essen DUPRINTER 3090°3080-3085 ssonmnsasssaseat SERVICE MANUAL ssannnnaaaaaaannnanasssasanannneaasaasanaanensasaannnntenssceannttoe ssagnnnssssasaesnne DUPLO SEIKO CORP.SERVICE MANUAL FOR DP-3090 1 Introduction Adjustment Delivery and Installation Periodical Maintenance Motion Flowchart/Timing Countermeasures for the Defective Motions Electric Parts Instruction Manualwar Table of Contents 1 Introduction Characteristics Specifications : Names of the Components @ Extenor view ® Dimensions ® Cross-sectional view @ ADF - ‘Operational Instructions ® Control panel Operation Flowchart ® Whole body view Printing Changing settings Trimming Reading onginal size and AUTO AVE determination flowchart Makeup Exchanging masking area/additional makeup FAUF2IF3 keys @©808508 2 Adjustment Scanner Section © Adjusting the top cover stopper ® Winng Master Feed Mechanism @ Aduusting the cutter mstallation position ® Aduusting the end mark sensor © Adjusting the slack sensor ® Aduusting the sponge roller and master feed guide position @® Replacing the thermal head Master Ejection Section ® Aduusting the master attachment/detachment position sensor © Adwusting the A, B, C modes Paper Feed Pressure Mechanism @ Aduusting the elevator upper limit position @® Adjusting and replacing the paper separator @® Adjusting the pinch lever @® Adjusting the escape © Adjusting the pnnt position ‘Adjusting the vertcal fine adjustment cam @® Adjusting the printing range 1-4 1-2 1-3 1-4 1-5 1-5 1-6 +1-7 1-8 1-9 1-10 1-11 1-12 1-14 1-15 2-1 2-2 2-6 2-7 2-8 2-9 2-10 2-10 2-1 2-11 2-12© Aduusting the press roll atlachment and escape cam timing © Adjusting the printing speed @® Adjusting the drum stop position 5 Paper ejection mechanism ® Adjusting the paper stnpper finger 6 Drum @® Adjusting the copy density @® Aduusting the ink scratcher © Replacing the screen @® Adjusting the master clamp 7 Tape cluster ® Adjusting the tape cluster upper and lower blades 3 Delivery and Installation Basic Precautions Installation Location Installation Procedures Installation Procedures for the ADF Unpacking Procedures for the Drum Unit anon 4 Periodical Maintenance 1 Cleaning and oiling 2 Periodical maintenance list 3 Replacement standards for the main parts 5 Motion Flowchart/Timing Basic motion flowchart Master attachment/detachment flowchart (with the plate mal Printing mode flowchart (with the print key ON) Original reading section flowchart (fixed original table) Power returning flowchart when the power is cut temporarily Controlling the master clamp p* Detecting the master mis-ejection Detecting the master end Detecting the master deflection 10 Detection ti 11 Detection timing of paper jam 12 ADF motion ® Phnting setting by original type @® Plate making motion timing @® Detection timing of paper feed defectiveness 9 key ON) ©ervonsena ing of master mis-set 2-18 2-14 2-15 2-16 2-17 2-17 2-18 2-18 2-19 3-1 3-2 3-3 3-9 3-12 4-4 4-4 4-2 5-8 5-10 5-1 5-12 5-13 5-14 5-15 5-16 5-166 Countermeasures for the Defective Motions 1 Troubleshooting guide 2 OK monitor display 3 HELP functions 7 Electric Parts 1 Layout of the electric parts © Paper feediejection sections, ® Master attachmenvdetachment sections : © Scanner section Motors Key Matrix Block Layout of the CCD Functions and Image Processing Circuit Printed Circuit board Thermal Head Wiring Layout Noasen 8 Instruction Manual Names of the Components Control Panel AUTO RYE Function Makeup Functions Trimming Function 1 Printing 2. Using the Various Functions 5 3 Replacing the Comsumables 4 Do Not Forget to Read 5 Troubleshooting Guide 6 Specifications NANA NAA rrr e©NoasoNa t Sevan geTable of Contents 1 Characteristics .- -- ws Steet eee bee eee 2 Specifications. --. --- ---. eee ee 3 Names of the Components --+---+---+--+0055 + 4 Operational Instructions «--. --. -- . -eeeeee ee ee 5 Operation Flowchart -1. Introduction 1 Characteristics 1. Super high speed, fastest printing in the world (as of December, 1990) ‘A4 onginal is printed to the equal size in about 17 seconds and B4 in about 19 seconds Fastest printing in the world 2. High speed printing; 120 sheets per minute 5 speeds (45 - 120 sheets/minute) are selectable 3. Excellent print quality ‘An excellent print quality with 400 dpi and 256 gradation enables to print a pictonal onginal clearly 4. Capability of reduction and enlargement © Equal size printing, three-stage reduction (94%, 84% and 70%), enlargement (119%) and R/E (50-999%) functions are available ® Auto R/E function ‘The onginal 1s reduced or enlarged automatically to the indicated size. 5. Easily operated various editorial functions @ Makeup functions Maskang, photograph, reversing, outline type and pattern (20 kinds) can be performed on the large liquid crys- tal display panel ® Trimming function A part of the onginal can be reduced or enlarged to the indicated size. Various makeups can be performed inside the designated area @ Mask area exchange function ‘Area designation can be changed from the inside (outside) to outside (inside), and polychrome pnnting can be performed easily @ Additional makeup functions ‘Additional makeup can be set after printing 1s completed © Function storage Makeup and tnmming contents as well as the number of copies and magnification are stored Excellent printing can be performed by using various functions. ® Two print modes, line and photo modes, are selectable © As the copy density is automatically adjusted, the print mage and onginal surface are identified, thus ena- bling to print clearly and beautifully. ® Varous image printings from one onginal are possible simultaneously. 2 image, 4 image and 8 mage print- ings @ Asa tape cluster is builtin, a set of copies 1s clustered every time the number of copies required is printed, thus enabling to pnt many sheets of paper 7. Five different monochrome printings Black, red, blue, green or brown color printing 1s possible by changing a color drum unit Two or three color pnint- Ing 1s also possible by using makeup and masking area exchange functions (A color drum unit 1s optional.)1. Introduction 2 Specifications 2-1, Specifications for DP-3090 1. Processing method Thermal digttal processing method 2. Type of original Sheet or book type (2 kg or less) 3. Original size Maximum AS 4. Original reading method Onginal foang method 5. Processing mode Line or Photo 6. Makeup functions Trimming Masking Reversing Photograph Outline type Pattern (20 pattems) Mask area exchange Additional makeup 7. Magnification Auto FYE function (for fixed size paper only) Equal, 70%, 84%, 119% Margin (94%) RIE function (50-999%) 8. Processing Two-mage, fourimage and eight4mage simul- taneous processing 9. The number of set to be input ‘The number of copies x the number of sets x 6 sets 10. Setting registration function Three setting registration (F1, F2 and F3) The number of copies to be printed Magnification Paper size ‘The number of images Trimming Makeup 11. Display panel 160 x 128 dot Full dot matnx liquid crystal 12. OK monitor Liquid erystal graphic (LINE/PHOTO) display 13, Processing time ‘A4, equal size: about 17 seconds B4, equal size: about 19 seconds 14, Printing method Stencil printing method 15. Printing paper size Minimum postcard size - maximum A3 size 16. Type of printing paper Rough paper, fine quality paper, stencil paper, thick = thn (45 — 180 kg) 17. Printing size Maximum 240 mm (width) x 340 mm (length) 18. Paper loading capacity 1000 sheets of paper (55 kg fine qualty paper) 19, Printing speed Five speeds (45 — 120 sheets/minute) 20. Ink refill Full automatic control (square cartndge 600 cc) 21. Master feed Roll master automatic feed 22. Master ejection Full automatic rollin ejection 23. Clustering Tape clustering 24. Color printing Drum unit exchange method Five ink cartridges (black, blue, green, brown and red) 25. Power supply Related local voltage + 10% 28. Power consumption 280 W for processing 27. Dimensions In use: 1170 (W) x 680 (D) x 590 (H) Closed: 605 x 680 x 590 Stand height. 410 mm 28. Weight Main body 106 kg Stand: 24kg 29. Optional ADF (Automatic document feeding device) Spare drum for color pnnting Key card counter Sorter Online set1. Introduction 3 Names of the Components 3-1. Exterior view Onginal Cover Top Cover ‘ADF (Opto) Control Panel ‘Top cover Lock Release Button vom eb actor > iat oe ean SS) ae: Fet Gude “NS Drum Cover Power Swich | Paper Recewer Guide rum Rotation Swatch Pressure Lever Ejected Master Section Lock Release Button4. Introduction 3-2. Dimensions 680 q 3 e 4 | | oJ} 8/8 = 5 5 205 605 395, 40} | 800 1205 640, 605 (W)_x 680 (0) x 590 (1) Stand _cH1. Introduction 3-3. Cross-sectional view Onginal cover re cco eater bens uorescent lamp t ° Piaton roler Sponge roter Go ‘Cae Master ° Master rol peor h cape at LALPaper stepper finger ‘ o ® OG ump boad Timing rer i TI ¢ ® Drum unt © Absorpton fan unit @ Scanner unt © Paper feed Way unt © Master tachment unt © Paper recener ray unt © Master detachment unt 3-4. ADF (optional) Top cover Stopping motor Onginl feed Paper food tray, Photo sensor (ight-xecenvng) "Paper feed roller ‘Onginal sensor 2 Ongnal recewer Original itet sensor + ‘Shading plate Glase1. Introduction 4 Operational Instructions 4-1 Control Panel } oaesedo doe 0 2 20% | fay 601g = | _a1uncoreabip avo paterdsos [xe ‘380000 1equnu ety abut oS Sal oy 20 © tn Busse) FD] | aon 0 Jorma €0 | fens mo a1 Serre dn oyou pur sbumos oy} Buen ted © earza/is ou w ‘sijs6a1 pus uonoubisop Bore Sif ous ‘wop “suono9|es suoUe: suscyed ue Aerisip eur ye winjar oy Kor) sy sso ‘Foy ooo ©5 Operation Flowchart 5-1. Flowchart on the whole To smich seting 4. Introduction Select magnification - of Seieer *] Setéspiay > —*! paper sze - | ,[Setect the number] of mages AL: Mask area exchange ees Tome tenant] ton © Set key after cursor selection =| area exchange or ‘additonal makeup ——-~ Sot key after selected with the cursor or keypad A To exchange fo asa To sclect | 7+] Settng at startng| fesse To solect ineide Makeup mode Sting at ending |_| End or Ty agan or Outside Patter o—— Continue Try again i To select Pattern [ Setng at encing ‘Sottng at startng| To select Continue, End End or Try again Makeup Tamming c — foo Contre Try agan Setting at ending Settng at starting To end, Try again or Clear Cloar of} iene5-2. Printing 1 Placing original 1. Introduction Original mode key Contrast key ‘A | Switch key B | Trimming | Makeup Mask area exchange additional makeup 2 | Plate making key Image position key Speed key Proof print key | inputting the number of copies/sets 1 4 | Print key 1 5 | Finish selects Line Mode or Photo Mode selects contrast (1) magnification (2) paper size (8) _ the number of mages designates the timming area (1) mode selection (2) area designation (3) pattern selection (pattern mode) «masking area inside (outside) to outside (inside) * additional makeup Printing starts automatically soon after Processing 1s completed if the number of copies 1s input in advance. adjusts the Image position adjusts the printing speed checks printing1. Introduction 5-3. Changing settings (magnification, paper size, the number of images) 1 | Switch key 2 | Cursor key (1) magnification (2) paper size (@) the number of mages 3 | set key 4 | Cursor key | (1) magnitication [1] A (2) paper size 5 | Set key Repeat the above 2-5 to 6 | Switch key c D E F 2 xo A B c D The inital display 1s switched to the required display by pressing this Press the cursor key to select an item, ‘The display changes to show the designated item Press the cursor key to select required items among the below. WW AUTO RIE 70% (B4 — B5) 84% (A — BA) 119% (A4 > BA) EQUAL (100%) 14% margin no/yes B4 Aa B A6 posteard (8) the number of images 1, 2, 4 or 8 images Press this key to determine the setting set continuously The display retums to the inital state after setting.1. Introduction 5-4. Trimming 1 | Cursor key Select C TRIMMING with the cursor. 2 | Set key | The inital display 1s changed to the one with the tnmming area designated. 3 | Cursor key Move the intersecting point of the cursor lines to a comer of the tnmming designation area The intersecting point is called the starting point 4 | Set key The starting point 1s memonzed. 5 | Cursor key Move the cross limes to designate the trimming area on the display. 6 | Set key The display changes to show CLEAR, END or TRY AGAIN 7 | Cursor key (or keypad) CLEAR - clears the tnmming mode to return to the inital display END - memorizes the trimming area TRY AGAIN “starts designating the trimming area again If OK, select END 8 | Set key Orginal Copy Trimming The area designated in advance on the onginal is er Designated area _larged or reduced to the required paper size Makeup can be performed after tnmming Reduced 1-101. Introduction 5-5. Flowchart for reading the original size and determining the AUTO R/E magnification Power ON EQUAL 1.1 display The F/E magnification 1s shown by (1%. i Select tmming Select AUTO RE ‘Onginal cover open and close AUTO RIE 77% display ‘AUTO RIE 100% display Reading onginal size “PLACE THE ORIGINAL ON THE TABLE AND PRESS THE SET KEY" 1s displayed Select AUTO P/E ‘Onginal cover open and close Reading the onginal size Set key Reading onginal ‘Trmming area set | AUTO FYE OLI% display — + Plate making ‘Onginal cover open and close ‘AUTO RE CI% display 1-114. Introduction 5-6. Makeup 1 | Cursor key Select B MAKEUP 2 | Set key or keypad ‘The inital display 1s changed to the makeup mode selection display. Cursor key | Select the mode 4 | Set key Setting the starting point on the display. If the pattem 1s selected, the display 1s changed to lies rear cces acy 5 | Cursor key or keypad (aa=ecem 6 | Set key Fhe selected pattern is determined. Cursor key Match the cross cursor lines to the starting point on the display Set key The starting point 1s memonzed and the display 1s changed to the state with setting finished. o}—v]lo Cursor key Match the cross cursor lines to the ending point. 9 | Set key Makeup area 1s designated. a 10| Cursor key or keypad | Select inside or outside of the modes except pattern. 11| Set key c Inside or outside 1s designated. 2 | Cursor key or keypad Select CLEAR, END or TRY AGAIN 11] Set key ‘The present mode ends and the display retums to the mode selection display. 1-121. Introduction 1. Photograph ‘Area designated by the Photograph mode Both letters and photographs are pnnted clearly 3 Outline type Onginal (TITLE! Designated COPY area Copies can be vaned by changing the letters to outline type 5 Pattem Onginal Copy TOKE. This 1s used to decorate the designated area with a pattern, 20 kinds of patterns are available. 1-13 2, Masiang Onginat J area L ‘The onginal can be pnnted with some part masked. 4 Reversing Orginal Desgnated COPY “ (Tis This 1s used to emphasize some part of the orginal by black and white reversing makeup.1. Introduction 5-7. Mask area exchange/additional makeup Press the setting switch key with the cursor on B Makeup so that the machine ts on this mode [ Mask area exchange J ‘The makeup set area can be changed from inside (outside) to outside (inside) to process. T Additional makeup J An additional makeup setting can be set to makeup information called by F key or already set to process. [ Switch key When the cursor is on B: Makeup on the initial display: The display 1s changed to Mask area exchange/Additional makeup by pressing the switch key Cursor key Mask area exchange : The mask set area can be changed from inside (outside) to outside (inside) ‘Additional makeup: An additional makeup can be set. Select required items with the cursor or the keypad. Press the switch key again to stop. Set key Mask area exchange" The inttial display 1s returned Commence processing/printing ‘Additional makeup" Makeup mode is selectable on the display Perform the required makeup Additional makeup Onginal Printing Additional makeup Already TITLE]7 asgnatea area el] > —_ \ Mask area To mask inside in addition 1-145-8. F1/F2/F3 keys ‘The magnification, paper size, the number of sm- ages, tnimming- makeup information (5 areas), the umber of copies or the number of sets can be registered in the F1, F2 and FS keys (1) Registenng Example Registenng in the F1 key 1. Introduction 1 Setting Set the magnification, paper size and the number of images refernng to 5-3 Trimming/makeup Set referring to 5-4 and 5-5. Input the number of copies and sets Fi key + set key Press the set key with the F1 key pressed Registered in the Ft (2) How to use Example Call the F2 contents to pnnt ‘The contents registered in the F2 key are displayed. Check the contents 1 | Reset key 2 | F2 key 3 | Plate making key Processing 1s performed When the number of Press| the reset key copies 1s registered, printing starts automatically to retum the display to the initial state. 1-15Table of Contents Scanner Section ...---- --- Master Feed Mechanism Master Ejection section --- - Paper Feed Pressure Mechanism --- ---- 2-8 Paper ejection mechanism «.-- --- --25 vssseeereee os 2-16 Drum... 2. wee poe besa eosaa565 oda aden : 2-47 Tape cluster -- 0-55 = eee cee eec eee eee nese sete eee 2-192. Adjustment 1 Scanner Section 4-1. Adjusting the top cover stopper @ Adjust with stopper A so that the clearance be- tween the scanner section and the main body is 1mm of less. ® Tum the power on after the stopper is adjusted ‘Adjust with the proximity sensor so that “UP- COVER OPEN" is not displayed on the panel Stopper A Paper feed tray | —__ —_# Proxenty sensor sgt eset ‘Scanner section Magnet Paper receiver tray2, Adjustment 1-2. Wiring (1) Winng Starting point Wire stopper Three rolls Hang the spring at the end. dl @ Move the sliders A and B to the nght end and stop them so that the frame hole (A), Sider A hole (8) and Slider B hole (C) are in alignment. ® Fix the wire at this position with the wire stop- Per. We stopper2. Adjustment 2 Master feed mechanism 2-1. Adjusting the cutter installation position Sponge roler Sot serow Master rol Praton roller ® The cutter round blade cuts the master by rotat- ing the V shape groove on the guide plate as shown in the figure © Attach the cutter blade and guide plate with the edges crossed by 2-3 mm, as shown in the fig- ure © The cutter does not work if the master slackens or creases between the platen roller and the sponge roller @® Check with the RIE key + of HELP17 cutter motor test whether the cutter works well © Adjust the cut width with the micro SW on both sides of the cutter unit % Remove the cutter unit and cutter set screw to replace the cutter blade2, Adjustment 2-2. Adjusting the end mark sensor @® Attach the end mark sensor so that the space between the guide plate and the end mark sen- ‘sor is 05 — 1.0 mm Match the round hole of the guide plate to the center of the sensor as shown in the figure @® Press the print key with HELP13 end mark check and adjust the end mark sensor so that 02 ts displayed when the master (white) 1s read Make sure that more than 20 ts displayed when the end mark 1s read further, Note: The end mark sensor |s attached at an angle of 5-10'to the guide plate Note: Do not fail to attach the cutter unit when using HELP13 end mark check. 2-3. Adjusting the slack sensor @ Attach the slack sensor so that the space be- tween the master feed guide plate and slack ‘sensor Is 0.5 - 10 mm. Match the round hole of the master feed guide plate to the center of the sensor, as shown in the figure @® Press the pnnt key with HELP14 slack sensor check. Make sure that 00-04 is displayed if there 1s not slack and 50-63 is displayed if there 1's some slack, when the master (white) 1s read. Guide plata ‘guide plate ‘Slack sensor2. Adjustment 2-4. Adjusting the sponge roller and attachment guide plate position ® Attach the sponge roller in parallel with the top surface of the attachment guide plate ® Adjust so that the space between the sponge roller shaft lower surface and the attachment guide plate top surface 1s 65 mm (The shaft and the guide plate are positioned 6 5 mm on both sides ) X Set the sponge roller, attachment guide plate ‘and master clamp in parallel to keep the master from curing and creasing 2-5. Replacing the thermal head ® Remove two M3 screws ® to remove the © guide plate Remove three connectors ©. Remove the screw © with the lever © pressed e® @ Take out the thermal head support unit downward ® Remove two screws @ to remove the thermal head © Put the support unit on a new head and tighten the screws with the unit pressed to the stoppers © and © so that the screw @ is in the center of the tong hole @® Attach the support unit to the main body, then attach the screw ® with the lever © pressed. Insert the connector © to attach the guide plate ©. ‘Observing the paralotsm ‘Sponge Attachment ‘guide plato Master lamp2. Adjustment 3 Master ejection section 3-1. Adjusting the master attachment/detachment position sensor @® Stop the master clamp at the detachment pos tton with HELP9 to adjust the master detache- ‘ment position. Aduust with the attachment/detachment sensor shield plate so that the space between the centers of master clamp openvciose lever shaft and of the clamp arm shaft 1s 0 1.0 mm, @® The master attachment position is adjusted cor respondently by adjusting the master detach- ment position Master clamp Master attachment “Fe po rum Drum stopfjam detecton positon sensor ‘Attachmentidotachment ‘sensor shuelding plate Mastordtatmeratatant poston senor NOL AY et crow ‘Attachment positon edge Spenvclose arm Master detachment position \ ee lever2. Adjustment 3-2. Adjusting A, B, C modes Adjust A, B, © modes after the master attach- mentidetachment position sensor is adjusted (3-1) I Adusting the B mode cam position B mode 1s used to attach the master to the drum with the master clamp ® Press the JOG button to stop the drum at the stop position ® Move the master clamp open/close lever to the B mode position with HELP20 clamp motor test. ® Tur the power SW off and turn it on again The master clamp openiclose lever stops at the B mode set position @® Make sure that the space between the master clamp open/close lever and clamp arm is 1 — 1.5 mm with HELPS, at the attachment posttion, as shown in the figure Also make sure that the space between the master clamp open/close ever and clamp arm is 1-1 5 mm with HELPS, at the detachment position © Aduust the space with the B mode adjustment cam. Adjusting the A, C mode cam position © mode ts used to detach or to attach the master @ Move the master clamp open/close lever with HELP20 clamp motor test to move the master clamp to the position corresponding to the master detachment roller Adjust with the AC mode cam so that the space between the master clamp open/close arm and master clamp open/close lever is 10 - 15 mm 'B made sensor s2 oN (ght passes) OFF Master clamp oponiciose lever Drum | Master clamp openiciose arm pane cpenitove oF alate the shielding plaio mn the conterciockwse ‘direction to keep the clamp openiciose <— lover apart from the drum — Rotate the shielding plate in the clockwise B modo AC mode agusting cam F?] cirecton to keep the IE clamp openictose lever ear to the drum st Sheteing plete mode adhusting carn ‘Master clamp openiclose lover B mode adjusting cam2. Adjustment 4 Paper feed/press mechanism 4-1. Adjusting the elevator upper limit ‘Adjust by moving the elevator upper limit sensor so that the distance between the upper surfaces of the E Paper feed shaft lever and of the elevator upper © Elevator upper lit sensor limit sensor 1s 8 mm 1 0 with the paper feed shaft ay touching the lower part of the frame round hole * Paper food shatt lover Paper teed shat ver// Paper feed shat Paper feed shaft | Soc sonmwn me pune tesant mcina_| ho oe’ pa of fe fan tend lo2. Adjustment 4-2. Adjusting the paper separator Aduust the clearance with the adjusting screw ‘on the paper separator board unt. @® Take out the paper separator board unit @® Tighten the adjusting screw little by little to ad- just. @® Paper separator pressure 1s basically 140 ~ 150 g. Rotate the separator pressure adjusting screw to adjust Replacing the paper separator ® Loosen the paper feed rubber nng in the center and put it to the nght or left side @® Remove the paper separator untt to replace @® Attach the paper separator unit, then check whether there ts no clearance in the front or back Adjusting the paper separator angle When double fed (> rotate in the clockwise direction © rotate in the counterctock- wise direction When non-fed When it is rotated in the clockwise direction, the separator angle 6 is widened ff it 1s rotated excessively, non-feeding occurs © When it ts rotated in the counterclockwise direction, the separator angle @ 1s narrowed If It Is rotated excessively, double-feeding oc- curs Note When double-feeding occurs, check the detenoration of the separator Changing the separator angle excesswvely causes defec- tive feeding Paper separator Aqusting scrow ‘Soparator pressure ‘ajustng screw Angle adwustng screw: Paper separator Paper separator board unit ger ‘Soparator pressure adjusting screw Angle acjustng screw.2, Adjustment 4-3. Adjusting the pinch lever ‘The pinch lever moves up and down with dry weight % The appropriate space between the press lever and pinch lever 1s 0.5 — 05 mm 4-4, Adjusting the escape @® Rotate the drum until the escape lever bearng 1s positioned at the bottom of the escape cam. @® Adjust with the eccentnc shaft so that the space between the escape lever beanng and the bot- tom of the cam is 10 ~ 15 mm. 1 0~1.5mm cae 2-102. Adjustment 4-5. Adjusting the printing position @ The printing position on the pnnting paper 1s correspondent with the printed surface of the ‘onginal basically at the standard position as shown in the figure The standard position ts in the center of the prnting position on the control panel It 1s dis- played automatically when the power SW is truned on ere ‘Standard positon voooebove EbPanung postion J ae) Te ASsusr Lice TS Go To Gena 2 O& Reoe Or NIC. Remane le geoxe onD GdSus7 GEAX 2. ® Fine adjustment of the pnnting position Adjust by moving the paper feed cam position to the nght or left © Counterclockwise rotation more margin lefts, at the tip end of paper Reverse G Clockwise rotation less magin left at the tipe/_ end of paper x Adjust the printing position after the following adjustments Adjusting the pnnting range ‘Adjusting the press roll attachment and escape cam timing ‘Adjusting the top/bottom fine adjustment cam 4-6. Adjusting the top/bottom fine adjustment cam ® Adjust the space by using the upper and lower limit switches and the adjustment cam so that the space between the long hole and the shaft 18 0.51.0 mm when the fine adjustment seg- ment shaft is moved as far as it goes in the ver- tical direction. ® Move the standard position switch so that the space between the actuators is 0 2 mm or less. Do this with the standard position switch on the top of cam when the printing position changes with ON/OFF power SW ‘Segment gear for tming ‘Standard positon svntch Upper and tower mt postion adjusting cam LUppertiower rt switch Standard positon dusting cam 05~1 0mm ‘aguusting cam Upperower iret swtch ‘Standard postion adjusting cam A secton 2-12, Adjustment 4-7. Adjusting the printing range @ HELP30 Set the onginal mode key to PHOTO ® Place LGL size paper on the onginal table and perform plate making printing to check the pnnting range © Loosen the hexagonal bolt. @® Loosen the adjusting collar set screw and rotate the collar to the right or left The adjust- Ing flange moves up and down. 7 When the flange ts up, the printing range 1s longer. 4 When the flange 1s down, the pnnting range 's shorter. © Loosen the hexagonal bolt and adjusting collar set screw and perform plate making printing to adjust by repeating the above so that the print- Ing range 1s 340 ~ 345 mm Agqustng tange 2-122. Adjustment 4-8. Adjusting the press roll attachment and escape cam timing Do not forget to set the drum @ Rotate the motor pulley manually in the direc- ton of an arrow, lifting the pinch lever on the press lever to tum the press roll on © Stop the press lever at the position where the lever stops going up (at the moment when the press 1s turned on). @ Remove the middle gear E ning to take out the gear @® Rotate the handle shaft in the direction of an arrow so that the space between the escape cam slanting surface and escape lever bearing 18 0-10mm © Attach the middle gear Note Adjust this after 4-7 “Adjusting the prngint range” is finshed TAS ROMS TMENST 1s C>MEET AETER Mee Bea Te AT enue STASE Gear 2 DREN IN Home Position Geen 2 Srmid Ge Atros? veancat Coa [ Sea@us, AND Rane Ann aT Rarer Rast Rscmes 2-134-9 Adjusting the printing speed Initial setting Perform initial setting for VR before tuming the ower supply on to replace the motor power sub- strate VR-before stopping 1 1n the center % VFtbefore stopping 2 : Rotate in the counter- clockwise direction as far as it goes \VR-dunng pnnting im the center VRJOG not determined VR-4 speed not determined VR-5 speed not determined ‘Adjusting the speed Call HELP.01 ‘The drum rotation speed is indicated by 3 rpm on the display Take the following procedures 1 Aduusting the JOG speed @® Press the pnt key with the onginal mode key on DARK ® Rotate the VR-JOG so that the rotation number is 14-16 pm 2. Adjusting the speed before stopping @® Set the onginal mode key to LIGHT @® Rotate VR-before stopping 1 so that the rota tion number is 3 — 4 rpm. Note Adust the rotation number in order not to move the drum *® Rotate VA-before stopping 2 in the clockwise 0 that the rotation number 1s 4 ~ 5 rpm 8. Adjusting the printing speed @® Set the onginal mode key on the control pane! to ABFO Morne Adjust the printing speeds 1 — 3. Set the speed 3 with the speed key on the control panel Rotate VR-dunng printing so that the rotation number is 78 - 82 mpm (1 — 3 speeds deter- mined) Adjusting the printing speed 4 Set the speed key on the contro! panel to speed 4. Rotate VR-speed 4 so that the rotation number 1s about 100 rpm. © Aduusting the printing speed 5 Set the speed key on the control panel to speed 5. Rotate VR-speed 5 so that the rotation number 1s about 120 rpm. @® ® ® ® @ Adjustment Tis Pea mie. Contacts jy MeToRy ons 2-14 om iB before dunng ia Stopping 1 prong 4 speed (va) [vsfvadvr} bore 3 spa0d Stpong 202 [vr oS. CME F-88750 Note © Ifthe encoder sensor is defective or the connec- {or 1s removed, no speed control 1s performed and the motor (drum) rotates at the maximum, speed when JOG SW Is pressed. Do not put your fingers near rotation section ‘All the speeds are accelerated by throwing up from the speed before stopping When the speed before stopping is not adjusted ap- propnately, it does not rotate. It does not rotate at any other speeds.2. Adjustment 4-10. Adjusting the drum stop position Note Adjust the drum stop position after the speed 1s adjusted. @® Keep on pressing the drum rotation button, until the buzzer sounds and the drum stops @ Make sure that the drum flange groove s pos tioned corresponding to the stopper position (See figure 1) ® Aduust by moving the drum stop/jam detection position sensor so that the stopper is inserted smoothly into the groove when the drum 1s taken out. = (night) stops later & (left) stops sooner Figure 1 Drum stopfjam detection postion sensor 2-152. Adjustment 5 Paper ejection mechanism 5-1. Adjusting the paper stripper finger ® Rotate the drum to remove the pinch lever on the press lever. Stop the drum with the press on, a © Adust by moving the stopper angle so that the space between the drum and the tip end of the Paper stnpper finger is about 0.5 mm. ® Aduust with the link eccentnc shaft so that the ‘space between the master clamp and the strip- per finger 1s about 3 mm with the press roller on. 2-16. Adjustment 6 Drum 6-1. Adjusting the copy density hese rust BE Kerr Panne ® Too thick or thin on the operator's side we eras ome Ff on NTN @ Too thick Switch in the — direction (8 stages) @ Too thin Switch in the + direction (3 stages) Do not loosen the set screw @® Too thick or thin on the rear side # Too thick Switch in the — direction (8 stages) @ Too thin —_Swtich 1n the + direction (3 stages) © Too thick or thin on the entire surface Aduust the ® and ® above simultaneously ee Note There ate 7 stages to adjust the copy den- sity standard, + 3 stages Phnt several copies every time the stages is selected to adjust the copy density Repeat the above until the appropriate copy density 1s selected 6-2. Adjusting the ink scratcher @ An ink scratcher is attached to the operator's side and the rear side. ® Loosen the screw and tighten it pressing tt light- ly in the direction of an arrow Note The ink scratcher touches inside of the drum, preventing ink from flowing out When the ink seratcher 1s loosened, ink may flow out sideway 2-172, Adjustment 6-3. Replacing the screen @ Remove the spring on the bottom screen bar to take out the lever ® Remove the set screw on the top end screen bar to take our the bar © Pass the top end bar through a new screen to attach it to the base @ Pass the bottom end screen bar through the soreen © Roll up the screen to the drum with the drum rotating manually. Be careful to keep the screen from being slanted. © Hang the spring on the bottom end screen bar on the spring hanger Note Please note that the stainless screen 1s not restored to the onginal state if it creases Handle it carefully as creases may cause a mechanical trouble. 6-4, Adjusting the master clamp ‘The master creases when the parallelism of the master clamp 1s defective. ‘The master also creases or drops out when the propagation or flatness of the master clamp 1s defective. 2 Aduust with the set screw on the operator’ side. I Aduusting the parallelism of the clamp @® Loosen the set screw on the clamp plate and the shaft to adjust the parallelism, Note: Loosen the set sorew on the operator's side to adjust Do not loosen the set screw on the lever shaft side MH Adusting the propagation and flatness of the clamp ® Cutthe master tip end at three places, nght, left and center, to make three 20mm-wide sinps of Paper and insert them into the cimap plate, as shown in the figure. ® Adjust so that the space between the lower sur- face of the sponge roller shaft on the master feed unit and the upper surface of the master feed guide 1s 6 5 mm. (The shaft and guide are positioned 6 5 mm from both sides.) x The sponge roller, master feed guide plate and master clamp are positioned in parallel one another to keep the master from creasing and slanting Top end bar ‘Top end bar set screw oS ‘Spring Bottom end screen bar Spang hanger Sot ecrow (for adjustment) Set screw Lever shatt ‘Shatt ao. Operators side a> Clamp plate Clamp plate Rubber magnet 2-18 ER 20mm taster 20mm master — 20mm master (Clamp plate Torsion2. Adjustment 7 Tape cluster 7-1. Adjusting the upper and lower blades of the tape cluster «Adjusting procedures> ® Aduust by moving the solenod up or down so that the tip edge of the upper blade is 15-20 mm below the lower blade edge with the solenoid pulled manually ® Adjust the space by putting the washer so that the space at the blade base section 1s about 05 mm when tt is seen from the top @ Remove the main body cover on the left @® Remove the cluster solenoid connector on the ‘substrate (Also remove the cord band ) @ Remove the tape cluster unit on the frame ® Remove the fulerum shaft of the upper blade and the screw on the fulcrum section to remove the upper blade ® The lower blade is taken out of the inside after the set screw is removed © Follow the reverse order to replace the parts 2-19 Upper blade Lower blade 0 5mm Lower blade Upper blade Tape cluster unt Remove this screw Upper blade Remove this sorew spring Fulcrum shaft Link Motor Solenoid ‘Connector3. Delivery and Installation Table of Contents 1 Basic Precautions © -- 9 «--- -- 2 Installation Location 3 Installation Procedures -- 4 Installation Procedures for the ADF 5 Unpacking Procedures for the Drum Unit - 3-2 3-3 3-9 3-12 face2 Installation location I 3. Delivery and Installation | Follow the instructions below to take full advantage of performance and to use the machine safely Installation location ‘* Keep the machine out of direct sunlight. * The temperature mside the machine goes up when the machine is exposed to direct sunlight. This could cause the control system to malfunction. * The plastic section of the machine may be transformed by the heat. Also keep the machine out of sunlight shining through frosted glass. ‘* Do not expose the machine to extremely high or low temperatures or humidity ‘sf the machine 1s used under extreme temperatures or humidity, the machine may malfunction. Appropriate temperature range for use 10 ~ $0 °C. Appropriate humidity range for use 20 - 90 % Best temperature and humidity 20 “C, 65% + Keep the printing paper away from equipment like water taps, water heaters, and humidifiers Do not store it in an exiremely cold place. The paper absorbs humidity, which may cause curling, mis-feed or detenoration in paper quality Keep the machine away from heating equipment such as stoves and air conditioners. « Install the machine in a well ventilated place © Dust can cause mechanical problems. « Install the machine on a level floor. * Place the machine on the stand provided for it (Acceptable degree of slope for installation 5 mm or less front and rear 5 mm or less ght and left) Installation space '* Leave enough space around the machine to operate it and to Perform maintenance, as shown in the figure Power supply ‘© Power supply is AC1OOV Outlet 1s 15A or more. + Use 110V or less when the machine 1s not connected Use 90V or more when the machine 1s connected Insert the plug firmly into the outlet « Install the machine near the power supply. Do not put many loads on a single outlet. * Use an extension cord rated for 125V, 15A or more, if necessary Do not lengthen the cord to more than 5 m. * Be careful not to step on the power cord, as this is dangerous Grounding * Connect the grounding to the grounding object. = Grounding objects: - grounded terminal on the outlet + grounded terminal = Do not connect to the gas pipe3, Delivery and Installation 1 Basic Precautions It 1s advisable to follow the precautions below to take full advantage of the DP-3090 performance 1. Switch ON/OFF at an interval of over 3 seconds when it is required to turn on and off repeatedly. 2. Make sure that the flange hole sec- tion is firmly inserted into the shaft to be set when attaching the master roll. 3. The tip end of the master Is left in the machine when the master is at- tached with the master set SW. Do not forget to remove any paper shreds left in the machine. 4, Paper winding up or jamming may be caused when there is little margin on the tip end of the printing paper. Perform printing after replacing the original upside down, setting some margin or changing the LINE mode to PHOTO. 5. Keep the printing paper on a level surface to keep it from creasing and curling. Separate the printing paper, then place it on the main body. 6. Insert the ink cartridge properly to the set line to replace it, as shown on the package. 7. Do not open the ejected master box when PLATE MAKING is displayed. 8. Instead of taking out the drum, use the drum rotation switch to clear the right Jam. 9. Lock the ejected master box firmly after jam is cleared. 10. Replace the drum at the drum stop position when the standard drum is replaced by the color drum. (The drum stop position is the position where the buzzer is caused to sound by pressing on the drum rotation switch.) 1. 12. 13. 14, 15. Hold and move the drum unit horizontally when it is necessary to remove the unit from the main body. Be careful to keep ink from spilling. Make sure that the drum is at- tached and locked firmly to the main body. The printed surface is made un- even when the master is attached double to the drum. Remove the double master from the drum. Make sure that the master clamp is returned to the initial state (closed). Keep the original table glass clean. Printing with the DR550 master takes about 1% longer than that with the DR550. Adjustment can be made with HELP24 by the service man.3. Delivery and Installation @ Remove the red metal fing No nead to attach the screws Keep the screws with the metal fitting @ Attach the cover 4, Removing the metal fitting for the scanner unit. ‘+ Remove the red metal fiting No need to attach the sorews Keep the screws with the metal fitting 5. Turn on the power switch after connecting the machine with the power cord. PowerCord =. . 1 6. Open the feed tray and place some paper in posi- tion. + Press the Additonal Print key on the control panel to raise the paper feed table + Tum the power switch off when the tray s close to the top position3, Delivery and Installation COPY DUPLICATOR 3080 3085 3090 Installation Instructions < ACCESSORIES > + (2085, OPTIONAL PARTS) Commodity ay Commodty ay Tape cluster |_| Patscrew axe) | 2 Power cord + | it 4 Cabnet 1 | Wesher 4 Shel + | Operation manual 1 Serew (Ma x14) 4 Procedure for installing 3080, 3085, 3090 on Cabinet 1. Put the machine on the cabinet correctly. Cabinet 1 2. Removing the metal fittings used for the purpose of transportation. ‘+ The metal fittings are attached to the ADF section and scanner unit lock section to keep the scanner from being shocked dunng transportation Do not forget to remove these fitings before the power is tumed on as follows 3. Removing the metal fiting for the slider. @ Remove the cover to attach the ADF on the pnnter main body Metal Fting For ‘The Scanner Unt3. Delivery and Installation To install the Cluster Tape Device. (3085: Optional) ‘CAUTION: DISCONNECT POWER SUPPLY CORD BEFORE SERVICING. INTENDED TO BE INSTALLED BY SERVICE PERSONNEL ONLY. 1. (Disconnect Power Cable) Remove the 4 sheet metal screws from the back cover. Caution: Slowly lower the cover which is hinged Machine Rear 2. Pull out paper receiving tray and mount cluster device using to two counter-sunk bolts. Cluster Device 1 (M4 x8) 2 3. Feed the cable from the cluster device through the access hole as shown on right. ‘© Connect the two cables and secure the rear cover3. Delivery and Installation 4, Secure the Machine to the cabinet using the 2M 4 x 14 nuts and bolts with the nuts and washers inside the cabinet. Bolts (M4 x14). 2 Nuts, 2 Washers 7 2 5. Pull out the paper receiving tray, completely. 6. By removing the tray it gives you access to the second two securing bolts, Bolts (Mé x 14) 2 Nuts 2 Washers 2 7. Remove the paper from the feed table. ‘Tum the power switch on. The feed table will return to its lowest position. + Tum off the power switch, —™3. Delivery and Installation ‘+ Fill the Cabinet shelf as shown (8080, 3090)3. Delivery and Installation Adjustment 1. Ink supply after the machine is unpacked. © Attach the ink bottle, @ Select the “HELP” function. (Turn on the power switch, pushing both speed up and down keys.) , display and press the pnnt start key to rotate the drum and to supply ink to the drum, @ Place sheets of paper. © Tum the power switch OFF and ON (to clear *HELP" function) and perform pnnting with some ten sheets set on the counter. (When the paper 1s pnnted slightly dark on the entire surface, the machine gets ready to print Repeat printing so that the papers printad slightly dark on the entire surface.) © Place the onginal to print Adjust the print density if tis not even on the entire surface, 2. Adjusting the print density. ‘© When printed too dark or faint on the operator's side. * Too dark Switch in the (-) direction (three stages) Too light . Switch in the (+) direction (three stages) ‘@ When printed too dark or faint on the back side Too dark Switch in the (-) direction (three stages) ‘* Too light Switch in the (+) direction (three stages) ‘© When printed too dark or light on the entire surface ‘Adjust © and ® above simultaneously. CAUTION: There are seven stages toadjust the print density: standard and three stages each for (+) and (-). Perform printing some ten sheets every time the stage is switched until the print density becomes appropriate. \stallation Back side (Standard) Donot loosen the set screw wnh hexagonal ole3. Delivery and Installation 4. Distribute wires Fix the bundled wires with the clamp Bunded wees 5. Attach both covers to the ADF main body 6. Attach the ADF cover Gi to the front side (Use the srews removed when removing the main body cover 7. Attach the onginal table and the original receiver ‘¢ Fit the onginal table to the screw section and tighten the screws L COngnal recover 3-103. Delivery and Installation COPY DUPLICATOR ADF Installation Instructions Installation Procedures 1. Remove both covers of the ADF main body 3K Do not touch the glass surface on the bottom section of the ADF as fingerpnnts on it wll dirty the printed surface. Clean itwith alcohol when itis smudged or dirtied 2. Remove the cover 3. Attach the ADF main body to the machine. * Set screws 2 places from the top 2 places from the side < Enclosed Accessories > Name ‘ADF mam body Cover @ ‘Orginal table ‘Onginal recewer ‘Set sow for ADF top ‘Set screw for ADF aide Set sew for clamp Covert AOF3. Delivery and Installation COPY DUPLICATOR DP-3090 Drum unit adjustment procedures It is required to adjust the drum unit before use when it is unpacked. 1. Ink supply after the machine is unpacked. @ Attach the ink bottle @ Select the “HELP” function. (Turn on the power switch, pushing both speed up and down keys ) © Select ‘display and press the pnnt start key to rotate the drum and to supply ink tothe drum. @ Place sheets of paper. @ Tum the power switch OFF and ON (to clear “HELP” function) and perform printing with some ten sheots set on the counter (When the paper ts printed slightly dark on the entire surface, the machine gets ready to print Repeat printing so that the papers printed slightly dark on the entire surface ) © Place the onginal to print ‘Adjust the print density fitis not even on the entire surface. 2. Adjusting the print density. (© When printed too dark or faint on the operator's side © Too dark. Switch in the (-) direction (three stages) © Too light Switch in the (+) direction (three stages) @ When printed too dark or faint on the back side. * Too dark — Switch in the (-) direction (three stages) * Too light Switch in the (+) direction (three stages) @ Whenpninted too dark or light on the entire surface Adjust © and @ above simultaneously CAUTION: ‘There are seven stages to adjust the print density: standard and three stages each for (+) and (-). Perform printing some ten sheets every time the stage is switched until the print density becomes appropriate. Back side (Standard) Do net loosen the set srow with hexagonal hole 3-123. Delivery and Installation Adjusting the ADF installation ‘Compare the printed image in use with the ADF with that in use with the fixed scanner table Adjust them so that the following items are on the same level 1 Plate-making contrast 2. Plate-making magnification (vertical) 3. Start posttion for plate-making 4, Start position for scanning (side) 5 Finish position for scanning Adjustment Procedures 1. Seto the HELP function. ‘Tum the power switch on, pressing both the speed up and the speed down keys. 2. Select the mode ttle ‘* Mode title changes when pressing the speed up or speed down key + Mode ttle 1s also selected when inputting two figures on the keypad. 3, Choose each adjusting tem and change the set value of 0" or “1” on the astensked section below to make the adjustment 4. Alter selecting "0" or “1”, press.the % key. No. | Adjusting tem | Mode Title Key Funetion Plate-making aspipswa | Keypadior) |(A* B* Cx Dx] contrast (MADE key (eign lag) 0 Light 1 Dark (HELP25) Setung plato-making contrast BC | Drab data) | 5 oeerioneeeast 0 1 0 o 4 4 + 0 0 1 00 4 er) 441 maemum peoipsws | Keypagjon) |(A* B* Cx Dx] (ADF Skoy (Gig flag) “0 Reduction 1. Enlarge ‘Correct the plate-making magnification CD (rabodata) rr Ai o 0 4 o 1 0 0 1 1 (everyo4%) ieee OnEEO) 7 00 7 1 1 0 1 tt _macmum “Sian postion for | $3 D9(STRIADF | Key paciot] | (A* Bx Cx Dx ] plato-making Ky ‘A(sign flag) "0 Up 1. Down, (HELPS3) Piate-making positon when using the ADF BG. =D (ratodeta) 9 9 0 normal 0 0 4 u o 1 0 8 4 1 (every tm 1 0 oO 100 4 ieee ane 4 tt _manmum EEUU 3-0