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Abstract: The sublevel caving used in Kiirunavaara mine induces failure and
subsidence of the hangingwall. Two sections of the mine were studied by
means of numerical analyses. Numerical models were developed using finite
element and discrete element codes. The former was applied to calculate the
location of new failure surfaces in the hangingwall and to estimate the break
angle when mining advances downwards. The latter was used to analyse the
displacement path of the caved rock during draw and to determine its effect on
the stability of the hangingwall and footwall. The models were calibrated using
displacement monitoring data. The finite element analyses indicated that the
break angle is almost constant for deeper mining levels but may change if
the geometry of the orebody changes. The discrete element model showed the
formation of a stationary zone along the footwall that reduces the magnitude of
the shear forces during draw, increasing its stability.
Reference to this paper should be made as follows: Villegas Barba, T.F. and
Nordlund, E. (2013) ‘Numerical analyses of the hangingwall failure due to
sublevel caving: study case’, Int. J. Mining and Mineral Engineering, Vol. 4,
No. 3, pp.201–223.
1 Introduction
Figure 2 Drawing of the Kiirunavaara orebody showing year of mining for different mining
levels
Figure 3 Production blocks, transportation system and haulage level in the Kiirunavaara mine
Two types of deformation zones on the ground surface characterise the hangingwall
subsidence – continuous and discontinuous. In the continuous deformation zone, only
elastic deformation and/or continuous non-elastic strain occur. The deformation on the
hangingwall of the Kiirunavaara mine is detected using periodic surveying. Depending on
the type of soil or rock of the ground surface, cracks (<1 cm aperture) may be found in
this zone. In the discontinuous deformation zone, features such as chimneys or sinkholes,
steps and large tension cracks can be seen. Most of the subsidence analyses conducted
have addressed the issue of finding the limit of the discontinuous deformation zone,
which is defined by the failure surface.
using continuum models in which the effect of discontinuities was represented implicitly.
However, the main problem with continuum methods is how to deal with the caved rock
produced by the caving process. The earliest study of the Kiirunavaara mine did not
consider caved rock in the models (Stephansson et al., 1978; Singh et al., 1993). As a
result, tensile failure was the primary failure mechanism in the hangingwall. Later, Lupo
(1999) proposed a new approach using a plastic material model in a finite difference
program, FLAC (Itasca Consulting Group Inc., 1998). In this approach the failed rock
mass was converted into caved rock and then replaced by equivalent horizontal and
vertical tractions, which were applied as distributed pressures along the entire mined
void. The traction forces were calculated from soil mechanics and silo theory. The results
indicated that a wedge-like failure occurs in the hangingwall similar to that in limit
equilibrium analysis proposed by Hoek (1974). Using a similar technique, Henry and
Dahnér-Lindqvist (2000) performed footwall stability analyses but they also applied a
ubiquitous joint constitutive model. They found a tendency for a circular failure surface
where the caved rock-fill has a significant stabilising effect. In another attempt, Sjöberg
(1999), who was also focusing on the footwall stability, modelled the caved rock as a
material with very low stiffness and even lower for the zone representing the active
mining level and the zone of the caving. This extended vertically up from the active
mining level. With this model, the caved rock could experience large displacements and
create shear forces on the walls by the relative displacement. The result showed that
circular failure in the footwall is likely to occur only for low rock mass strength. It was
pointed out that the action of the caved rock was not accurately simulated.
2 Numerical analyses
Two different numerical models developed by the authors to analyse the hangingwall
failure are described in the following sections. Using a continuum method, the break
angle is estimated for deeper mining levels in two sections of the mine. A discontinuous
method is used to understand how the downward movement of the caved rock affects the
stability of the hangingwall and footwall.
206 T.F. Villegas Barba and E. Nordlund
Figure 7 Mining sequence: (a) empty space left by the mined block; (b) the mined block is filled
and an empty space is created in the hangingwall and (c) the empty space is moved
upwards
(a) (b)
(c)
appropriate. The limits of confining stress over which the relationship between the
Hoek-Brown and the Mohr-Coulomb criteria was considered are 0 < σ3 < 16.5 MPa.
The dilation angle was estimated as 0.66 times the peak friction angle, as recommended
in the PHASE 2 manual (Rocscience Inc., 2007). The same rock properties were used for
the footwall and ore, except for the rock density (2800 kg/m3 and 4700 kg/m3,
respectively).
Regarding structural geology the mine is not intersected by any regional fault.
Locally some major structural systems have been identified and correlated with
lineaments interpreted from geophysical measurements (Magnor and Mattson, 1999).
Small-scale discontinuities have orientations similar to those of the major geological
structures observed in the field. The most dominant sets of discontinuities are shown in
Figure 8.
The rock mass strength in the hangingwall was back-calculated in previous studies by
conducting limit equilibrium analyses (Herdocia, 1991; Lupo, 1996). In these studies the
cohesion varied from 0.56 MPa to 1.18 MPa, and the friction angle varied from 32° to
39°. These values were calculated for the point of failure where the hangingwall has
already experienced large deformation. It is reasonable to assume that these values are
not representative of the peak strength and they may be closer to the residual strength.
In the same way, the properties of the caved rock were obtained from previous analyses
(Stephansson et al., 1978; Lupo, 1996). The input parameters used in the models are
shown in Tables 2 and 3.
210 T.F. Villegas Barba and E. Nordlund
Property Value
Density (ρ) 2000 kg/m3
Modulus of deformation (E) 200 MPa
Poisson’s ratio (υ) 0.25
Peak and residual friction angle (ϕ) 35°
Peak and residual cohesion (c) 0
Table 3 Rock mass properties for the mine sections Y2300 and Y1500
2.1.3.2 Stresses
A large number of overcoring stress measurements have been carried out in the mine.
A few hydraulic fracturing measurements have also been conducted. Sandström (2003)
stated that although there are large variations among the stresses measured at different
locations and at different occasions, there are good indicators that the major principal
stress trends to the East/West. Moreover, the fact that faults in the mine correspond to a
strike-slip stress regime indicates a vertical orientation of the intermediate stress and a
horizontal orientation of the minor principal stress parallel to the orebody. After an
extensive analysis, Sandström (2003) estimated the state of virgin stress by regression
analyses of stress measurement results. He proposed the following stress relationships
for the normal and shear stress components at the Kiirunavaara mine: σew = 0.37z,
σv = 0.029z, σns = 0.028z, τew–ns = 0.0015z, τns–v = –0.0018z, τv–ew = –0.003z. For the
numerical analysis it was assumed σ1 (horizontal) = 0.037z, σ3 (vertical) = 0.029z and
σz (out of plane) = 0.028z.
it is not possible to see the collapse of the failed block. To overcome this problem,
time–displacement curves were used. These types of graphs are commonly used to
predict the failure of rock slopes in open pits (Zavodni, 2000). As an example, Figure 9
shows the curve of total cumulative vertical displacement vs. time for the surveying
station L6 located in the mine section Y1500. The curve is classified as transitional with a
regressive phase and a progressive phase. The point of inflection in the curve is defined
as the onset of failure and its value is considered by the author as the critical vertical
displacement, CVD. Based on surveying data reported, it was estimated that the CVD
varies between 0.6 m and 0.8 m for the sections used in the analysis. The failure surface
defined by the CVD is used together with other indicators such as yielded elements,
maximum shear strain and stress concentration.
Figure 9 Time–displacement curve of the surface station L6 on the Section Y1500 (see online
version for colours)
Figure 10 shows Section Y2300 with the ore extraction at level 800. In this figure a CVD
value of 0.8 m is plotted together with the major principal stress contour. It can be seen
that there is stress concentration outside of the assumed failed zone.
The limit of the maximum shear strain of 0.04 is almost coincident with the failure
surface in both sections when the production level is deeper than the level 400 m,
whereas for shallower mining levels shear failure is less evident. In the analytical model
developed by Lupo (1996), shear failures did not occur until the mining level 500 m was
reached. In his opinion, the results indicated that the failure mechanism was different in
the early stages of the sublevel caving operation.
Field observations indicated that toppling failures tend to occur close to the pit
boundaries. Additional indicators of failure in the model are the yielded elements and
shear strain (Figure 11). Close to the surface, the zone of tensile failure extends beyond
the failure limit established by the CVD. Vertical bands of elements yielding in tension in
the hangingwall and footwall, which may indicate the formation of tension cracks on the
ground surface, are evident in Figure 12. This phenomenon can be found in the field on
the hangingwall but not in the footwall. It could be because the same rock mass
properties were used for both footwall and hangingwall in the model, whereas in the
212 T.F. Villegas Barba and E. Nordlund
field, the footwall shows better rock mass quality. On the other hand, when the rock mass
strength is low, the yielded elements are more distributed and there is no band effect.
Figure 10 Failure limit defined by a vertical displacement of 0.8 m and the contour of major
principal stress for a mining extraction at 800 m level (mine section Y2300)
Figure 11 Mine section Y2300 showing yielded elements (grey area), failure surface (dashed line)
and the contour line for a shear strain of 0.04 (continuous line)
Numerical analyses of the hangingwall failure due to sublevel caving 213
The failure surfaces were defined by the CVD and stress concentration. However,
Section Y2300 only showed elements yielding in tension close to the surface. This fact
suggests that this zone is prone to the formation of tension cracks. Therefore, when the
failure surface reaches this zone, a vertical line was drawn connecting the plane assuming
there is a vertical tension crack. The shape of the failure surface, in both sections, shows
some curvature when there is a change in width of the orebody and almost a straight line
when the width of the orebody is constant.
Once the failure location on the hangingwall surface for different mining depths was
determined in the model, break angles for each section were measured and compared
with the values obtained in the field. When a surveying station reaches the CVD, it was
assumed that the closest tension crack around the station is part of the failure surface. The
break angle was measured from the horizontal to an imaginary line drawn from the
mining level to the intersection of the failure surface with the ground. For Section Y2300,
a constant break angle of 65° was obtained and 64° for Section Y1500 (Figure 13).
However, variations in the break angle were found when the width of the orebody
changed. In addition, the break angle decreases when the orebody width is reduced.
The limit of the subsidence area on the ground is estimated using the limit angle
which is defined in this study as the angle measured from the horizontal to the extreme
point where the subsidence affects the surface. An accumulated 2 cm of horizontal
displacement is used in the mine to determine the extreme point. However, the model
showed larger zones of influence than those observed in the field when this criterion was
applied. It is clear that the numerical model overestimates horizontal displacements.
Finally, no appreciable difference was noticed in the results by changing the relation
of the horizontal stress (the major principal stress) to the vertical stress (the minor
principal stress) from 1.2 to 1.5.
214 T.F. Villegas Barba and E. Nordlund
Figure 13 Break angle at different mining depths for the mine section Y2300 when the failure
surface is located in the ground using the CVD (see online version for colours)
those of the rock mass without joints, whereas Poisson’s ratio showed small changes.
Furthermore, the mechanical behaviour of the PFC model changed from brittle to
perfectly plastic with a slight increase in the residual strength.
Pierce et al. (2007) proposed a new methodology to develop a synthetic rock mass
model for jointed rock in three dimensions. The rock is simulated as an assembly of
bonded spheres with an enclosed discrete network of disc-shaped discontinuities. A new
sliding-joint model was used to overcome the problem of roughness or bumpiness
induced by the particles.
Figure 15 Plot of axial strain vs. axial stress for the uniaxial compressive numerical tests of the
synthetic rock and the jointed synthetic rock
Property Value
Minimum radius (m) 0.5
Rmax/Rmin 3
3
Density (kg/m ) 3700
Normal stiffness (GPa) 90
Shear stiffness (GPa) 36
Friction coefficient of ball surface 0.5
Contact bond normal strength (MPa) 40
Contact bond shear strength (MPa) 160
Numerical analyses of the hangingwall failure due to sublevel caving 217
Property Value
UCS (MPa) 123.5
Tensile strength (MPa) 34
Modulus of deformation (GPa) 74
Poisson’s ratio 0.24
Internal friction angle (°) 48
Cohesion (MPa) 24.5
Parameter Value
UCS (MPa) 14.3
Tensile strength (MPa) 1.6
Modulus of deformation (GPa) 22.6
Internal friction angle (°) 51
Cohesion (MPa) 2.7
For analysis of mining-induced subsidence, a rectangular, 2900 m wide and 770 m high,
assembly was generated. The radius of those particles located far from the zone of
analysis was increased to reduce the number of particles to 77,465 before excavation.
Due to the great number of particles needed for a large-scale model simulation, the model
was excavated until the mine level 600 m. When the assembly reached equilibrium and
0.16 of porosity which is the minimum porosity that can be reached with PFC, the
particle density was adjusted to induce the in situ vertical stress. Thereafter, the lateral
walls were slowly adjusted to increase the horizontal stress until a value of 1.28 times the
vertical stress was obtained. At this stage the contact bond properties were added. Each
joint set was created with a different origin and the joint number was large enough to
cover the whole model. The open pit was excavated extracting the whole level. In each
step the model was run to an equilibrium state. When the open pit was complete, it was
backfilled to the level observed in the field. The backfill consists of crushed rock with a
uniform size around 20 cm to 30 cm. However, to avoid an excessive number of particles
in the model, an average particle radius of 1 m was used. The ore draw from the
218 T.F. Villegas Barba and E. Nordlund
production drifts in the mine is carried out with loaders with a bucket of almost 5 m3.
In the numerical model the ore was removed in cuts of 10 m × 10 m to save calculation
time. To compare the effect of the crushed material in the pit, a second model was run
with the same mining sequence, but the pit was not backfilled.
Figure 16 Surface profile of the model with and without backfill at the same mining level
Figure 18 shows the surface profile of the model with backfill generated when the
extraction reaches the levels 400 m, 500 m and 600 m. In addition, the surface profile
obtained from surveying data was added to Figure 18. It has been estimated that surface
cracking initiates when extension strain is approximately 2.5 mm/m (Villegas, 2008) or
50 mm of differential horizontal displacement between two points separated 20 m.
This value was used in the model to locate the point of surface cracking together with the
cracks mapped in the field. It can be seen in Figure 18 that there is an increase in the
radius of curvature of the surface profile generated by the induced subsidence while
mining deepens. Surface surveying data of the hangingwall show the same tendency as
the model.
During draw, the caved rock and the backfill above the undercut level move vertically
downward. However, at the toe of the hangingwall, the rock mass deforms and fails
towards the footwall sometimes arresting the movement of the backfill. When the
material at the surface sinks, then there is a lateral movement of the caved rock and
backfill towards the lower sinking zone as shown in Figure 19. On the other hand, the
model shows only local failures on the footwall face close to the undercut level by
the action of the traction forces during draw. No progression of these failures was
observed because when the undercut level moves down-dip, these failures are stabilised
by the caved material.
Figure 20 shows failure on the footwall in the model without backfill when the mining
reached the level 400 m. Therefore, the backfill and the caved rock provide support to the
footwall even during draw, thus contradicting Lupo’s assumption of increasing shear
forces during this period.
3 Discussions
With depth, the finite element model shows yielded elements failing in tension on the
surface of the hangingwall and footwall. However, although the quality of the rock mass
is good, the yielded elements appear along uniformly spaced vertical bands. In the south
part of the Kiirunavaara mine, where the rock mass is very strong, large tension cracks
can be observed. It seems that deformation accommodates better along small
discontinuities, whereas the rock mass has low quality, otherwise there is a tendency to
concentrate deformation along large discontinuities.
Below the zone of tension cracks, shear failure develops from the mining level
connecting the cracks at the surface. With depth, the shape of the failure surface changes
starting with a steep planar failure that may be related to a toppling failure and thereafter
changing to a wedge-like failure below mine level 400 m. A similar failure surface shape
was found by Lupo (1999) using the finite difference code FLAC.
The finite elements model showed limitation in analysing the effect of geological
structures on the final displacement. However, the model results showed that structures
yielded around 100 m behind the estimated failure surface which could indicate that
fractures may appear in the zone of continuous deformation due to structure dilation.
In the PFC model, the movement of the caved rock and the backfill during draw
decrease their support to the footwall and the hangingwall but do not increase
significantly the shear forces on the footwall side. This could indicate the formation of a
stationary zone (Chen and Boshkov, 1981) or passive zone (Kvapil, 1992). Therefore, the
assumption that shear forces increase during draw overestimates the driving forces, thus
reducing the safety factor in a limit equilibrium analysis. This fact could explain why the
predictions by Lupo (1996) about large footwall failures while mining deepens have
proven to be too conservative.
Numerical analyses of the hangingwall failure due to sublevel caving 221
Above the mining level, the hangingwall fails and tends to move laterally towards the
footwall exerting pressure that is transmitted through the caved rock to the footwall.
When the caved rock was composed of large blocks, arching was observed. This effect
was also observed in physical models conducted by Lupo (1996).
4 Conclusions
The numerical model was able to represent the general behaviour of the rock mass in the
northern and central part of the hangingwall using an elasto-brittle-plastic material and by
explicitly simulating the caving process through changing material properties at each
stage.
The break angles in Sections Y1500 and Y2300 converge to the same value of
64°–65° for mining below the mine level 800 m. Variation of the break angle measured
in the field was also noticed in the numerical model in which the thickness of the orebody
changes. The limit angle, on the other hand, was lower than those measured in the field.
The rock mass strength can be simulated by adding joint sets to the synthetic rock
generated with PFC. The model shows a reduction of the modulus of deformation and the
strength, along with a change in behaviour from brittle to plastic. Therefore, if the joint
sets are properly characterised in the model, the rock mass strength can be estimated for
modelling using continuous methods.
The increase of the curvature radius of the surface profile with increasing mining
depths agrees with surveying data and surface fracture mapping, which indicates that the
zone of continuous deformation is extending but the magnitude of subsidence is
decreasing.
The PFC model indicated that the caved rock located above the undercut level moves
vertically downwards, thus creating a depression in the surface profile. A second
movement at the surface also occurred where the caved rock moves almost horizontally
towards the depression.
Acknowledgements
This work was sponsored in full by LKAB through the Hjalmar Lundbohm Research
Centre (HLRC). The support from the LKAB staff and the permission of LKAB to
publish this work are gratefully acknowledged. Financial support from the Centre
Advanced Mining & Metallurgy at LTU (CAMM) is also acknowledged. Thanks are also
extended to Adjunct Professor Jonny Sjöberg (LKAB) for valuable comments and
suggested improvements to this paper.
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