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PIONEERS IN SAFETY SIGNALS. — ES) —_WHELEN®conno cacann ENGINEERING COMPANY ROUTE 14, WINTHROP ROAD, PCDS-9E, POWER CONTROL (CHESTER, CONNECTICUT 06412-0684 TELEPHONE te esse, CENTER/DIAGNOSTIC SYSTEM INSTALLATION RECOMMENDATIONS. 4. Remove mounting bracket (iter: 2} trom ‘model PCDS-9E assembly item 1) by loosening the two acorn nuts (item 3) and siding the mounting bracket off the aluminum cover’ side grooves. 2. Choose location for mounting the ‘mode! PCDS-9E and secure the mounting bracket firmly to ‘mounting surtace with customer supplied hardware. NOTE: Mounting bracket may 8 1’ be installed in any positon, as long as the PCDS-3E assembly can slide in and out ‘vu from the mounting bracket, and faraeD all switches are easily accessible, 3. Wite the unit (see copy on page 3) and side the unit into position inside the mounting bracket. Tighten firmly the ‘wo acorn nuts (tem 3) located ‘on each side of the Model PCDS-9E Power Control Center/Diagnostic, ‘System securing the mounting bracket to the unit NOTE: THE MODEL PCDS-9E POWER CONTROL CENTER See at DIAGNOSTIC SYSTEM, IS DESIGNED EXCLUSIVELY TO CONTROL PREWIRED EDGE sgosmion supe SERIES LIGHTBARS 9104, 9206, AND 9908. eaaiien Swen ASHI COMERS nos. ‘to sune We TWO CARALAGE 8473 Tel) OF THE MOUNTING BRACKET Trem | avy. DESCRIPTION PART NUNBER 1_| + | Move pcos-9e assemay 01-0881586-00 2 _[_1_| MounTING BRACKET, PLASTIC. 07-2441558-000 3 | 2 | te2¢aconNNuT 13-106820-120 — — 4 | 2 | to-e4x 172 NCH CARRIAGE BOLT 14-104069-080 = 5 | 2 | #10 EXTERNAL TOOTH LOCKWASHER: 16-1011320-20 ALL! a iz 6 | 2 | #10SPLITLOCKWASHER 16-1081060-04 /ARE MANUFACTURED ‘AND ASSEMBLED IN ‘SET OF 72 ASSORTED BACKLIGHTED 7 | 1 | Function agers. WHITE LETTERING o1-0415089-00 ue 121585 Whelen Engineering Company. Form No. PCDS-9-4.CHP, dak 94. MODEL PCDS-9, PAGE. ‘vi 26, 1999. ON-OFF POWER 6 RED LEDS LIGHTING UP IN A STEADY MODE WHEN SWITCH. FUNCTION IS USED. IF FUNCTION, OR PART OF IT, IS / NOT WORKING LED WILL FLASH, é dS oo G00 08 © si} |s2| |s3} [sal |ss| |se : ® = FUNCTIONS 1 TO 3. FUNCTIONS 4 TO 9. \ FIGURE 1. T 3 LEDS, GREEN, YELLOW, AND RED, FOR 4 POSI- oesTquoveuronswrcnes, re ouewrany cower py auTON TION SLIDE SWITCH. LEDS WILL FUNCTION IN a S A _ SAME MANNER AS DESCRIBED IN COPY ABOVE ee 2 CONDUCTOR CABLE CONNECTED ‘AND PREWIRED TO LIGHTBAR SLACK WIRE, NEGATIVE +) GROUND. ro rowea source. | | ‘RED WRE, POSITIVE (), MUST BE FUSED ‘WTA GusTOVER SUPLED 9 AMP FUSE FIGURE 2, 4 POSITION AMP PIN CONNECTOR. 4 poSTION AMP SOCKET PIN 3-GREY. TX (TRANSMIT. I [a ‘SWIRE PIGTAIL ASSEMBLY, PART IN -BLUE, RX RECEIVE) oO UJ NUMBER 46-0728620-00, WITH AUP 9 POSITION SOCKET CONNECTOR a 5 — ol PlliF reall des 7 \wRE Yo Be caureD To wine oF 9 POSITION AMP PIN CONNECTOR, TO CONTROL OPTIONAL Ede dedccteret elite FUNCTIONS NOT CONCERNING THE LIGHTBAR, SUCH AS 10 BAA FUN FLASHING HEADLIGHTS, RIFLE RACK, ETC. ETC. 2 AUP ANH FOSTINE fy 1 Wo IN 1-BROWN WIRE, COMMON, IN 2-WHITEVBLAGK WIRE, SWITCH IN 3-WHITE WIRE, SWITCH 2, IN 6-BLACKWHITE WIRE, SWITCH 5. PIN 7-VOLET WIRE, SWITCH 6 “YELLOW WIRE, SWITCH 8, FIN G-WHITEGREEN WIRE, SEN. row PI -NOT GovnecTED. | S-ORANGE WIRE SWITCH IMPORTANT NOTE: The parallel output capacity of push button switches $1 to S6 is 250 mA at 12 volts DC. For non lightbar functions requiring greater capacity, use relay for each one of these functions. The recom- mended relay is BOSCH part number 0 392 014 150. ‘Engineering Company, Form No. PODS-@-1.CHP, ait B¢h, TO POSITIVE («) 12 Yoo, T0 BE FUSED APPROPRIATELY. RELAY, Fuse Sw 3 Amos MODEL PCDS-9E, PAGE 2-4 LLINTRODUCTION. The PCDS-9E is designed to operate EDGE® Series lightoar models 9104, 9206 and 9306. The unit features 3 functions on the slide switch and 6 functions on the push butlon switches, for a total of 9 functions. Functions controlling the lightbar are custom pragram- ‘med at the factory, and each function may have multiple {stackabie) operations with the sole exception of function 9 switen #6 (See page 2 figure 1). The LEDS located above the switches will be lighted in a steady manner wien that switch function is on. AS a warning the LEDS will lash if tat function, or part of it, is not operating be- ‘cause of a burned out bulb or any other malfunction. The 4 wire harness with an AMP 4 position pin connector located in the back of the switch housing, isto be con- nected to the AMP 4 socket connector located on the 2 Conductor cable trom the lightbar (see page 2 figure 2). The 8 wire harness with the AMP 9 position pin connec: tor is available to control, withthe help of the push button switches, functions not pertaining to the lightbar, such as flashing headlights, rill rack, door locks, etc. ‘The PCDS-9E is designed to operate on a 12 volt 0.C. vehicular electrical system. II, MOUNTING (see also page 1). ‘When choosing @ mounting location for the PCDS-9E con- sider the following: The PCDS-SE should be located so that the driver can operate the controls without taking his eyes off the road. interconnecting cables should be easi- ly accessible to facilitate installation. ‘The PCDS-9€ is supplied with a universal mounting bracket that may be attached eithar above or below the ‘switch housing. Determine which holes in the mounting bracket are fo be used, then loosely assemble the brack- ‘and bracket hardware (see page 1), Side the head of the carriage bolt into the slot inthe side of the switch housing. Position the PCDS-9€ in the desired mounting location and trace the outline of the mounting bracke Remove the mounting bracket from the switch housing, ‘Align the mounting bracket withthe outline traced in the previous siep, and trace the outline of the mounting Slats. Position the mounting hardware (customer sup- plied) in the center of each mounting slo, for maximum Side to side adjustment. Secure mounting bracket to mounting surface, Connect the connectors of the two har- nesses exiting the rear of the switch housing (see wiing copy below and figure 2 page 2) and slide switch housing In position and tighten the acorn nuts. I. WIRING. IMPORTANT NOTE... Before attempting any wiring of the PCDS-9E switch housing, make sure all switches are in the ‘OFF" position. The slide switch must be in full left position and all push buttons must be in the fully extended position, ‘A. The nine wire harness located in rear of switch hous- ing is designed to permit the operator to control tunctions {©1888 whelen Engineering Company. Form No, PODS-8-1.CHP, disk 36a ‘Apt 26, 1088, TYPICAL EDGE 9000 WIRING DIAGRAM. EDGE 9000 SERIES LIGHTBAR {0 AP FUSE, CUSTONER SUPPL. / rose. ne a \enngaane = AI NEGATIVE (GROUND, am owes

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