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WW vaca & VELAVERK EHF. Vanda og vraniegt ‘AC gearmotor DV200LS6 Rated motor speed input mounting positior/IM ‘Terminal box position Cable entryiconnector position Output shaft Motor power Duration factor Motor voltage Wiring diagram Frequency Rated current Cos Phi ‘Thermal classification Motor protection type Net weight Unit price ‘Varma & vélaverk ebf. Dalshraunt 5 | 220 Hafrarfit | simi: $85 2070 | Fax: $88 2071, Netfang: vow@vor-is | Heimasida: www.vovis Kt 691298 2139 | Vsk, ne: 60759 | Retkningsnimer: 0318-26-1238 Cutler-Hammer Pub 49005 Revision E Cutler-Hammer Intelligent Technology (IT) S801T and $801V Soft Starter Models Quick Setup Guide Introduction The Inteligent Technology (IT) Soft Starter is an electronic, self-contained, panel or enclosure mounted motor soft- starting device. Itis intended to provide 3-phase induction ‘motors with a smooth start, both mechanically and elec- tically. The IT line of soft starters utilizes six thyristors connected in a full wave power bridge. The voltage and current applied to the motor is controlled by varying the thyristor conduction period. This, in turn, controls the torque supplied by the motor. After the motor reaches speed, single phase bypass contactors are energized to bypass the thyristors. ‘The Intelligent Technology (IT) Soft Starter is designed to fulfill the industrial service requirements for applications ‘such as chiller starters, pump panels, and machine tools. ‘The Intelligent Technology (IT) Soft Starter meets all relevant specifications set forth by ICS-1, ICS-2, ICS-5, ULS08, IEC 60947-4-2, CE, and CSA. This leaflet is intended to cover basic installation and setup for Models S801T and S801V Soft Starters. For a copy of the $801 Soft Start User Manual (publication 49003), contact Cutler-Hammer. No publication can take into account every possible situ- ation, If you require further assistance with any aspect of this product or a particular application, feel free to contact us. You will find our address, phone number, and other contact information on the back cover of this instruction leaflet. Inspection General Upon receipt of the unit, verify that the catalog number and unit options stated on the shipping container match, those stated on the order/purchase form, Inspect the equipment upon delivery. Report any carton, or crate damage to the carrier prior to accepting the de- livery. Have this information noted on the freight bill. Cutler- Hammers not responsible for damage incurred in shipping. Unpacking Remove all packing material from the unit. Be sure to remove all packing material from lug locations. Also, make sure no packing material blocks the air flow near the fans. (On $801V, verify that mounting hardware has been in- cluded with shipment. Check the unit for any signs of shipping damage. If further damage to the product is found after unpacking, report it to the freight company. Retain the packing materials for, cartier to review. Verify that the unit's catalog number and options match those stated on the order/purchase form. Storage Itis recommended that the unit be stored in its original shipping box/crate unti itis to be installed. ‘The unit should be stored in a location where: - The ambient temperature is between -50°C and 70°C. (58°F and 158°F). - The relative humidity is between 0% and 95%, non- condensing = The environment is dry, clean, and non-corrosive The unit will not be subjected to high shock or vibration conditions Ettectve 6100 Product data sheet XX512A1KAM8 Characteristics ultrasonic sensor cylindrical M12 - Sn 0.05 m - NO - M8 connector Main Range of product OsiSense XX ‘Sensor Ype UUrasoni sensor Series name General purpose ne “Sensor name xs “Materi Plastic Sensor design ——ynaical 2 a Type ofoutputsignal Discrete “Wirirs techrive wires ‘[Us]raied supply volt: 12.24 DC with reverse polarity protection soa Me eu oe esaeceie ce Discrete ouput funelion —_1NO ‘Disereteouputtype ___PNPINEN ectical connection 4 pins M8 male connecor [Sd] sensing range 0064,.0051 m [Se] nominal sensing 50mm fred fistance Beam angie Sane TP degree of protection _1PB7 conforming to IEC 60829 Complementary Enclosure materal UcTEM Front material Epany a TSO tread Miaxt Supely vlogs imi 10.28 VBC {Sal assured operating distance (0,0064.0.051 m Maximum diferent! travel 07 mm Bind zone 0.6mm Transmission Fequeney S00 2 Repeat accuracy 07% Deviation angle fom 80° ofcbjectiobe detected 10.10" 3 Minimum sizeof detected object Gylinder dameter25 mm 3 Flat bar mm wide ‘Seats LED 7: A ‘Current consumption Maximum switching current "100 mA with overcad and short-circuit protection Votiage drop sav ‘Switching frequency = 125 Hz : ‘Delay frst up 20m Delay response 2ms Delay recovery 2ms Marking a cane Threaded length 38mm i y Product weight if (0.011 kg eee ee ea eet ey ora atts camcetpeuacany «waaay doom pote tr etins wate “Theinomaon soviet ocurntaton cna gl entre nr cca chads l pcan he rit conned hr Environment Standards TEC 6094752 ‘Ambient air temperature for operation 720.85 °C “Ambient ar temperature for storage -40..80°C Vibration resistance FE mm conforming Wo IEC 60066-2-6 10..56Hz ‘Shock resistance ‘30 gh in all 3 axes for 11 ms conforming to IEC 60068-2-27 Resistance to electrostatic discharge KV level 4 conforming to IEC 61000-4-2 Resistance to electromagnetic fields 10 Vim level 3 conforming to IEC 61000-4-3 a Resistance to fast transients 1 KV level 3 conforming to IEC 61000-4-4 ROHS EUR conformity date “402008 RoHS EUR status Will be compliant 7 uolpuos Bulzeaq yUaWweje-Bulj}o. pue uojeuqia Bulseag 40} UOWNIOS Z X Z OUL OOF} TOHULNODOUTIA “suonngusnd Buyeiado ¢ pue Azidsip Go7 uN sey uowNssu! eu, “enBoreP ‘Apuouy-s08sn ov ySnony own ‘Aue ye peype pue juewns)sul ou Ye ‘Ayoeuip yno paseo oq ue SBumes IY 0011 TOHLNODOUAIAI® AnoatiIG soquo2919 Supoyuou ain dn Gumes “uisep reuisnpu uy s1osues fyoo}0n uoHEsqIA 40 wonsej2008 Z 10 | AeNDaI8S 8883 uonoaioud So-a 1 Busnoy jeuisnpu peBny « ‘syeUIUH} UOHIOULCD UPN» juownssut eu jo voneiedo 203}-01GN0H Jo eayUBseN6 w eplroid Uuonperoid owe dnoiemog + Supjoorg enven wry + SGunoquowsios 32 yons synauio anyoojaid ue uonesqued-os onewowne ‘aremyos Guyso}-woysés ‘yeusoju! 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About oF a My SkF-com ease hee» al adres lp seurnrerveis onouncamant af tanga ia iets number sts mae Goitoe2, 0:15 onan cone Masi of Goitoe2 a4) ‘s¢sstaesbes a umrsty ‘eemencceere win Gaines (GouLot 2, 13:00 15.2011 SKF table viewer Page lof l ‘Table 2: Bearing factors and recommonded limits for speod factor A Bearing type"? Boaring Recommended limits for factor” _spoed factor A for load ratio, by C/PR1S C/PRB CIP H4 : ~ mm/min Deep groove ball bearings 1 500 000 400000 300 000 ‘Angular contact ball bearings 1 500.000 400.000 300 000 ‘Self.aligning ball bearings 1 500.000 400000 300 000 Cylindrical roller boarings. = non-locating bearing 15 450.000 300000 150.000 = locating bearing, without external axial loads Or with light but alternating axial loads 2 300.000 200000 100 000 locating bearing, with constantly acting light axial load 4 200.000 120000 60000 = without cage, full complement?) 4 wa?) Na?) 20 000 ‘Noodle roller bearings 3 350.000 200000 100 000 ‘Tapor roller bearings 2 350.000 300000 200 000 ‘Spherical roller bearings when load ratio F,/F, < and d,, $ 800 series 213, 222, 238, 239 2 350000 200000 100 000 series 223, 230, 231, 232, 240, 248, 249 2 250000 150000 80.000 series 241 * 150000 80000) 50 0004) -when load ratio F,/F, < e and d,, > 800 series 238, 239 2 230000 130000 65000 “eseries 230, 231, 232, 240, 248, 249, 2 470000 100000 50 000 series 241 2 100000 50 000%) 30 0004) when load ratio F,/F, > @ all series 6 150000 50000 300004) CARB toroidal roler bearings = with cage 2 350.000 200000 100 000 without cage, full complement?) 4 Na?) NA?) 20000 ‘Thrust ball bearings 2 200000 150.000 100000 Cylindrical roller thrust bearings 10 100000 69000 30.000 "Needle rolior thrust bearings 10 100000 60000 30.000 Spherical roller thrust bearings = rotating shaft washer 4 200000 120000 60000 1) The geometry factors and recommended practical speed factor "A" limits apply to bearings with standard internal geometry and standard cage execution. For alternative internal bearing design and special cage execution, please contact the SKF application engineering service 2) The ty value obtained from diagram 4 needs to be divided by a factor of 10, 3) Not applicable, for these C/P values a caged bearing is recommended instead “For higher speeds oll lubrication is recommended 8.5.2011 http://www.skf.com/skf/productcatalogue/jsp/viewers/tableViewer,jsp?tableName=1_0_ SKF table viewer lagram 4: Relubrication intervals at operating temperatures of 70°C ty, operating hours 100 000. 50 000. 10.000 5.000 1.900 cp ets 500 C/P= 8 CIP 4 100 0 200000" 409000” 600000 ” 800.000 Abr Page 1 of 1 http://www.skf.com/skf/producteatalogue/sp/viewers/tableViewer,jsp2ableName=1_0_... 1.5.2011 SKF Relubrication intervals Page | of 1 SKF Print aE Relubrication intervals Every care has been taken to ensure the accuracy of this calculation but no liability can be accepted for any loss or damage whether direct, indirect or ‘consequential arising out of the use of the calculation. See section *Relubrication intervals” Bearing 23222 CCK/W33 [mm] 110 D [mm] 200 dj, [mm] 155) CEN] 600 1 [s/min} 320 F, [kN] 1 F, [kN] 0 temp [°C] 70 For a predictable relubrication interval the operating temperature must be within the green zone according to SKF traffic ight concept ® Horizontal shaft Vertical shaft © Inner ring rotation Outer ring rotation by 2 t, [operating hours] 17200 http:/Avww.skf.com/skf/productcatalogue/calculationsFilter?print=true&&action=Calel...1.5.2011 ‘SKF Relubrication intervals Page lof 1 SKF Print aE Relubrication intervals Every care has been taken to ensure the accuracy of this calculation but no liability can be accepted for any loss or damage whether direct, indirect or ‘consequential arising out of the use of the calculation. See section "Relubrication intervals" Bearing 23222 CCK/W33 {mm} 110 D [mm] 200 4, [mm] 155 crkN] 600 1 [r/min] 320 F, [kN] 4 F, (kN) 0 temp [°C] 50 For a predictable relubrication interval the operating temperature must be within the green zone according to SKF traffic ight concept ® Horizontal shaft Vertical shaft © Inner ring rotation ‘Outer ring rotation » 2 t; [operating hours) 30000 http://www.skf.com/skf/productcatalogue/calculationsF ilter?print=true&&action=Cale ... 15.2011 Welcome to SKF Power Transmission :: Search Results Page | of 1 a HL PIB IAS Hoes PHP 3SPC212TB = aa) (==) http://www.skfptp.com/details.aspx?id=356567&Ing=1 34.2011 Welcome to SKF Power Transmission :: Search Results SUBD E rE if Page | of 1 ies -~——_» ——— rt t : ms T 1 7 i a a L——_s—__ ap x v http:/www.skfptp.com/details.aspx?id=356585&Ing=1 5.42011 Taper bushings Sizes 1008 - 120100 ——— mS ELIZ —_— ha 11008 - 3030 Section A-A 3525 - 5050 Dimensions etna Soe eee Ae ist Deanatione Mn oe 2 ei eam Lb mS 4 wo) S222) Gasoe12.00 O21 THNCOR. moe 9) teak 2? Gas zm0 ozs pr TunnO moo BAM ee LS Saaeedsars oss pe roneux. ms BAe Saks Ssesxasars oye rouetx. ao ease” ate dsans 07 pron. aes ie ka en saex ars Opp Tataex. mai 2 ake Me tay utnaemes ak erm mk oo os ay teem 1k re Too Bo i bw PSs aoxastoo 32 eT ze i oh © 3% 7S a aymoxasuco 3a oe ek TO ioe S08 Sots asursx 1750 $6 pr Team. ne CRT ioe 742 Sols dSarsxs17s0 81 PH TBOOIOC, 2 a 2 3 Be iw i 0 Gs ms” moxssio38 eT eo ik fo 3% ms tamoxsai0 50 TENSISK. eds Re a2 dk eamcaus 9 peru ete kom Me te id sasaaess, 02 proto wos S32 SS tet 8h ARosb soo 93 Por TOLSISK. cece na fo ewe fo mh is S ie lad ess Thasbasomm Te Pee TOSCO time atl ink aseusnaso 0 pee Tonoca ie rh aaassxsndso | A Per Taos 6050 7060 to 100852 Section A-A Dimensions 6050 - 120100 ing See is aa aes El Wise Desgnaione ea eet Sal ee er er om @ sh 8 80 za ms 3% PeFTowso.. Hot ome 7 aoa a 68 barron. fo Sm ek se est za anes Pa Tama: i 6m me 89 fas minis oe Pa Tumooasc tomo mm me ake Se mansiea igh Pa oa, Nate: Susings cant be Bored out ager han st Nurers fsres a flows: 1008-3030 (2 serene 3625 - 6050 (3 screws: 760 - 20085 (crews): and 120100 (6 crews). Bushing ar supbeg wih cows Ae te ameter atthe face fhe Bush an Ds re ameter atthe tapered end + cares designation a bores Forename: PHF TREZASXI6MM dosgstes «1218 tape busting wth a 16 mm bore Welcome to SKF Power Transmission :: Search Results = Ie ee - Belts Wedge SPC PHG SPC4000 a po at > Hl http:/www.skfptp.com/details.aspx?id=355342&Ing=1 Page 1 of 1 26.4.2011 HOW TO USE A V-BELT TENSION GAUGE CAUTION: Before doing maintenance or tensioning on belt drives, turn equip- ment off and lock out the power source. Use guards on machinery when running. Place a matched set of belts over the sheave grooves. Take up the slack until the belts appear fairly taut. With the drive stopped, measure the belt span length of your drive (see sketch). Set the rubber O-ring on the body of the tension gauge at the dimension equal to 1/64 inch for every inch of span length. For example, the deflection for a 32 inch span is 1/64 inch x 32, 1/2 inch. Set the O-ring on the plunger at 0 against the body of the tension gauge. With the tension gauge perpendicular to the span, apply a force to a belt in the center of the span. Deflect the belt until bottom of the large O-ring is even with = = tiie Recommended Detection Ferea (Lbs) the top of the next belt, or the bottom of a straight edge laid across the top of other belt(s) on the drive. Release pressure and read pounds of force used at O-ring ‘on plunger. Note: When new belts are installed on a drive, the tension will drop rapidly during the first few hours. Thus, for new belts, tighten to the initial installation defection force shown in the tables below. Check tension frequently during the first 24 hours of operation. Subsequent retensioning should fall between the minimum and maximum forces shown in the tables. ._ Compare the force required in step 4 with the ranges in the tables below. Tighten or loosen belts to bring them into the recommened range. Note: The proper tension for V-belt drive is the lowest tension at which the belts won't slip under peak load conditions. 29 35 31 37 80 83 88. 732 139 Recommended Deiction Forea (Lb) Aetenloning Minow 720155 180480 220279 17.7238 BI315 518303 24-34 36. 42 46 60 37 64 5a 74 Be o4 5a 85 9.0120 13,0160. PHL FM 10/400 Most accurate belt tension measurement instrument Correct vet tension iscrucia forthe whole bet drive, servic ite ‘and the Service eof associated Bearings. Mherelore fs portant to get accurate and reibie results when fe comes to bet tension ‘The SKF Belt Frequency Metor is one of the most accurate tools available for measuring the bel tension ona bet crive, Resuks re ‘uleKy achieved. rable and ~ most importantly ~ repeatable. The toot is also extremely easy tous hie mirumizing the sk or hhuman errors. Thus the SKF Salt Frequency Meter f oa for measuring the bot tension. Wide range of applications “The two component system. consisting ofa hand-held meter attached tw. optical sensor. fers contact rae bek tension measurement or ‘most ofthe following belt typos oven ina noley envionment + V-Betts (wrapped, cogged raw edge. ribbed) + vanced v-Bens + Timing bers The SKF Batt Frequency Metor fs capable of measuring belt vibration frequoncies from 10 te 400 Hz. Based upon the measured bok Froquoney the SKF Bek Frequency Meter calculates beh tenons upto 81900 N (2 200 bs.) Page | of 1 Belt Frequency Meter Easy and quick to use: + Simply key nthe span tong ane mass data, Data can sso be saved and recalled for repeated use, if necessary “+ Alm sensor at centre of selected bel span and pluck or tap the bolt + The display wil show the measured frequency which can be toggled to othr newton or pounds values *+ Readius the bet tension. i necessary and take anther Weld-On Series Blocks Fer £76" (20 am) Shank Tools no: og, ze fea = C1OHD Block Wi ee ae mma jam 8 1 80 20 0 11 G0 178 ‘eaagnanber (Gace [adernanbe | Guay ctor aLocx. 209 76" (20mm) Shank cutting Tools 1 Gcenmegumtongh nrspower maces 490. R21 Tone | Tema | sank

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