carrier already performed scanner correction is installed again, the “Downloading the scanner correction data.”
message appears and brightness correction data is downloaded.
4-4
4.1 Scanner
4.1.3 One-way/Two-way Mode
1. One-way Mode
One-way mode is for high speed scanning of 135 first printing (82/120mm F (full)/P (panorama) mix, 127×89mm, 152×102mm).
• Fine scanning is carried out with one film passing. (Pre-scanning carried out for two-way mode is not performed.)
• Auto setup is performed based on fine scanning data of eleven frames.
• Images are displayed after auto setup of six frames.
Fine-scanning
Unloading
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
Film Loading
Auto Setup
(Auto setup is performed based on the
fine-scanning data of the eleven frames.)
Auto Setup Image Display

(1) Auto setup data creation for the frame in the center of the film (five frames at both sides)
(Example) 1 2 3 4 5 6 7 8 9 10 11
(2) Auto setup data creation for the frame in the end of the film (less than five frames at one sides)
(Example) 1 2 3 4 5 6 7 8 9 10 11
Z2529
2. Two-way Mode 4
• Feed: Pre-scanning
• Return: Fine scanning
4.1.3
Pre-scanning
Film Loading
Auto Setup
Image Display
Fine-scanning
Z2530
4-5
4.1 Scanner
4.1.4 Multi-DSP Image Processing
GPA23 Circuit Board
DSP1 DSP2 DSP3 DSP4
4.1.4
Expanded Image Processing (GPA23)

Circuit Board (Optional)
DSP = Digital Signal Processor

Z2538
1. Scanning of First Printing [One GPA23 Circuit Board (Standard)]
(1) Normal Condition (2) DSP2 Failure
GPA23 Circuit Board GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4 DSP1 DSP2 DSP3 DSP4
q w e r q (Failure) w e
t y u i r t y
o !0 . . . . . . . . u i o
!0 . . . . . . . .
* When abnormality is occurred in a GSP on the GPA23 circuit board, an error message is displayed and the DSP is disabled automatically.
(Scanning speed may be reduced).
Error Message Codes: E-4241, E-4242, E-4243, E-4251, E-4253, E-4271, E-4272 or E-4273
4-6
4.1 Scanner
* Abnormal DSP can be checked in the Menu 0720 “Image Processing Section Information” screen.
DSP Valid/Invalid:
“Valid”: Normal condition
“Invalid”: “Invalid” is selected.
“- “: Abnormal condition
2. Large Size Scanning (Example of 8-scanning pixel shifting)[One GPA23 Circuit Board (Standard)]
GPA23 Circuit Board

DSP1 DSP2 DSP3 DSP4
1
2
... ...
3. Large Size Scanning (Example of 8-scanning pixel shifting)[Two GPA23 Circuit Board (Added an optional circuit board)]
(1) Printing
4
GPA23 Circuit Board GPA23 Circuit Board (Added)
4.1.4
1 2
3 4
(2) Printing + Digitizing
GPA23 Circuit Board GPA23 Circuit Board (Added)

Printing 1 Digitizing 1
Printing 2 Digitizing 2
4-7
4.2 Auto Film Carrier NC100AY
4.2.1 135 Two-way Scanning
Operator’s action Carrier’s operation
The NC100AY is installed and

changed to the 135 feed lane.
Initialization
Selection of the 135 feed

lane is recognized.
Two-way scanning is selected.
Waiting for film insertion
Film insertion
4.2
The leading end of
the film is nipped.
4 The film is fed for scanning

the first frame.
First frame position
fine adjustment
4.2.1 First frame position fine
adjustment is completed.
Pre-scanning is started.

Pre-scanning 
repetition  The film is fed for scanning
the next frame.



 The film is fed for scanning
 the last frame.

 Correction and print indication

Fine-scanning
 the specified frame.
 Cancel indication

Film is ejected.
Film ejection
4-8
4.2.2 135 One-way Scanning

changed to the 135 feed lane.
Intialization
Selection of the 135 feed lane

is recognized.
One-way scanning is selected.
Waiting for film insertion
Film insertion
The leading end of the

film is nipped.
The film is fed for scanning

the first frame.
First frame position
4
fine adjustment
First frame position fine adjustment
is completed. Scanning is started.
4.2.2
 The film is fed for scanning

 the next frame.

Correction and print indication

Photometry scanning and

fine-scanning repetition 

 The film is fed for rescanning
frame position.



the last frame.

Film is ejected.
Film ejection
4-9
4.2.3 IX240 Scanning

changed to the IX240 feed lane.
* Scanner’s brightness Initialization

correction should be carried
out with the 135 feed lane.
Selection of the IX240 feed

lane is recognized.
Waiting for cartridge or

strip film insertion


Cartridge insertion 

IPI checking 



Door opening and film loading  Alternative

4 

Strip guide installation 
and film insertion

4.2.3 The leading end of the 
film is nipped. 


base density position.
 The film is fed for scanning

 the first frame.

Pre-scanning

the next frame.


 the last frame.

 Correction and print indication
Fine-scanning 
repetition  the specified frame.


Film is rewound into the cartridge.
Strip film is ejected.
Cartridge/strip film ejection
4-10
4.2.4 Initialization
START
LED lights red.
Reading machine data
Reading production and

working information
Search for remaining film (1)
Search for remaining film (2)
4
When an error occurs
Feed motor initialization
4.2.4
Door open/close motor and

supply motor initialization
LED blinks red.
Sensor calibration
at initialization
LED goes OFF.
END
4-11
4.2.5 Machine Data Reading
Machine data of the carrier is read from the Flash ROM. If the check sum is incorrect, an error is notified and the sequence is continued using
the default value.
“Reading machine
data” starts.
Reading data from Flash ROM
No
Is check sum correct?
Yes
Flash ROM reading error (E-7078)
Default value is set.
Creating sensor calibration table
4
END
4.2.5
4.2.6
4.2.6 Reading Production and Working Information
Production and working information is read from the hard disk of the main control unit.
“Reading production and

working information” starts.
Reading information from HDD

of the main control unit
No
Is check sum correct?
Yes
Carrier information in
HDD failure error (W-7150)
Production and working information
in Flash ROM is updated.
Production and working information

in Flash ROM is set as a master.
END
4-12
4.2.7 Search for Remaining Film (1)
Remaining film in the NC100AY is searched.
“Search for remaining

film (1)” starts
Yes
Is pressure cover open detected?
No
Carrier pressure cover open error (W-7024)
Is upstream perforation of Yes

135 film detected?
No
Is downstream perforation of Yes

135 film detected?
No
Yes
Is leading end of 135 film detected?
No
Remaining film in 135 feed lane error 4
W-7096: Film remains at 135 upstream perforation sensor D102.
W-7097: Film remains at 135 downstream perforation sensor D103.
W-7098: Film remains at 135 leading end sensor D101.
4.2.7
Yes
Is IX240 perforation detected?
No
Is leading end of IX240 film Yes

detected?
No
Yes
Is IX240 cartridge detected?
No
Remaining film in IX240 feed lane error
W-7054: Film remains at IX240 leading end sensor D116.
W-7055: Film remains at IX240 perforation sensor D117.
W-7055: IX240 cartridge and sensor (D123) is setting position.
END
4-13
4.2.8 Search for Remaining Film (2)
Remaining film in the NC100AY is searched while turning the feed motor.
This sequence is performed in parallel with the feed motor initialization.
“Search for remaining

film (2)” starts.
The feed motor is driven for 273 pulses

(30mm) with 400pps clockwise and
“Search for remaining film (1)” is
performed every one pulse.
If an error is detected, the motor is stopped.
Yes
Is error detected?
No
An error is displayed.
END
4
4.2.9 Feed Motor Initialization
The feed motor is turned for specified pulses to make sure the encoder output changes the prescribed number of times.
4.2.8 This sequence is performed in parallel with the remaining film search (2).
4.2.9
“Feed motor initialization”
starts.
The feed motor is driven

clockwise 400 pulses (44mm) with
400pps of 1 - 2 phase excitation.
Is the D135 ON-OFF operation No

count more than 22 times?
Yes
No
Is the attempt repeated
three times?
Yes
Feed motor initialization

error (E-7023)
END
4-14
4.2.10 Door Open/Close Motor and Supply Motor Initialization
The door driver shaft and spool are positioned as prescribed.
“Door open/close
motor and supply motor
initialization” starts.
Does the door open/close No

sensor D120 detect close?
Yes
The door open/close motor is

driven counterclockwise 120 pulses
with 500pps of 2-phase excitation.
Does the door open/close No No

Is motor driven 120 pulses?
sensor D120 detect open?
Yes Yes
The door open/close motor is

Door motor drive error (E-7057)
driven for the remaining L2 pulses.
*A 4.2.10
[Supply motor initialization]
See next page.
*B
The door open/close motor is driven

clockwise L2 + 20 pulses with
500pps of 2-phase excitation.
Does the door open/close No No

Is motor driven L2 + 20 pulses?
sensor D120 detect close?
Yes Yes
The door open/close motor is Door motor initialization error

driven for the remaining L1 pulses. (E-7056)
END
L1 and L2: Machine data
4-15
[Supply Motor Initialization]
*A
The supply motor is driven 600

pulses clockwise with 600 to
2550pps of 2-phase excitation.
Is the supply motor home No No

Is the motor driven 600 pulses?
position sensor D122 blocked?
Yes Yes
Supply motor initialization error

(E-7047)
Is the supply motor home position No No

Is the motor driven 600 pulses?
sensor D122 transmitted?
Yes Yes
4 Supply motor initialization error

(E-7047)
The supply motor is driven

for the remaining 100 pulses.
4.2.10
*B
4-16
4.2.11 Sensor Calibration at Initialization
Calibration tables are created for the following sensors.
Symbol Name Description Remarks
D101L/P 135 Leading End Sensor Green LED/Phototransistor –
D102L/P 135 Upstream Perforation Sensor Green LED/Phototransistor
D103L/P 135 Downstream Perforation Sensor Green LED/Phototransistor
D104L/P 135 Check Tape Sensor Infrared LED/Phototransistor
D106L/P-A 135 Rear Inner Bar Code Sensor

Red LED/PSD 2 Outputs
D106L/P-B 135 Rear Outer Bar Code Sensor
D108L/P-A 135 Front Inner Bar Code Sensor

D108L/P-B 135 Front Outer Bar Code Sensor
D109L/P 135 Frame Sensor Orange LED/PSD –
D114L/P-A 135 Rear Inner Panorama Sensor

Orange LED/PSD 2 outputs
D114L/P-B 135 Rear Outer Panorama Sensor
D115L/P-A 135 Front Inner Panorama Sensor

4
Orange LED/PSD 2 Outputs
D115L/P-B 135 Front Outer Panorama Sensor
D116L/P-A IX240 Rear Leading End/Trailing End/Bar Code Sensor 4.2.11

D116L/P-B IX240 Front Leading End/Trailing End/Bar Code Sensor
D117L/P IX240 Perforation Sensor Green LED/Phototransistor –
D118L/P IX240 Rear Unexposed Frame Sensor Orange LED/PSD –
D119L/P IX240 Front Unexposed Frame Sensor Orange LED/PSD –
4-17
4.3 Paper Feed
4.3.1 Initialization
NOTE: Before starting the initialization, make sure that all covers are firmly closed and the power is not cut by the interlock switches.
1. Sensor initialization
Turns OFF the following sensors except the upper/lower splice sensors (D506, D526)
• Exposure section entrance paper sensor (D561)
• Pre-exposure paper sensor (D562)
• Processor entrance 1 sensor (D571)
2. Feed motor initialization

Turns OFF the following motors
• Upper paper feed motor (M501)
• Lower paper feed motor (M521)
Turns ON the following motors

• Lower side door turn section feed motor (M550)
• Lower side door section feed motor (M551)
• Middle side door turn section feed motor (M540)
• Middle side door section feed motor (M541)
• Upper side door section feed motor (M542)
• Pre-exposure feed motor (M560)
• Sub-scanning motor (M561)
4.3 • Distribution section feed motor (M570)
3. Cutter initialization
Moves the upper cutter, then lower cutter to their close positions.
4 START
4.3.1
Yes Is close position detected?
D508/D528
No
Starts cutter drive.

M500/M520
No
Is cutter driven 600ms?
Yes
Yes
Error occurred?
No
Error message
End process
END
4-18
4.3 Paper Feed
4. Width guide initialization
START
Yes Is home position detected?

D563
No
Moves to the home position.

M563
Is home position detected? No

D563
Yes
Time-out No
Stops move.
Is pulse drive completed?
Yes
Waits 500ms. Stops move.
4
Moves 1 pulse to clear
home position. 4.3.1

D563
Yes
Drives specified pulses. No

Does M563 move 50 pulses?
M563
Yes
Malfunction
END
4-19
4.3 Paper Feed
5. Nip initialization
q Speed adjustment section nip
It detects the home position, then moves to the nip position.
START

D547
No

M545

D547
Yes
No
Stops move. Does nip turn 1.5 times?
Yes
4
Waits 500ms. Stops move.
4.3.1

home position.
Is home position cleared? No

D547
Yes
No
Moves specified pulses. Does M545 move 50 pulses?
Yes
Moves 708 pulses.

Error message
(nip ON position)
END
4-20
4.3 Paper Feed
w Soft nip
It detects the home position, then moves to the nip start (1st nip: ON, 2nd nip: OFF) position.
START

D566
No

M565

D566
Yes
Has motor driven No

Stops move.
time-out pulses?
Yes
Waits 500ms. Stops move. 4
4.3.1
home position.
Is home position cleared? No

D566
Yes
No
Moves specified pulses. Does M566 move 50 pulses?
Yes
Moves 386 pulses (CCW). Error message

(1st:ON, 2nd:OFF)
END
4-21
4.3 Paper Feed
6. Distribution section initialization
It is initialized vertically first, then horizontally.
q Vertical initialization
It detects the vertical home (lower limit) position, then moves to the waiting position.
START
No Is home position detected?

D575
Yes
Moves 50 pulses to clear home position.

M572
Is home position detected? Yes

D575
No
Waits 500ms.
4
Moves 1 pulse.
4.3.1 M572

D575
Yes
Has motor driven No

Moves specified pulses. time-out pulses?
Yes
Moves 80 pulses.
Error message
(waiting position)
END
4-22
4.3 Paper Feed
w Horizontal initialization
It detects the horizontal home position, then moves to the waiting position.
START
No Is home position detected?

D575
Yes
Moves 50 pulses CW.

M572
Is home position detected? Yes

D575
No
Waits 500ms.
Moves 1 pulse to home position (CCW).

M572 4
Is home position detected? No 4.3.1

D575 4.3.2
Yes
No
Moves specified pulses. Has motor driven time-out pulses ?
Yes
Moves 80 pulses CW.

Error message
(rear-line position)
END
7. Auto loading
Draws the paper from magazine and sets its leading end to the cutter position.
4.3.2 Shut-down Process
At the system shut-down, the paper is rewound if it remains in the printer.
4-23
4.3 Paper Feed
4.3.3 Cutter Sequence
1. Sets the cutter to the open (home) position. 2. Sets the cutter to the close position.
The cutter blades move to the open (home) position. The cutter blades move to the close position.
START START
Yes Is “open” position detected? Yes Is “close” position detected?

D507/D527 D508/D528
No No
Start cutter drive Start cutter drive

M500/M520 M500/M520
No No
Is cutter driven 600ms? Is cutter driven 600ms?
Yes Yes
Yes Yes
Error occurred? Error occurred?
No No
4
Error message Error message
4.3.3
End process End process
END END
4-24
4.3 Paper Feed
3. Cut
The cutter blades are moved to “open”, “close” and “open” position in that order with the cutter motor drive, and the paper is cut.
START
No Is “open” position detected?

D507/D527
Yes
Start cutter drive

M500/M520
No
Is cutter driven 600ms?
Yes
Malfunction
Yes
Error occurred?
No
Error message
4
End process 4.3.3
END
4-25
4.3 Paper Feed
4.3.4 Width Guide Position Setting
Sets the exposure section paper guide to the paper width to be used.
START
Yes Current position = Set position?

D563
No
Calculates move pulses.

Decides turn direction
Move pulses <

= Accelerated/ No
reduced pulses?
Yes
Moves to set position with Moves to set position with accelerated/

constant speed. D563 reduced speed. M563
4 END
4.3.4
4-26
4.3 Paper Feed
4.3.5 Auto Loading
The auto loading draws the paper from the magazine and sets its leading end to the cutter position. It has two steps: drawing and pre-cutting.
The paper leading end is fed to the cutter (drawing), then is cut and fed until it reaches the processor entrance (pre-cutting).
Splice detection
(D506/D526)
(25)
Cutter (8)
End detection
37 (D505/D525)
45
69 62 17
4.3.5
4-27
4.3 Paper Feed
q Drawing
START
Is paper end detected? Yes

No paper error
D505/D525
No
Yes
Is there paper? Paper exist error
No
No
Is back printer set? Back printer set error
Yes
Is cutter home position detected? Yes

D507/D527
No
Sets to cutter home (open)

position.
4
Does splice sensor detect Yes
“paper exists”? D506/D526
4.3.5 No Paper feed motor rewinds 25mm.
M501/M521
Drives paper feed motor.
No Does splice sensor detect

Is paper end detected? Yes Yes
D505/D525
No
Paper feed motor rewinds 20mm.
M501/M521
No Does splice sensor detect
Yes
Jamming error
No Is jammed paper process Stops paper feed motor.

completed? M501/M521
Yes
Jamming error Paper leading end is fed to cutter

position. M501/M521
To next page To next page To next page To next page
4-28
4.3 Paper Feed
From previous page From previous page From previous page From previous page
Is paper end detected?

Paper end process
D505/D525 Yes
No
Is splice detected? Yes

Splice
D506/D526
No
No
Is feeding completed?
Yes
END
w Pre-cutting
START
Starts paper feed motor.

4
M501/M521
4.3.5
Paper end process
D505/D525
No
Is splice detected? Yes

Splice
D506/D526
No
No
Is feeding completed?
Yes
Cut
Feeds sheet’s leading end
END
4-29
4.3 Paper Feed
4.3.6 Auto Rewinding
Rewinds the unexposed paper from the cutter position into the magazine.
START
No
Is magazine set? No magazine error
Yes
Is paper end detected? No

No paper error
D505/D525
Yes
Does splice sensor detect No

No paper error
Yes
Feed motor rewinds.

M501/M521
No
4 Does splice sensor detect
Jamming error
Yes
4.3.6
Sets cutter to close position.
Feed motor rewinds.

M501/M521
END
4-30
4.3 Paper Feed
4.3.7 Paper Drawing
Draws the paper to the cutter position and cuts its end.
The paper drawing of the upper magazine is as follows:
START
No
> 225mm?
Drawn paper length =
Yes
Sets the stop positions for M501, Sets the stop positions for M501
M540 and M541 motors, and M540 motors, and starts drive.
and starts drive.

D505
No
End process
Yes Is splice detected?
D506
Splice
No 4
No
Does motor stop?
4.3.7
Yes
Cut
Starts driving motors except

M501.
END
4-31
4.3 Paper Feed
4.3.8 Back Printing
Prints on back surface of the paper with the dot-printer.
START
Is paper’s leading end detected? No

D541
Yes
Starts driving ink ribbon of back printer

M542
Has specified period of No

time passed?
Yes
Starts back printing
No Is paper’s leading end detected? Yes

4 Has specified period of
time passed? D541
Yes
No
4.3.8 Stop driving ink ribbon
M542
END
* In case of the papers with more than 273mm of feed length, the back printing is started
within a specified period of time after the paper loading is complete.
4-32
4.3 Paper Feed
4.3.9 Speed Adjustment
The paper is fed to the exposure section, reducing the feed speed from 100mm/sec to 78.8mm/sec.
START
Is paper’s leading end detected? No

D560
Yes
Reduces feed speed to 78.8mm/sec.

M542
Is it paper with more than Yes

152mm of feed length?
No 2000ms passed after paper leading
end detection? D560 No
Yes
Nip release
M545
4
No Specified period of time passed
* Paper’s length (mm)÷78.8mm/sec+0.1sec
after reduction is complete?
Yes 4.3.9
Restores feed speed to 100mm/sec.

M542
No
Nip released?
Yes
Nip ON
M545
END
4-33
4.3 Paper Feed
4.3.10 Soft Nip
Nips the papers passing through the exposure section.
START
Is paper leading end detected? No

D562
Yes
Waits 190ms.
2nd nip ON
Is paper trailing end detected? No

D561
Yes
4 Waits 310ms.
4.3.10
1st nip OFF
Is paper leading end detected? No

D562
Yes
Waits 80ms.
1st nip ON
2nd nip OFF
END
4-34
4.3 Paper Feed
4.3.11 Distribution
Distributes the papers.
q Sheet’s leading end detection
START
No Is paper’s leading end detected?

D562
Yes
Waits specified period of time.
Goes down from waiting position

to distribution position. M572
4
Distribution left/right movement
M571
4.3.11
END
w Sheet’s trailing end detection
START
No Is paper’s trailing end detected?

D562
Yes
Waits specified period of time. Waits specified period of time.
Stops feed. Goes down to distribution position.

M570 M572
To next page From next page To next page
4-35
4.3 Paper Feed
From previous page To previous page From previous page
Switches bulb to go down Left/right movement

suction position. M572 M571
Switches bulb. Stops feed

(S570/S571) M570
Starts going up to suction section Switches bulb to go down

waiting position. M572 suction position. M572
Yes Specified period of time

passed after going-up is started?
4 Drives feed motor.
M570
No
Switches bulb.
(S570/S571)
4.3.11 No
Going-up is complete?
Yes
No Feeding.
M570
Yes Starts going up to suction section
Yes waiting position. M571
Continue release working?
No Yes Specified period of time

passed after going-up is started?
Starts driving feed motor No
M570
No
Going-up is complete?
Yes
No Feeding.
M570
Yes
END
4-36
4.3 Paper Feed
Distribution Line and Position
• Line
The following 5 distribution line types are used differently depending on the sheet’s width and length.
q Single line
Sheet is not distributed.
Condition: L > 254mm or W > 152mm
w 2-line high speed distribution

Absorption and release are performed alternately on the 2 lines (2nd low).
Condition: L <= 102mm and 102mm <= W <= 152mm
e 2-line low speed distribution

Release is performed after absorption and distribution.
Condition: 102mm < L and 102mm <= W <= 152mm
r 2-line special distribution

2-line high speed distribution. Absorption and release are performed alternately on the 2 lines (3rd low).
Condition: L <= 152mm and W = 102mm
t 3-line distribution
Condition: 82.5mm <= L <= 254mm and W <= 89mm
Distribution Position
• Distribution position: 3-line front, 2-line front, center, 2-line rear and 3-line rear.
Relation between distribution lines and positions is as follows:
Center
2nd row front 2nd row rear 4
3rd row front 3rd row rear
4.3.11
Feed direction
• Single line The sheets are placed on the center line position.
• 2-line high speed

• 2-line low speed The sheets are distributed on the 2nd row front
and 2nd row rear positions alternately.
• 2-line special The sheets are distributed on the 3rd row front
and 3rd row rear positions alternately.
• 3-line The sheets are distributed on the 3rd row front,

3rd row rear and center positions in that order.
(If the sheets are distributed in the reverse
order, they cannot be aligned). In case of a
sheet with a 254 mm length, it is always placed
on the front position.
4-37
4.3 Paper Feed
4.3.12 Splice
If the splice sensors (D506/D526) detect the splice hole, the paper is cut at 193mm from the leading end of the hole and is output onto the
large-size tray.
Splice
Splice Hole
Cut Position
193mm
4.3.13 Paper End Process
If the paper end sensors (D505/D525) detect the paper end, the trailing paper length is detected by the splice sensors(D506/D526) and paper
end sensors (D505/D525), the system performs as follows:
Trailing paper length Process
Less than 130mm Stops feeding and displays the paper end processing messages (W-2421/W-2422).
4 More than 130mm Displays the paper end processing messages (W-2421/W-2422) and draws the trailing paper, then outputs it
onto the large-size tray.
4.3.12 Splice Sensors

4.3.13 (D506/D526)
Paper End Sensors

(D505/D525)
Cutter
4-38
4.4 Exposure Section
4.4.1 Start-up Initialization
Machine initialization → Warming-up initialization in normal operation
START
Initialize serial connection.
Read parameters from

EEPROM.
Polygon initialization
Mechanism Fan initialization

control
4.4
Shutter initialization
4
Start warming-up?
→ Warming-up start
4.4.1
Warming-up
control
AOM temperature G-SHG temperature
R-LD warming-up B-SHG warming-up
warming-up warming-up
R-LD exposure
initialization
SOS check
LD exposure
control
G-SHG exposure
initialization
B-SHG exposure
initialization
END
4-39
4.4.2 End Process 4.4.3 Feed Start
START START
Light source deterioration

Stop temperature monitor
detection
Read total exposure time B-SHG exposure
END G-SHG exposure
Environment method calibration
END
4.4.2
4.4.3
4-40
4.4.4 Exposure Preparation
START
Yes
Sensor status error?
No
Initializing SHG?
No
Yes
SHG initialization check
No at feed start
Within specified current?
Yes
Yes
Exposing R-LD?
No
R-LD exposure
No
Normally completed?
4
Yes
SOS detect check

4.4.4
No
Normally completed?
Yes
Yes
Exposing?
No
Stop exposure. Set size/position info.
Set counter sub-scanning Same as Exposure

start position. Completion
Exposure OK
Waiting exposure
Abnormally completed. Normally completed.
completion.
4-41
4.4.5 Exposure Completion/RLD Exposure Stop
START
No
Waiting exposure completion?
Yes
Timer Start-up
Set size/position info.
Set counter sub-scanning Same as Exposure

start position. Preparation
No
Count up? Exposure OK
Yes
Turn OFF R-LD.
Normally completed.
4
4.4.6 Feed Completion
4.4.5
4.4.6
START
Stop R-LD turn-OFF timer.
Turn OFF R-LD.
Turn OFF B-SHG.
Turn OFF G-SHG.
Exposure OK
END
4-42
4.5 Processor
4.5.1 Heat-up Operation
Heat-up Start
Solution levels of each tank No

normal?
Yes
All heaters OFF
Yes
Heater OFF? To “No warm-up operation”
To error processing
No
Yes Current temperature No

30 minutes passed?
< Former temperature +1°C
Yes
Former temperature is updated to

To error processing
current temperature.
4.5
No
Current temperature Temperature

setting + Controlled range
Yes
Error set
4
No
Current temperature < No 4.5.1

Temperature setting
Yes
Heater ON Heater OFF
Yes Current temperature <

Temperature setting
No
Set temperature adjustment

completion.
No Heat-up of all processing tank

solutions completed.
Yes
No
Error occurred?
Yes
To error processing
END To normal operation
4-43
4.5 Processor
4.5.2 Normal Warm-up Operation
Normal warm-up
Solution levels of processing No

tanks normal?
Yes
Current temperature is No
within controlled range?
Yes
Current temperature < No

Temperature setting
Yes
Heater OFF
Heater ON
Error processing
No Temperature adjustment of all processing
tank solutions completed?
Yes
END
4
4.5.2
4-44
4.5 Processor
4.5.3 Pre-heat Operation
The pre-heat operation is designed to keep each solution temperature above a prescribed level when it might otherwise fall below freezing
point. The pre-heat operation time can be set twice in units of less than two hours between 23:00 and 4:00.
Heat-up

tanks normal?
Yes
Circulation pump ON
Drive motor of processing tank ON
Solution temperatures of all processing No

tanks are less than 30°C.
Yes
>
Current temperature = Yes
Set heater OFF.
Control temperature
No
4
Current temperature < No
Control temperature
Yes
4.5.3
4.5.4
Set heater ON Error processing
END
4.5.4 Cool-down Operation
The temperature control of the processing tanks is stopped when the power or heater is turned OFF.
START
All heater OFF
Circulation pump OFF
END
4-45
4.5 Processor
4.5.5 Heater Cooling Fan
START
No Heater cooling fans

(F710~F13) are ON?
Yes
No Current temperature >= Current temperature >

= Yes
Temperature setting + offset Temperature setting
Yes No
Turn ON solution heater cooling Turn OFF solution heater cooling

fans of processing tanks. fans of processing tanks.
No No
Are heater cooling fans ON? Are heater cooling fans OFF?
Yes Yes
Heater cooling fans ON output Heater cooling fans OFF output
END
4
4.5.6 Monitoring Processing Solution Level
4.5.5
4.5.6
START
Solution levels of processing Yes

tanks normal?
No To heat-up operation.
“Normal solution level” is notified.
tanks abnormal?
Yes
To “No warm-up operation”

“Processor entry inhibition” is notified.
“Processor tank levels lowered”

is notified.
No
Is there heater stop operation?
Yes
END
4-46
4.5 Processor
4.5.7 Normal Operation Drive Control
START
Processor drive motor ON No

requested?
Yes Processor drive motor No
M700 OFF requested?
Processor cover/Dryer entrance rack No

Yes
cover/Dryer front cover closed?
Yes
Drive motor OFF
Drive motor(M700) ON Dryer heater OFF
END
4.5.8 Auto Intermittent Operation Control
Turns ON the drive motor(M700) to operate the circulation pump during the specified time, so that dust cannot collect on the processing rack
rollers. 4
START
4.5.7
4.5.8
Processor drive motor control No
requested?
Yes
Drive motor (M700) ON
Circulation pump ON
Yes
Specified period of time passed?
No
No
Is there a power ON operation?
Yes
Drive motor OFF
END
4-47
4.5 Processor
4.5.9 Auto Cleaning Control
Supply the PS-R replenisher solution to perform the auto cleaning of the processing racks during the post-operational check.
START
Drive processor.
(Rotate 70s CW)
Drive processor CW(10s).
Start rear side auto cleaning.

Drive continuously 19s CW.
Start front side auto cleaning.
Stop processor.
Stop processor.
Wait 1s.
Wait 1s.
Drive processor CCW(10s).

4
Drive processor CCW(10s).
Start front side auto cleaning.

4.5.9
Start rear side auto cleaning.
Stop processor.
Stop processor.
Wait 1s.
Wait 1s.
No
2 sets completed?
Drive processor CW(10s) Yes
END
4-48
4.5 Processor
4.5.10 Auto Cleaning Output Measurement
START
Wait 10s.
Cleaning pump(PU740) ON.
Water pressure adjustment(1.0s)
Open front side auto cleaning valves

(S720~S723) during a specified time.
Close front side auto cleaning valves

(S720~S723).
Wait 1s.
4
Open rear side auto cleaning valves
(S724~S727) during a specified time. 4.5.10
Close rear side auto cleaning valves

(S724~S727). Cleaning pump OFF.
No 4 sets completed?
Yes
END
4-49
4.5 Processor
4.5.11 Replenishment Pump Control
START
Does total P1-R replenisher Yes

value exceed print stop timing?
No
Cutting print cut permitted. Cutting print inhibited.
Does total P1-R replenisher value No

exceed 1-unit output amount?
Yes
Replenisher operation OK
in replenisher mode? No
Yes
1-unit replenisher pump operated.
4 Subtract 1-unit output amount from total

P1-R replenisher value.
4.5.11 END
4.5.12
4.5.12 Replenishment Initialization Control
START
Processing parameters received.
Yes
Status flag “error”? Replenishment section error END
No
No “Opening not completed normally.

Status flag “replenish”?
Wait!”
Yes
To Replenishment sequence
To Power Supply Restore sequence
END
4-50
4.5 Processor
4.5.13 P1-R Replenishment Control
START
Start P2-RA replenishment

sequence
Start P2-RB replenishment

sequence
P1-R replenishment operation flag

“OK“
Resume P1-R output amount

calculation
PS-R replenishment operation flag

“OK”
4
Replenisher upper level Yes
sensor (P1-R) “Empty“?
No
“P1R replenisher pump or 4.5.13
stirring valve abnormal.”
Does total P1-R output amount Yes
value exceed 1,998.0ml?
No
Set open time for replenisher
stirring valve (P1-R) to default.
No Replenisher upper level sensor
(P1-R) “Empty”
Yes To Error Display sequence
Clear total P1-R output amount

value to 0 and resume calculation.
To next page
4-51
4.5 Processor
From previous page
Replenisher lower level Yes

sensor (P1-R) “Empty”?
No
Does total P1-R output amount Yes

value exceed 4507.2ml?
No “Replenisher pump (P1-R)
abnormal”
No Replenisher lower level
sensor (P1-R) “Empty”?
Yes Set replenisher pump (P1-R)
output amount to default.
Is total P1-R output amount Yes
value less than 3004.8ml.
No To Error Display sequence
Save current total P1-R

output amount. → [C]
4 Correct output amount for

“Replenisher pump (P1-R)”,
“P1-R stirring valve”.
4.5.13
Clear total P1-R output amount

No Does total P1-R output

amount value exceed 240ml?
Yes
P1-R replenishment operation flag

“Not operated”.
P1-R, P2-R synchronization control

flag “Requested”.
To next page
4-52
4.5 Processor
To previous page
P2-RA replenishment No
sequence completed?
Yes
P2-RB replenishment No
sequence completed?
Yes
P1-R, P2-R synchronization control

flag “Not requested”.
PS-R replenishment operation

flag “Not operated”.
Clear total P2-RA/P2-RB

replenisher value to 0.
Status flag “Open”.

4
4.5.13
To Opening sequence
Condition: End request

END All replenishment operation flag
must be “Not operated”.
• “Replenisher pump(P1-R)” output amount calculation

Next 1-unit output amount of replenisher pump(P1-R)
=Current 1-unit output amount × P1-R replenisher tank capacity[C]/Total P1-R output amount value[C]
=Current 1-unit output amount × 3756.0ml/Total P1-R output amount value[C]
• “Stirring valve(P1-R)” output amount calculation

Next replenisher pump stirring valve(P1-R) opening time(fluctuation)
=Current replenisher pump stirring valve(P1-R) opening time(fluctuation) × P1-R replenisher tank capacity[B]/Total P1-R output amount
value[B]
=Current replenisher pump stirring valve(P1-R) opening time(fluctuation) × 999.0ml/Total P1-R output amount value[B]
NOTE: In case of “Total P1-R output amount value[B]”=0", set “Stirring valve(P1-R)” output amount to default.
B 999.0ml
Replenisher upper level sensor(P1-R)
C 3756.0ml
Replenisher lower level sensor(P1-R)

A 240.0ml
4-53
4.5 Processor
4.5.14 P2-RA/P2-RB Replenishment Control
START
P2-RA/P2-RB replenishment
operation flag “OK”
Resume P2-RA/P2-RB output

amount calculation.
Replenisher upper level Yes

sensor (P2-RA/P2-RB) “Empty”?
No
“P2-RA/P2-RB replenisher
Does total P2-RA output Yes pump or cartridge cleaning
amount value exceed 777.0ml? valve abnormal.”
No
Set open time for replenisher

stirring valve (P2-RA) to default.
No Replenisher upper level
4 sensor (P2-RA/P2-RB) “Empty”
Yes
To Error Display sequence
4.5.14
Clear total P2-RA/P2-RB output
amount value to 0 and resume calculation.
To next page
4-54
4.5 Processor
From previous page
Replenisher lower level Yes

sensors (P2-RA/P2-RB) “Empty”
No
Total P2-RA/P2-RB output amount Yes

value is less than 1753.2ml.
No
“P2-RA/P2-RB replenisher
pumps abnormal.”
No P1-R/P2-R synchronization
control flag “Requested”?
Yes
Set replenisher pump (P2-RA/P2-RB)
output amount to default.
Replenisher pump (P2-RA/P2-RB)
1-operation unit replenishment

No Replenisher lower level
sensor (P2-RA/P2-RB) “Empty”
Yes
Is total P2-RA output amount

4
value less than 1168.8ml? Yes
No
4.5.14
Save current total P2-RA
output amount. → [C]
Correct output amount for

“Replenisher pumps (P2-RA/P2-RB)”,
“Cartridge cleaning valves (P2-RA/P2-RB)”.
Clear total P2-RA/P2-RB replenisher

No P1-R/P2-R synchronization
control flag “Requested”.
Yes
Replenisher pump(P2-RA/P2-RB)
1-operation unit replenishment
No Does total P2-RA/P2-RB output

amount value exceed 93.0ml?
Yes
To next page
4-55
4.5 Processor
From previous page
P2-RA replenishment operation

flag “Not operated”.
Status flag “Open”.
Condition: End request

END All replenishment operation flags
must be “Not operated”.
• “Replenisher pump(P2-RA/P2-RB)” output amount calculation

Next 1-unit output amount of replenisher pump(P2-RA/P2-RB)
=Current 1-unit output amount × P2-RA/P2-RB replenisher tank capacity[C]/Total P2-RA/P2-RB output amount value[C]
=Current 1-unit output amount × 1461.0ml/Total P2-RA/P2-RB output amount value[C]
• “Cartridge cleaning valve(P2-RA/P2-RB)” output amount calculation

Next cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation)
=Current cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation) × P2-RA/P2-RB replenisher tank capacity[B]/Total P2-RA/P2-
RB output amount value[B]
=Current cartridge cleaning valve(P2-RA/P2-RB)” open time(fluctuation) × 388.5ml/Total P2-RA/P2-RB output amount value[B]
4 NOTE: In case of “Total P2-RA/P2-RB output amount value[B]”=0", set “Cartridge cleaning valve(P2-RA/P2-RB)” output amount to default.
B 388.5ml
Replenisher upper level sensor(P2-RA/P2-RB)
4.5.14
C 1461.0ml
Replenisher lower level sensor(P2-RA/P2-RB)

A 93.0ml
4-56
4.5 Processor
4.5.15 Auto Opening Control
START
No
Replenisher cartridge loaded? “Load the cartridge.”
Yes
Replenisher cartridge box No

“Close replenisher cartridge box.”
closed?
Yes
Replenisher upper level No

“Replenish PS-R.”
sensor (PS-R) “solution exists”?
Yes
Rotate replenisher cartridge

opening drive motor CW.
Yes “Driving motor for opening

Time-out 13s passed?
replenisher cartridge abnormal.”
No
4
No Cartridge setting lower sensor
interrupted. To Error Display sequence
Yes 4.5.15
Wait motor stop 1.45s.

Opening motor starts detecting dog
position just from the start-up.
Stop replenisher cartridge

opening drive motor.
Wait 40s solution lowered.
To next page
4-57
4.5 Processor
From previous page
Replenisher lower level No Replenisher lower level No Replenisher lower level No

sensor (P1-R) “solution exists”? sensor (P2-RA) “solution exists”? sensor (P2-RB) “solution exists”?
Yes Yes Yes
Replenisher lower level No

Opening NC kit failed.
sensor (P2-RA) “solution exists”?
Yes
Replenisher lower level To Error Display sequence

sensor (P2-RB) “solution exists”? No
Yes
Set cleaning/dilution timer.

Status flag “cleaning/dilution” opening drive motor CW.
4 Time-out 13s passed?

Yes “Driving motor for opening
To Cleaning/Dilution sequence replenisher cartridge abnormal.”
No
4.5.15
END Cartridge setting upper sensor
No interrupted?
Yes
Wait motor stop 3.33s.

“This replenisher cartridge empty.

Load a new cartridge.”
Has the replenisher box door No

been opened and closed?
Yes
Go to “START” of
“Auto Opening Control”.
4-58
4.5 Processor
4.5.16 Replenisher Level Adjustment
Priority q Operation q
P1-R empty Operate until P2-RA/RB
Stop replenish. lower limit detected.
Priority e Operation w
Operate until P2-RB
Priority w P1-R empty
lower limit detected.
P2-RA empty To opening
All replenishers exist.
Continue with P1-R, P2-RB. Priority r cartridge
P2-RB empty Wait P1-R.
Priority e
Operate until P2-RA
Priority e P1-R empty
lower limit detected.
P2-RB empty
Continue with P1-R, P2-RA. Priority r
P2-RA empty Wait P1-R.
4.5.16
4-59
4.5 Processor
4.5.17 Cleaning/Dilution
START
Replenisher cartridge cleaning

Start-up auto cleaning pump.
valve(P2-RB) “open”
Subtraction count for replenisher

Wait 1s. cartridge cleaning valve (P2-RB)
open time(fixed).
Wait for pressure rise.
Replenisher cartridge cleaning Subtraction count for replenisher

valve (P1-R) “open” cartridge cleaning valve (P2-RB)
open time(fluctuation).

cartridge cleaning valve (P1-R) No
open time. Remaining time=0?
Yes
No
Remaining time=0? Replenisher cartridge cleaning
valve (P2-RB) “close”
4 Yes

Replenisher stirring
valve (P1-R) “close”
valve (P1-R) “open”
4.5.17

valve (P2-RA) “open”
cartridge cleaning valve (P1-R)
open time(fixed).

cartridge cleaning valve (P2-RA) Subtraction count for replenisher
open time(fixed). cartridge cleaning valve (P1-R)
open time(fluctuation).

cartridge cleaning valve (P2-RA) No
open time(fluctuation). Remaining time=0?
Yes
No
Remaining time=0? Replenisher cartridge cleaning
valve (P1-R) “close”
Yes

valve (P2-RA) “close”
To next page
4-60
4.5 Processor
From previous page
Stop auto cleaning pump.
Replenisher upper level No “P1-R replenisher pump or stirring

sensor (P1-R) “solution exists”? valve abnormal.”
Yes
Replenisher upper level No “P2-RA replenisher cartridge

sensor (P2-RA) “solution exists”? cleaning valve abnormal.”
Yes
4
Replenisher upper level No “P2-RB replenisher cartridge
sensor (P2-RB) “solution exists”? cleaning valve abnormal.”
Yes 4.5.17

open drive motor. To Error Display sequence
Clear total P1-R/P2-RA/P2-RB output amount

Status flag “Cap cleaning”
To Cap Cleaning sequence
END
4-61
4.5 Processor
4.5.18 Replenisher Cartridge Cap Cleaning Control
START
q
Yes
opening drive motor CW. No
Cartridge setting
Yes to q No lower sensor interrupted?
Yes
No
Wait for motor stop 1.45s.

Cartridge setting upper
No sensor interrupted?
Yes
Wait 30s for water draining.

4 Rotate replenisher cartridge

opening drive motor CW.
Start-up auto cleaning pump.
4.5.18
Yes
valve (P1-R) “open”(0.5s) No
Cartridge setting
No upper sensor interrupted?
valve (P2-RA) “open”(0.5s) Yes “Driving motor for opening
replenisher cartridge abNormal.”

valve (P2-RB) “open”(0.5s)

Stop auto cleaning pump.
Stop replenisher cartridge opening drive motor.
Status flag “Replenish”

opening drive motor CCW.
To Replenishment sequence
END
4-62
4.5 Processor
4.5.19 Power Supply Restore Control
START
Yes
Status flag=“Replenish”? To Replenishment sequence
No
Yes
Status flag=“Opening”? To Opening sequence
No
Yes
Status flag=“Cleaning/Dilution”? To Cleaning/Dilution sequence
No
Yes
Status flag=“Cap cleaning”? Status flag=“Replenish” To Replenishment sequence
No
Status flag=“Error”
4
4.5.19
END
4-63
4.5 Processor
4.5.20 Error Display Control
START
Status flag=“Error”
P1-R/P2-RA/P2-RB/PS-R replenishment
status flag=“Not operated”
Error occurred in replenishment

section. About 380 sheets of
3R size printing still possible
without replenishment.
Cartridge box upper sensor Yes

interrupted?
No

4 opening drive motor CW.
Yes
4.5.20 Time-out 13s passed?
No
No Cartridge box upper sensor

interrupted?
Yes

END
4-64
4.5 Processor
4.5.21 Error Restore Control
START
No
Status flag=“Error”?
Yes
Does replenisher level lower sensor Yes

(P1-R) (P2-RA) (P2-RB) Status flag=“Open” To Opening sequence
detect “empty”?
No
Does replenisher level upper sensor Yes Clear total P1-R/P2-RA/P2-RB

(P1-R) (P2-RA) (P2-RB) Status flag=“Replenish” output amount value to 0 and
detect “solution exists”? resume calculation.
No
END To Replenishment sequence
4.5.22 Pump Output Measurement
Measure the output amount of the processing tank replenisher pump. 4

• The following standard value is common to all processing methods.
Replenisher pump P1-R P2-RA P2-RB PS-R 4.5.21

4.5.22
Standard value 50Hz 54.0 54.0 54.0 57.0
60Hz 64.8 64.8 64.8 68.4
* Measure the output amount for each unit operation.
START
Specified replenisher PU741, PU742,

pump 30s ON. PU743, PU744
END
4-65
4.5 Processor
4.5.23 Auto Replenishment Control (at installation)
START
Rack cleaning valve

Supply water.
front side (PS3,4) ON 10s.
Rack cleaning valve

Drive PS-R replenisher pump 60s.
rear side (PS3,4) ON 10s.
Drive cleaning pump. Stop cleaning pump.
Wait 1s. Drive PS-R replenisher pump 30s.
Rack cleaning valve

Drive cleaning pump.
4
Rack cleaning valve
Wait 1s.
rear side (PS3,4) ON 10s.
4.5.23
Rack cleaning valve

Stop cleaning pump.
Rack cleaning valve

Drive PS-R replenisher pump 30s. rear side (PS3,4) ON 10s.
Drive cleaning pump. Stop cleaning pump.
Wait 1s. END
4-66
4.5 Processor
4.5.24 Intermittent Process
Prevent the performance deterioration of the processing solution when the paper processing amount does not reach the setting value.
Perform the intermittent process:

“when the paper processing amount of the previous day is less than the setting value.”
“when the paper processing amount of the last 7 days is less than the setting value.”
Minimum paper processing amount
Minimum paper processing amount of the previous day Minimum paper processing amount of the last 7 days
LP1500SC 6.8m2 47.6m2
LP2000SC 9.6m2 67.2m2
START
No Is processing amount
less than setting value?
Yes
Intermittent process amount

calculated?
4
No
PS-R exists?
Yes 4.5.24
Perform intermittent process.

“No solution” error
PU744
END
4-67
4.5 Processor
4.5.25 Waste Solution Process
START
Has waste tank solution level Yes

changed to “No solution”? FS749
No Resume replenishment.
“No solution” is notified.
Yes Has waste tank solution level
changed to “Full”? FS749
Waste tank solution level No

changed to “No solution”?
More than 300ml replenished No
while “Full” detected?
Yes
Stop replenishment. Waste solution

“Completely full” is notified.
END
4 4.5.26 Dryer Section Heat-up Control
START
4.5.25
4.5.26
No Current temperature <
Setting temperature
Yes
Dryer heater ON Setting.
Dryer fan ON output
Set status change.
Current temperature > Yes

Upper limit temperature
No
Dryer heater OFF.
More than 1°C rise Yes

during 1 minute?
No END
Error processing
4-68
4.5 Processor
4.5.27 Dryer Section Temperature Adjustment 4.5.28 Dryer Section Pre-heat Control
START START
Does current temperature exceed No No

Pre-heat set?
the range±15°C? (TS760)
Yes Yes
Error processing
Set temperature to 40°C

Setting temperature
Yes
Heater (H760) ON Setting.
Dryer fan (F760) ON output.

Yes Current temperature >

Upper limit temperature
END
No
4
More than 1°C rise Yes
during 1 minute?
No 4.5.27
4.5.28
Error processing
Dryer heater OFF

Dryer fan OFF
Set status change.
END
4-69
4.5 Processor
4.5.29 Dryer Section Pre-heat Drive Temperature Adjustment
START
Does current temperature exceed No

the range±15°C? (TS760)
Yes
Error processing

Setting temperature
Yes
END
4
4.5.30 Dryer Section Cool-down Control
Stops the temperature control of the dryer section.

4.5.29
4.5.30 START
Dryer heater (H760) OFF.

Dryer fan (F760) OFF.
END
4-70
4.6 Densitometer
4.6.1 Densitometer AD100
RESET (Power ON)
Error ERROR LED lights.

ERROR SUM CHECK (EEPROM parameter damaged.)

Initialization
(Density measurement head start point detection error)
(White board density measurement error (amplifier offset maladjusted,
or lamp burnt out))
Is the [START] button pressed?

No
Yes

Chart insertion
(Paper is not detected.)
4.6

Insertion direction check
(Patch P0 is not black, or the blank next to it is not white.)
4
Width (narrow or wide) check
(Patch P2 is read.)
4.6.1
Calibration (White board is read.)
Insertion direction image position

offset correction
Cyan density measurement (Patch C11 to C0)

Density measurement head is
moved to the measurement point.
Cyan density measurement

Density check (Reversed density order of patches)
To magenta density measurement
4-71
4.6 Densitometer
From cyan density measurement
Magenta density measurement (Patch M11 to M0)

Magenta density measurement

Yellow density measurement (Patch Y11 to Y0)

Yellow density measurement
4
4.6.1
Magazine ID measurement
(Patch ID0 to ID5)

Ending processing
(Paper sensor detects paper feed error more than ±3mm.)
Data sending
Normal completion
* Refer to the “Calibration Chart Dimensions” for patch number.
4-72
4.6 Densitometer
Calibration Chart Dimensions (Narrow width paper)
A B
Reference Point
Allowance value for calibration

D
1. A – B ±2mm
2. C = 63.5 + 2mm, –1.5mm
3. D = 59.7 ± 1.5mm
4. E = 167.6 ± 1.5mm
4
E
4.6.1
Paper
(in the case of 3.5 in. width)
White
4-73
4.6 Densitometer
Calibration Chart Dimensions (Wide width paper)
Reference Point
A B
4.6.1
White
Allowance value for calibration
1. A – B ±2mm
2. C = 76.2 + 2mm, –1.5mm
3. D = 121.9 ± 1.5mm
4. E = 82.5 ± 1.5mm
4-74
4.6 Densitometer
4.6.2 Densitometer AD200
RESET (Power ON)

EEPROM SUM CHECK (EEPROM parameter defective.)
ERROR LED lights.

Error
(Density measurement head start point detection error)
Initialization
(White board density measurement error (amplifier offset maladjusted,
or lamp burnt out))

Chart insertion
(Paper is not detected.)
Is the [START] button pressed?

No
Yes

Insertion direction check
(Patch is not black, or the blank next to it is not white.)
4
Width (narrow or wide) check
4.6.2
Calibration (White board is read.)
Insertion direction image position

offset correction
Density measurement
Density measurement

Density check
(Reversed density order of patches)
4-75
4.6 Densitometer
From density measurement
5 Magazine ID’s measurement

Ending processing
(Paper sensor detects paper feed error more than ±3mm.)
Data sending
Normal completion
Wait for [START]
4.6.2
4-76
4.6 Densitometer
Calibration Chart
8mm ± 2mm
4.6.2
4-77
5. I/O PARTS DIAGRAM
5.1 Scanner (SP-3000) ........................................................................................... 5-2
5.2 Auto Film Carrier NC100AY ........................................................................... 5-4
5.3 Multi-film Carrier MFC10AY (Optional) ....................................................... 5-6
5.4 Printer Section ................................................................................................... 5-7
5.5 Processor Section............................................................................................. 5-10
5-1
5.1
Micro Switch
Motor
Temperature Sensor
Photo-interrupter
Fan
Displacement Sensor
Switch
Heater
Z2217
5-2
Symbol Name Remarks
D201 Conjugate Length Variable Section Home Position Sensor Photo Interrupter
D202 Lens Home Position Sensor Photo Interrupter
D203 Shutter Home Position Sensor Photo Interrupter
D204 Scanner Section Exhaust Fan Sensor
D205 Scanner Section Cooling Fan Sensor
D206 Displacement Sensor 1
D207 Displacement Sensor 2
D208 Carrier Lock Sensor Micro Switch
D301 135 Diffusion box Sensor Micro Switch
D302 120 Diffusion Box Sensor Micro Switch
D311 LED Light Source Temperature Sensor
D214 Start Switch
D303 Light Source Section Exhaust Fan Sensor
F211 Scanner Section Exhaust Fan DC24V/0.07A
F212 Scanner Section Cooling Fan DC24V/0.07A
F311 Light Source Section Exhaust Fan DC24V/0.04A
F321 Image Processing Section Cooling Fan DC12V/0.14A
L301 R-LED Light Source
L302 G-LED Light Source
L303 B-LED Light Source
L304 IR-LED Light Source
LH311 LED Heater 1

5
LH312 LED Heater 2
M201 Conjugate Length Variable Motor Pulse Motor
M202 Lens Drive Motor Pulse Motor
M203 Shutter Drive Motor Pulse Motor
PZ201 Piezoelectric Actuator 1 (Pixel Shifting)
PZ202 Piezoelectric Actuator 2 (Pixel Shifting)
5-3
5.2
Micro Switch
Photo-interrupter
Motor
Solenoid
LED
LED/Photosensitive device
Z2216
5-4
Symbol Name Remarks
D101 135 Leading End Sensor LED/Phototransistor
D102 135 Upstream Perforation Sensor LED/Phototransistor
D103 135 Downstream Perforation Sensor LED/Phototransistor
D104 135 Check Tape Sensor LED/Phototransistor
D106-A 135 Rear Inner Bar Code Sensor LED/PSD
D106-B 135 Rear Outer Bar Code Sensor LED/PSD
D108-A 135 Front Inner Bar Code Sensor LED/PSD
D108-B 135 Front Outer Bar Code Sensor LED/PSD
D109 135 Rear Outer Frame Sensor LED/PSD
D110 135 Rear Inner Frame Sensor LED/PSD
D111 135 Front Inner Frame Sensor LED/PSD
D112 135 Front Outer Frame Sensor LED/PSD
D114-A 135 Rear Inner Panorama Sensor LED/PSD
D114-B 135 Rear Outer Panorama Sensor LED/PSD
D115-A 135 Front Inner Panorama Sensor LED/PSD
D115-B 135 Front Outer Panorama Sensor LED/PSD
D116-A IX240 Inner Leading End/Trailing End/Bar Code Sensor LED/PSD
D116-B IX240 Outer Leading End/Trailing End/Bar Code Sensor LED/PSD
D117 IX240 Perforation Sensor LED/Phototransistor
D118 IX240 Rear Unexposed Frame Sensor LED/PSD
D119 IX240 Front Unexposed Frame Sensor LED/PSD
D120 Door Open/Close Sensor Photo Interrupter (SSB22)
D121 IPI Sensor Photo Interrupter (SSA23)
D122 Supply Motor Home Position Sensor Photo Interrupter (SSD23) 5

D123 Cartridge Set Sensor Photo Interrupter (SSB22)
D124 Magnetic Reading Head
D128 Pressure Cover Open/Close Sensor Micro Switch
D129 135 Feed Lane Position Sensor Photo Interrupter
D130 IX240 Feed Lane Position Sensor Photo Interrupter
D131 Left Frame Adjustment Key (<)
D132 Frame Return Key ([<])
D133 Frame Feed Key ([>])
D134 Right Frame Adjustment Key (>)
D135 Feed Roller Rotation Sensor Photo Interrupter (SSE23)
L/P101 Indicator Lamp LED (Green/Red)
M101 Feed Motor Pulse Motor
M102 Supply Motor Pulse Motor
M104 Door Motor Pulse Motor
MG101 Magnetic Writing Head
S101 Solenoid
5-5
5.3 Multi-film Carrier MFC10AY (Optional)
5.3 Photo-interrupter
Solenoid
5
Z2215
Symbol Name Remarks
D480 Film Mask Sensor 0 Photo Interrupter (Rear)
D481 Film Mask Sensor 1 Photo Interrupter
D484 Film Mask Sensor 4 Photo Interrupter (Front)
D486 Mask Table Slider Position Sensor Photo Interrupter
S480 Solenoid
5-6
5.4 Printer Section
5.4
Micro Switch
Photo-transistor
Motor
Solenoid
Temperature Sensor
Photo-interrupter
Fan
EZ1198
5-7
5.4 Printer Section
■ Paper Feeding Section
Symbol Name Remark
D500~D504 Upper Magazine ID Sensor Photo Interrupter
D505 Upper Paper End Sensor Photo Interrupter
D506 Upper Splice Sensor Flood LED, Photo-transistor
D507 Upper Cutter Home Position Sensor(Open) Photo Interrupter
D508 Upper Cutter Home Position Sensor(Close) Photo Interrupter
D520~D524 Lower Magazine ID Sensor Photo Interrupter
D525 Lower Paper End Sensor Photo Interrupter
D526 Lower Splice Sensor Flood LED, Photo-transistor
D527 Lower Cutter Home Position Sensor(Open) Photo Interrupter
D528 Lower Cutter Home Position Sensor(Close) Photo Interrupter
D541 Middle Side Door Section Paper Sensor Photo Interrupter
D544 Back Printer Sensor Micro Switch
D547 Upper Side Door Section Nip Release Sensor Photo Interrupter
D552 Lower Side Door Section Paper Sensor Photo Interrupter
D580 Magazine Section Door Sensor Interlock Switch Micro Switch
D581A/B Lower Side Door Sensor Interlock Switch Micro Switch
D582A/B Middle Side Door Sensor Interlock Switch Micro Switch
D583A/B Upper Side Door Sensor Interlock Switch Micro Switch
F594 Magazine Section Cooling Fan
M500 Upper Cutter Motor DC Motor
M501 Upper Paper Supply Motor Pulse Motor
M520 Lower Cutter Motor DC Motor

5 M521 Lower Side Paper Feed Motor Pulse Motor
M540 Middle Side Door Turn Section Feed Motor Pulse Motor
M541 Middle Side Door Section Feed Motor Pulse Motor
M542 Upper Side Door Section Feed Motor Pulse Motor
M545 Upper Side Door Section Nip Release Motor Pulse Motor
M550 Lower Side Door Turn Section Feed Motor Pulse Motor
M551 Lower Side Door Section Feed Motor Pulse Motor
THA20 Ambient Temperature Sensor IC
■ Exposure Section
Symbol Name Remark
D560 Exposure Section Feed Unit Paper Sensor Photo Interrupter
D561 Exposure Section Entrance Paper Sensor Flood LED, Photo-transistor
D562 Pre-exposure Paper Sensor Flood LED, Photo-transistor
D563 Paper Width Guide Home Position Sensor Photo Interrupter
D564 Fork Position Sensor Photo Interrupter
D566 Exposure Section Nip Release Sensor Photo Interrupter
D585A/B Exposure Section Front Cover Detecting Interlock Switch Micro Switch
5-8
5.4 Printer Section
Symbol Name Remark
F565 Exposure Section Nip Motor Cooling Fan
F585 Exposure Section Cooling Fan
F620 Exposure Section Anti-dust Pressure Fan 1
M560 Pre-exposure Feed Motor Pulse Motor
M561 Sub-scanning Motor Pulse Motor
M563 Paper Width Guide Motor Pulse Motor
M565 Exposure Section Nip Motor Pulse Motor
THA1-2 Ambient Temperature Sensor IC
■ Distribution Section
Symbol Name Remark
D571 Processor Entrance 1 Sensor(Rear) Flood LED, Photo-transistor
D572 Processor Entrance 2 Sensor(Middle) Flood LED, Photo-transistor
D573 Processor Entrance 3 Sensor(Front) Flood LED, Photo-transistor
D574 Distribution Home Position Sensor Photo Interrupter
D575 Lowering Home Position Sensor Photo Interrupter
D584A/B Distribution Section Door Sensor Interlock Switch Micro Switch
M570 Distribution Section Feed Motor Pulse Motor
M571 Distribution Motor Pulse Motor 5

M572 Distribution Up/Down Motor Pulse Motor
S570 Distribution Section Solenoid Valve A
S571 Distribution Section Solenoid Valve B
■ Printer Electrical Equipment Section
Symbol Name Remark
F582 Printer Control Section Cooling Exhaust Fan 1
F587 Printer Control Section Cooling Suction Fan 1
F588 Printer Control Section Cooling Suction Fan 2
F589 FMC20Circuit Board Cooling Fan 1 Fan 1 has been eliminated.
F590 FMC20Circuit Board Cooling Fan 2 Fan 2 has been eliminated.
F591 AOM Driver Cooling Fan 1
F595 DC Power Supply Unit Exhaust Fan
5-9
5.5 Processor Section
T T T T
5.5
Micro Switch
Motor
Solenoid
5 Temperature Sensor
Safety Thermostat
Heater
Solution Lebel Sensor
Pump
Switch
Photo-interrupter
Fan
EZ1198
5-10
■ Processor Section
Symbol Name Remark
D790 Processor Cover Detecting Interlock Switch Micro Switch
D791 Dryer Entrance Rack Cover Detecting Interlock Switch Micro Switch
F790 Processor Exhaust Fan 1
F791 Processor Exhaust Fan 2
F792 Processor Control Section Cooling Fan
M700 Processor Drive Motor DC Motor
■ Processing Solution Circulation System
Symbol Name Remark
D710 Safety Thermostat(P1) To monitor the abnormality of the heater temperature
D711 Safety Thermostat(P2) To monitor the abnormality of the heater temperature
D712 Safety Thermostat(PS1/PS2) To monitor the abnormality of the heater temperature
D713 Safety Thermostat(PS3/PS4) To monitor the abnormality of the heater temperature
F710 Heater Cooling Fan(P1)
F711 Heater Cooling Fan(P2)
F712 Heater Cooling Fan(PS1/PS2)
F713 Heater Cooling Fan(PS3/PS4)
FS700 Processing Solution Level Sensor(P1)
FS701 Processing Solution Level Sensor(P2)
FS702 Processing Solution Level Sensor(PS1)

5
H710 Processing Solution Heater(P1)
H711 Processing Solution Heater(P2)
H712 Processing Solution Heater(PS1/PS2)
H713 Processing Solution Heater(PS3/PS4)
PU710 Circulation Pump(P1)
PU711 Circulation Pump(P2)
PU712 Circulation Pump(PS1)
TS700 Processing Solution Temperature Sensor(P1)
TS701 Processing Solution Temperature Sensor(P2)
TS702 Processing Solution Temperature Sensor(PS1, PS2)
TS703 Processing Solution Temperature Sensor(PS3, PS4)
5-11
■ Processing Solution Replenisher/Auto Washing System
Symbol Name Remark
D741 Cartridge Setting Sensor Photo Interrupter
D742 Cartridge Box Upper Sensor Photo Interrupter
D743 Cartridge Box Lower Sensor Photo Interrupter
D744 Replenisher Port Door Detecting Interlock SW Micro Switch
FS740 P1-R Upper Level Sensor
FS741 P2-RA Upper Level Sensor
FS742 P2-RB Upper Level Sensor
FS743 PS-R Upper Level Sensor
FS745 P1-R Lower Level Sensor
FS746 P2-RA Lower Level Sensor
FS747 P2-RB Lower Level Sensor
FS748 PS-R Lower Level Sensor
FS749 Internal Waste Solution Level Sensor
M740 Cartridge Opening Motor Pulse Motor
PU740 Auto Washing Pump
PU741 P1-R Replenisher Pump
PU742 P2-RA Replenisher Pump
PU743 P2-RB Replenisher Pump
PU744 PS-R Replenisher Pump
S720 Rack Front Side Washing Valve(P1)
S721 Rack Rear Side Washing Valve(P1)
S722 Rack Front Side Washing Valve(P2)

5 S723 Rack Rear Side Washing Valve(P2)
S724 Rack Front Side Washing Valve(PS1/PS2)
S725 Rack Rear Side Washing Valve(PS1/PS2)
S726 Rack Front Side Washing Valve(PS3/PS4)
S727 Rack Rear Side Washing Valve(PS3/PS4)
S740 Cartridge Washing Valve(P1-R)
S741 Cartridge Washing Valve(P2-RA)
S742 Cartridge Washing Valve(P2-RB)
S743 P1-R Stirring Valve
■ Dryer Section
Symbol Name Remark
D760 Safety Thermostat To monitor the dryer heater abnormality
D781 Dryer Section Front Cover Detecting Interlock Switch Micro Switch
F760 Dryer Fan
H760 Dryer Heater
TS760 Dryer Temperature Sensor Thermistor
5-12
■ Print Exit Section
Symbol Name Remark
D771 Paper Front-line Sensor Photo Interrupter
D772 Paper Middle-line Sensor Photo Interrupter
D773 Paper Rear-line Sensor Photo Interrupter
M770 Dryer Section Drive Motor Pulse Motor
S770 Path Switching Solenoid
■ Sorter SU1100Y
Symbol Name Remark
D774 Tray Stop Position Sensor Photo Interrupter
D775A Full(last 2) Sensor Photo Interrupter
D775B Full(complete) Sensor Photo Interrupter
M771 Sorter Drive Motor DC Motor
SWA20 1-order Feeding Switch
5-13
FAX ; 81-3-5484-0454
E-mail ; td@eigi.tokyo.fujifilm.co.jp
Request for Feedback

Fujifilm’s Technical Division Photo Products Marketing would be most grateful if you would take copies of this
form, one for each manual being used, then complete and send them to us by FAX or E-mail.
Your opinions will contribute greatly to an accurate assessment of the overall quality of each manual.
All questions can be answered by ticking [✓] the appropriate box(es), but in addition to these answers, please
provide us with your written comments in the lined spaces following each block of questions.
< Questionnaire >

Title : Frontier 355/375 Ver.1.5
Manual Title and Reference Number SERVICE MANUAL (Principles of Operation)
Reference Number : PP3-C1033E
Name :
Your Name and Company
Company :
E-mail Address :
Your E-mail Address and FAX Number
FAX Number :
Question 1 • How would you rate this equipment-related manual overall?

(1) Very thorough (2) Good
(3) Slightly substandard (4) Substandard
• If you have ticked (3) or (4), please give us your reasons.
Question 2 • Have you found any technical errors, errors in spelling, or missing words in this manual?
Yes No
• If you have ticked (Yes), please let us know what these errors and missing words are.
Question 3 • How would you rate the writing (language, choice of words/phrases, etc.) and the illustrations/
diagrams, etc.?
(1) Clear and easy to follow (2) Should be simplified
(3) Difficult to follow
(1)’ [Illustrations, etc.] Of adequate size
(2)’ [Illustrations, etc.] Too small
(3)’ [Illustrations, etc.] Difficult to follow
• If you have ticked (2), (3) or (3)’, please give us your reasons.
Additional
Comments/
Requests
Please return this questionnaire to FAX No. : Tokyo 81-3-5484-0454,

or to this address E-mail address : td@eigi.tokyo.fujifilm.co.jp
FUJI PHOTO FILM CO., LTD.

26-30, Nishiazabu 2-chome, Minato-ku, Tokyo 106-8620, Japan.
Printed on Recycled Paper

Ref.No.PP3-C1033E TD-03.11-FG Printed in Japan

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System Disk Ver.1.5 or later First Edition

Precautions Generally Applying to All Serving Operations

Service Manual Appropriations

2. Manual usage is restricted to FUJIFILM equipment related technical and service

3. This manual contains information relating to FUJIFILM equipment and is therefore

4. FUJIFILM’s prior consent is required in regard to the following.

K Manual copying in whole or in part.

5. I/O PARTS DIAGRAM 5

1. SAFETY ................................................................................................................................................... 1-1

1.1 Laser Radiation Safety ...................................................................................................................... 1-2

2. MAIN SPECIFICATIONS .................................................................................................................... 2-1

2.1 Main Specifications............................................................................................................................ 2-2

3. OUTLINE ................................................................................................................................................. 3-1

3.1 Scanner (SP-3000) ............................................................................................................................ 3-2

3.3.2 Piping Diagram for Solution Circulation System ......................................................................... 3-35

4. OPERATION SEQUENCES .............................................................................................................. 4-1

4.1 Scanner ............................................................................................................................................. 4-3

4.4.5 Exposure Completion/RLD Exposure Stop................................................................................. 4-42

5. I/O PARTS DIAGRAM ......................................................................................................................... 5-1

5.1 Scanner (SP-3000) ............................................................................................................................ 5-2

1.1 Laser Radiation Safety .................................................................................... 1-2

1.2 Safety Indications .............................................................................................. 1-3

1.3 Processing Chemical (CP-48S) Handling Precautions .......................... 1-6

1.4 Certification and Identification Labels ......................................................... 1-7

1.1 Laser Radiation Safety

Wavelength 685 nm 532 nm 473 nm

Output Max. 10mW 7mW 300µW

1.1.2 Laser Warning Label

1.2 Safety Indications

1.2.1 Caution Label Locations on Printer/Paper Processor 1

1.2 Safety Indications

1.2 Safety Indications

1.2.2 Laser Caution Label Locations on Printer

1.3 Processing Chemical (CP-48S) Handling Precautions

Protective Gloves Safety Goggles

● Any spilled chemicals should be wiped up immediately.

1.4 Certification and Identification Labels

1.4 Certification and Identification Labels

1.4.2 Certification and Identification Label Locations on Printer/Paper Processor

2.1 Main Specifications .......................................................................................... 2-2

2.2 Dimensions and Weight .................................................................................. 2-4

2.1 Main Specifications

2.1.1 Scanner and Image Processor (SP-3000)

Type Floor-type, independent scanner

Light source High luminance LED type, diffusion box

Film carrier (1) 135/IX240 automatic film carrier NC100AY (standard)

Monitor 17-inch CRT color monitor (800 × 600 pixels)

Front printing Printing possible for IX240

Index prints Possible for 135 and IX240

Processing capacity Scanner capacity (135 → 3R or 4R): 1,700 prints/hr

Power requirement 100 to 240V (50Hz/60Hz) single phase, automatic switching

Dimensions 890mm (970mm with negative receiver)(W) × 770mm(D) × 1.208mm(H)

Installation space 2.03m2/2.43sq.yd. [1,135mm/44.68in(W) × 1,785mm/70.28in(D)]

2.1 Main Specifications

2.1.2 Laser Printer/Paper Processor (LP1500SC/LP2000SC)

Scanning exposure system using RGB lasers (solid-state G and B lasers).

Scanning speed Sub-scanning speed: 80mm/sec.

Paper transport system Full-auto sheet paper transport system

Two switchable paper magazine

Paper FUJICOLOR paper (silver-halide).

Print size 82.5 × 117mm to 254 × 381mm 2.1.2

Print condition setup Semi-automatic calibration by AC10Y calibrator