Repair Procedure for E - 22203

WORKFLOW & SKETCH

1. Identify all the areas on the pass partition plates (PPP) for weld build up and repairs.

2. Clean up the surfaces by power brushing (or wire brushing for areas non-accessed by
power tool). All rusts and scales shall be removed.
3. Those defects areas shall be ground until all the defectss are removed in order to allow a
good & proper welding.

4. Proceed gouging to prepare new bevel groove surface profile.

5. Proceed with welding on pass partition plate weldment.

6. Perform Dye Penetrat Test (DPT) after completion of welding to ensure no defects
present.
7. To carry out grinding to remove excess weld metal on the PPP weldment. Ensure that the
finishing is straight & smooth and thicknesses at PPP edge are within required tolerance
(to fit into groove on tube sheet).

8. Install channels & cover to equipment and perform pressure test. Check for leak
especially on the PPP and gasket areas.