SECTION 3.1 ERRORS ON TWINMASTER 16 II, MODEL 021PALSH TRETRUCTTON PREM COMTROK TO. WACITINE, ‘the machine does not staxt when you press "Load" and Sataxt” in the precuction Beta. 1) There might be an error in the recipe or order you want to produce. check all! the pro- fram of canes) it and sear Thom the Beginning 2) Povaibly try ta produce another Program 3) See in the Compater Manual, sec~ Hon 2.3'ho you progeait a recipe or an order 4) Tey to disconnect the current for the machine, and then connect the current again, 5) Contact Stems o: Slama'y supne= sentative but check firet if It fs possiblo to work in the various ents of the control.curue no open. ‘the cutter 4s open but this ig not shown by the Limit Switch: the cutter ha remained closed after last cut? a.ace. 1) check the Tmit switeh for "cutter opens S00 section 13 "Cutter complete", ten 22. 2) Check the function by placing 8 piece of metal in Iront of the Limit ewiten so that the red Light is lit. Otherwive change the Timit Gwiten! See section 6, current: path 113, Sten ss. 2) Tf the Linke switeh functions it should be adjusted ‘sp that te Limit hue activates the Limit switch when the cutter 16 open. See section 13 “Cutter completes, Fem 22 2) Chock eleotvie relay KI for See section 6, current path 171. 2) Check hydraulic valve for Ske cection 9 siivdraulic system 021 /018/886/975/a", ton 440. See soction 6, current path 23 3) Check the hydraulle eyinder. See rection 12 *Cubter complste", item 22.‘the cutter hae cat the wire Dut has remained cloced: ‘the cutter has not cut the wires ate A) Check rhe Tint euiteh Loe "cutter closed” Ste aeetinn 13 “Cutter complete”, Sten 22 2) Check rhe function by holding a plece of mera tn tront-of the Euiech until Lhe red Tam op behind Lights up. Otherwise, change the Lint sitten. See section 6, lew 6 current path 116, 3) TE the Himit ewiteh Cunctions then adjust it so chat tho Limit Sar activates the Lint switcn then the cotter is elowed. See section 13 “cuter complete”, item 22 4G) Cheek tba electric relay KI Lor cutter. See section 6, current path 171. 2) Check the hydzaulie valve For cutters See eection ¥ “Hydraulic system bai/0i8/99G/975/a", item 140. Seo vection 6, currant path 23 3) Check the hydraulic eyLinder: See section 13 item 12 “cuLtor complete”,ae ERROR MEASURING. 1) Wyaraulic valve, section 9 "aydrauiie system 021/018/996/915", item 310 $386 and aection 6, "Peo" portional valve Lengeh/angle? mandeel” ual be checked, 2) Contact Stema or Stema rep,DRMDING ARM HAS NOR RACHID 1 ‘The bending arm has stopped in its lowest position. Gias bent approximeely 180 doazees): ‘The bending mandrel has stopped in its neutral position: atm. Conner RosrTroN DURING RENDIN. 1) Gheck the pulse generator on the bending device. Netighten the T. belt, spring, and pinion. Soe wuction 14 “Bending device", iten 9 + 32445 1 46 and “nearing device £, pulse generator", item 3, 2) osaily change the pulse ‘generator Sea section 1 "Bending devine" ten’ 32 and “Rearing device £ pulse genarator", stom 8 FL. connection See section § “Pulse generator Sngle/iength™. (Bee atijustmont of pulse generator, section 3.3) T) Check pulse generator ae above. 2) Check LF the green pilet lamps on the vaive ss Tits TE not, chock the fises PLL and P18 92 vel) 38 the maxim eutout 26. See section 6, currenth path 1+ 9 TE the red warning lamp is 1it, Contact Stena er tense reps” sentative, 3) Diamount and clean the pro~ portional valve and chack the Hydraulic mocor See section 9 “Hydraulic system O71 /018/986/9/5/a", item 429, and saction 14 "Bending device", The 20.at MENDING ARK MAS NOT RERCHED 118 CORCT POSTETON IN mETCHE. * Ploave nove thal the encaded diameter of the bending mandzed ia the recipe er manuel oanted woe, ‘he bending mandve) is placed in the correct heicht, i.e. corresponds with te top’ ~ Bottom edge Of the win ‘must correspond with the diameter 1) Chock/readhust the pulse se nerator in the bending device, Retighten the ®. belt ang pinion See section 14 “ending device", ites 27429 + 301 32 and Swearing device f. pulse pulse gencratoc", item 9, 2) Poowibly change the pulse gene~ ators See section if “Bonding device", len’ 32 and “pearing device prlee qencratae", Seem 3, EL. connection See section 6 "Pulse generator shole/Langta®, (Sea adjustwont of pulse gene rator, section 3.3) ‘tho bonding mandrol is not placed in the wight hedghe: 1) Check pulse geneealor us above. 2) Check if the green pilot lamp on the valve are lit TE not, check the Fuses PII and fleas’ well 6 Che mucimim corout Pe. see section 6, current path 1+ 9. TE the red warning lamp is lit, contact stems or Stomi's repre 3) Dismome end clean the proper Elenal. valve and check the hydraulic eyiinaar See section 9 ~Hydrautic system Dai/ots/99e/975/a" item 430 and section 14 "Bending device", item $2.Bade DOORS ON THE MACHTE NOT CrosED. 1) The door Ln Leont of the machine 4s not closed or the guiten 1 Sefective: 2) Possibly change che switch. See section 6, current pach 124 atte. EXPERNAT, SAFETY SCREENS (DOORS BEMIND) WOT CLOSED. 1) The 3 doors behind are not closed or one of the switches are defective. See section 6, current pach: 175. ata EXOPRNAL, SAFENY SCREENS NOW CLOSED. 1) Free connection at your own choice. AL the delivery there is placed a connection betwean X2.56 Bnd 2.57. ce section 6, current poth 178.vert. wrssrwc. ‘the mechine stops during Eroanetton: 2) Cheek pulse generator on measuring roller. See section 15 "ieneuring voter", item 39. 2) Shock the wixe on the zeela check the Limit awitehes on che arms of the feels. Possibly change then. gee section 6, Etem 831A. current path 125, 3) Check measuring roller. See section 16 *Weasurina xoller*, item Ie 4) Cheek 4# che wine touches che deflection safecy device. See section ] “IWINMASTER 16xv Oa", item 13 ize ie pulled forward and then it atoper 1) Check pulse generator on measuring roller. Sea section 15 ‘ieasuring raller* {tee 19 and section 6 "Pulse Generator angts/Leagth’ 2) Check meanuring roller See section 19 ‘Wossuring roller", A Jona round is heared for a moment but wire ig not being pulled forward: 1) Feeding unit ean not pull the wire forwaxd: oa the wire Increase pressure Sep section 9 “hydraulic aystom Gai yors/906/975", teen EL and. "ay- Geaulic system 024/016/956/975", item 130. Wie 4s not being pulled forward: 1) Chock che fuses HL, 46 and U6. Soe nection 6, current path 1+ 8 Check feeding unit. fee section 8 and i22am HYDRAULIC MOTOR IE STOPPED (WOX” SHAKED) . 1) Check the ewitehea, Fuses, eto. See section 6 “Bower inlet” and “Hydraulie pomp", "item FT and KT. 2) Check the overléad protectian. See section 6 “tyctranlie pump”, Hem £27, 3) Check the relays "27 TBC. See seation 6, current path 59 ~ 67, 4) Check the hydrautie presuure control valve. See section 9 “aydraylie aysten b2L/01H/936/375", item 130. 5) Check the electric motor, which actuaten the pimp, 20vowen swuxcHED ovr, Ac the right side of the display undex STSEIMASTER WELL appears Do not stare the muchine unes "stand by ta shone a.t.o. YOR nsiancy ‘A EMERGENCY STOP, 1) Chock if the emergency stop and the key switch have been dis ponnestes 2) Check if the energency top Lor the robot has been switched of. When the zobot te disconnected the green lanp/ewitch on the control plate mast be disconnected aswell 3) Check al} wire Tuses the machine's eine See section 6, currant path 9 | 13, ilon Pu," v2, F153, FIA and ‘current path’ 93, item £19. 4) Chack the entive emergency oir Seo section 6 current path 93 - 106, 3p. MANUEL. COMMON SWISCHED OFF. At the Fight side of che Gioplay under STEELMASTER will. appear: ‘tio. com. "| po not start the machine untii “Stand by" Le shows 1) Check the plugs and cables between the hand held control box and the machine. Tey Le dismount the cable and then fount 6 again. Soe section 6 onrrent path 215 ~ 225 2) Possibly change Uke hand held control lok and the cable. 3) Check the Fine wite Ease B13 See section 6, current path $(COMMUNICATION ERROR BERN CONAKOL, AND HACHTNR. at the right side of the Aieplay under STEMLAASZER will appoar: bo not start the machine untal, “sand by'" 4s show: Sela 1) Check the plugs and cables between the control and tne nechine: See section 6 “Main dew" 2) Check the fine wire fuse FAS ‘See section 6, current path 9. Robot connected Bene L)Cheek the cables and plugs for the rohor aa well a8 the automatic fuse for the robot See sgetion 6 “ober and rod attachnent”, item 730 2) Check the relay K30 Loz robot. See section 6, current pach 79, 43) Check the limit sviteh for the robot. Adjust oF change the Limit atten Sea section 6 Guszent path 135 and 136, Sea drug, 14094, G2-a08d, iLom 4 ven 9 and Robot not connected Machine- Into! 1) check onder the fon the coatrel if it gays 0 dutaide the robot, tie robot okt 2aaa. IMPOSSIBLE BENDING ANGIE Hag BEEN ENCODED. fon the basis of bending roller, mandrel, arm and the encoded Bending’ comrections the con erol caleulates that the pending roller wil hit the cutters HYDRAULIC Oxt 18 90 HOT. When the oft is too hot you ean still operate the uachine in manual. Tho punp wall run, but Lf you start production the machine will Btop -nstantly: TE exror x often conos: 2) Slowly reduee the bending [) Check af theve are errors in the tecipe you want fo produce. corrections until Lae machine Becepts fo prodilce the recipe 3) Naik watii the machine stops then the temp. has dropped down. 2) check the cooler and fine wire fuse Pa for blover to cooler. See section 6 “Cooler” 3) Check if the eil level is Loo low. 1) Check thermostat. wachanical, clecteie aa well aa adjustingtone eset hin Coa Dt BD Be (ie pa te wesoae to SS) Be ete em, wrscaete ES tie Miteneemmscen comin (Get Rv acetal noe (CUT ais ic (6%) FNM sadeuaoaintadg Tc I TRE pe ey et eliantea ice) Tape eng tien uote Porshe oe oom icq. Tantus (0) Tete Et eee UG) eee nn bk ee) ces fh ers cans Eb Reeracancah ee ites 3 tawecoe ca. 3 Esem, Se aw = ae apt premxHoun ‘neon re hog cma lst hi mh Spun amd ee BeaouiSECTION 32 [ADJUSTMENT OF PULSE GENERATORS ‘TWINMASTER 1611, MODEL 021 BNADJUSTMENT OF PULSE GENERATOR FOR MEASURING OF LENGTH “The pulse generar is placed on measuring ror, See drawing G1-4698, Korn 19. needs ne adjusinent i changed. Tho pulse genoraior should be mountod according 10 ‘drawing G1-469°. NB! Please beware of the coupling item 18. ADJUSTMENT OF PULSE GENERATOR FOR MEASURING OF ANGLES “The pulse generator Is placed on the bending device, See drawing Gi-4700, ham 32 annd G4-4426, ten 9, Go to manu! med on the contol bofore adjusting the pulse gonerator. A the bottom ‘of the display thefollawing ine wll appear: L=000 M=000 A=000, Letands for lengh ‘M stands for mandrel height A stands for angle ‘Adjustment of puse generator for bending: 41) Dismount the bending arm and start the hydraulic pump by means ofthe hand hold contol box. Push BEND. Thon push +/+ BEND uni! the bending device stands i its lawost position, 2) Place again the bending ain in as vetical « position as possible. '8) Loosen the three scrows (G4-4428, tem 12) and turn the pulse generator in the direction in which you want the benging arm te move inorder Io stand at about 45> shied out of vorical position (forward). 4) Pres BEND once moro and check where the bending arm stops, Continue as \oscribod above until the bending arm stands approximately 15° inclined. 5) Change the bending direction by pressing #/+ BEND so that the bending a... points staight down, 6) The bering arm must stop approximately 15° before it points straight down, “Tumm the pulse generator in the direction you want the bending arm to move so that the bending arm stops at almost the same distance to the eullor as for ‘lackwiss bending. 7) Press 4: BEND and repeat 4), 5) and 6) until the stance to the cut isthe same atboth ends, 8) Retighte the three screws, 9) Check te T, betADJUSTMENT OF PULSE GENERATOR FOR MANDREL HEIGHT The puise generator fe placed on tho bonding device. See drawing GT-4700, Nam SS and G4-4428, item 9. {Go to manual mode on the control before adjusting the pulso generator. At the bottom (of the display the folowing ine will appear: L=000 M=000 A=000, LU stands for feng IM stands for marcel height A stands for angle ‘Adjustment of pulse generator for mandsel height y 2) 3) 4) 5 9 0 [At tho right sido of tho cisplay, inicato tho largost possiblo bonding mando! (7omm). Return to Stema menu on the control and then to manuel mode. Stat the nydiaulc pump by means ofthe hand held control box and then press #1- BEND unil the bonding davico i nis lowest position, Loosen the three screw (G4-4426, lem 12) and adust the pulse generator IL says 480 outside D> on the display. Indicate on the right side of the display tre right data with wire ciameter, andl diameter ete. Then leave the Stema mens on the contol an ratun 19 manuel mode. Start the 2ump and insor wie in the machine os that there is wire between the ‘mandi and rollor. By meane of tho hand held contro! box, chango the bonding direction by pressing 1/- BEND a number of times. Also chock that thore is equal space hetween the wie and the bending mandvel (approximately 2mm) ~ both for ‘lockwise and counterclockwise bending. Rtghton the three screws.