MAINTENANCE MANUAL, TWINMASTER 1611, Mode! 021 Contents SETUP OF THE NEW MACHINE PERIODIG MAINTENANCE During production (every 4 hour) Daily (every 20 hour) Weekly (every 40 hou!) Monthly (avery 400 hout) ‘Yoauly (every 2,000 hour) (MAINTENANCE BEF‘ FE START AFTER ALONG PERIOD OF NOUSE Heenan ta: 8A Bfae ‘The machine will be delivered filed up wilh hycraulic ol. All vital parts have boon ‘greased, By delivery the machine might be coated witha layer of rust prevention. This layor must bo removed bofor the machine is used. ‘Sot up of the new machine Normally a Stems engineer wit set up the machine, and therefore everything onthe machina wil have been teed before the machine tated for tho ct tie, (The machina is tested frat leas 20 hours at th factory before delve) Before he machine i startet folowing mist be checked 4. The ollveln the hyeaulc lank. See drawing 1 and 4 “The decton of rtaton of the pump. ‘The sting w ofthe machine onthe foundation. “The placing ofthe eels, (Carousel) Wires or exra equipment. ‘Wires for steering, “The ust prevention i removed. 8. —Thamachin is ightoned up. 8. "The machine is groased il over. S00 lubication chart 10. The gear olive inthe bonding head goatbox is chacked. 11. ‘Themachine is started in manual. 12, Tha machino is sotto work automatically for approx. 10 minutes. 18. All tubes and hydraulic connections are Inspected for leakage.ss “4 ‘During production (every 4 hour} Currently during productior or atleast every fourth haur the following is checked: 1. A selected stirup is manufactured and the lengths checked for ‘accurary, 2 Thecillevel and the temperature is checked, See drawing 1, 4, and 8, 8, The gear tox il level on the bending head is checked. 4. Chock any possible leakages on the hydraulo system, 5. Olling/groasing according to the lubrication chart. Seo tho lubrication chat. Daily (every 20-hour) Dally or by evary 20 hour tho samo as by every 4 hour plus the following is hacked: 1, Al wearing parts are looked over for wear and tear. (bending rollers, bending nandre's, knives, guiding plates, rolless on reels, and talghtenlag roles). 2. Cleaning of the machine. NOTEM! Compressed air must not be used. 8. Oiling/greasing according tothe lubrication chart. See lubrication char. Weekty (every 40 nour Weekly or at least by every 40 hour the same as by every 4 and every 20 hour plus the following is checked 1. The tmeing tot bet for pulse ganerators are looked over. 2. Itnecessay the pulse generators are adusted. See paragraph 3.3. 5. Thali aviteh on the els ave checked and activated 4, Abemorgency stop buttons ara looked aver and activated. 5, The svi for wire outlet is checked and activated.6. Bearings on e's carousels and straightening device are inspected, 7. The winch ir the bencling dovico is checked, 8. Oling/greasing according tothe lubrication chart. ‘Monthly (400 hours) ‘Once a month oF atleast by every 400 hour the same as by every 4, 20 and 40 hour plus the folowing require inspection 1. Cheok the brakes on the eats. (Carousele). 2, Oiinglgreasing according to the lubrication chart. See the fubrication chart. 3. Cleaning the cooing element with compressed al. 4. Checkingloleaning the fiter element on pc-control and el. cupboard. ‘Yearly (2000 hours) Atleast once a year (we recommend twice a year) a Stema technician should inspect andl adjust the machine, Pleese contact Siema of a Stema representative for making a ‘service agreement. Atleast cnco a yoar tho following Is carted out 1. Chango of o iter. See drawing 1 and 2. 2 Chango of ol 8. Change of oilon gear box forbending device and drawn unt 4. Cloan the coalng element with clearing liguld and compressed a. 5, Change the iter element on pe-control and el. cupboard. ‘Maintenance before a lonaperiod of no use | the machine is going to stand stil for @ long period the following work shold be undertaken: 1, The machine must work unt the hydraulic oli hot and then the oi is tobe drained out, 2. Now cloan ol is fod into the machine and is e9t to work for at least 5 ‘minutes.«tenets tow me 4, The machine is greased thoroughiy with grease until completely clean (grease cones ott. See the lubrication char. 5. All surfaces which isnot paintod are coatod with ust provontion, 6, The computer contol is dismounted and kept in a dry place, Place a bucket of Sligagel (moisture absorber) in the electrical panels 8 Cover the machine and equipment in plastic. ‘Start after a Jona period of no use “The same as by set up of he new machine is carried out plus the following: 4. Chango tre prossurefiter and the retum fiter. See drawing 1 and 2 2 Change tre hydraulic oi (On drawing 3 the regulation (thermostat drawing 1) for the on and off of the oll ‘ooler can be seen, Normally this setting does not require adjustment.rig 2 Big 2 Pressure filter 5. 042 level gauge glass Return filter 6. Sensor for thermostat Rlectr. motor + pump 7. Therwostat Heating elenent 0. thermometer orerig 2 MAX Fig 5‘suneawnminmccwnstsa zeec-es 10008 ah Wels STE rae sti) ‘Barag 9 eyed 2at, ‘ag eed pel smd nee a1 apr one ous © sun eno ae eden $41 bt aha ues estat an0e ap nce 5a pes ane busy sf goge a seop npung apt weysaigés apo autaes aon oes ‘pun apt uniaiges apa aS 99R2 >eL ‘Spouse yang pe oLsbs 388 ee Invi nn ‘Baya finn sor oes ie yp snare Ba snd ou Sand faa ot soca ‘yazan pot mnie a eat an (ao ae os A Ino Kae espe ‘ona msey pues opm vedo un gsgasemaupungyeig osteo vpn. tse sezo/i0 886 — ‘ge ee vaieeed AN NL = aSurvey of hydraulic ofl, Iubrieating aro: 11 company | Hydraulic of1 | tubricating ‘Transmission (Supplier) grease Inmbricant BP varcran avis | tn Euergel. 1¢-D80 castrol Hyspin aus-mé6 | speerot BPL2 Alta e220 Aral aral vitam DE46| Axalub pa2n Aral SAE BPSD Realub HPL Beal SAE EP9O aso univis nas Beacon EP2 Spartan P20 Stated Hydraway Wve5 | Uniway mp2 Headway P20 exaco Rando uD2A6 molti fax mPa Meropa 220 Shell wellus of1 ¢6 | alvania EP2 pala 220 Retinax A Mobi Wobil onE2s Mobilux EP32 Mobilgear 22630 owe Hydrau-ic oi1 | Gulfcrow grease 150 VGis, Wo2 Eur nydrae-e ost6 | BPEKAD on delivery the mohine ts £11160 up with BP Bartran HVA6 hydraulic of1. FAIL up only with one of the above oli types. If you wink to ada of1 from smother oll cupplier/eype than tha shows, Abi HYDRAULIC OZh uaa "0B CHANGED. 1 you usle another of1 supplior/type the of1 must as a minimum comply with Diw 51524 paragraph 2 andjor 150 VOUS. Inibeicating grease must as a miniman comply with Dm seas. Teonsmission Iubricant mist as a minimum comply with DIN 51502 and/or 150 3220, ‘The ole are mineral olla and MUG! MOF, UNDER ANY CIRCUNSHANCRS, be mixed with syuthetie ofl Tr Geevicetmnual ipe-etyring\ooremanu,2i!.atantt4\ottenytaab 01.10.08 pom“s Operation manual in greasing of shear by means of automatic greasing units (Lincoln): Greasing conditions and eror messages: a. During greasing you will hear the unit working, b, Error message e + b means error in greasing unit (greasing not completed). ‘©, Etror messago 0 + ¢ means thatthe groasing unit is omply. Funtion: 2. Alter 100 respectively 1000 cuts, degending on what the Stema service engineer set it ‘o, the greasing will be ecivated. Depending on tie air ventietion inthe grease batwoen | -6 minutes wil bo used to groase. '. Before greasing Is stopped, the prograrnme checks for fault conditions (descriaed above) and possible error messages wil be shown on the screen. ©, Ifthe machine is stopped during greasing, greasing will be carried out again when the starts again Filling in of grease: Screw of eap on filing pece on the frant aie of the greasing ‘The enclosed grease gun is supplied with a new grease cartidge. Greaso gun is voniiatoc. ‘Sorow on the grease gus on the filing pioce ofthe greasing unit {Grease Is prossod in tho rasorvolr. Normally you can fillin 2 cartridges. ‘Sorew off ing piece of the grease gun and screw in the cap. 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