VERSION 1.0 INSTRUCTION MANUAL Portable Spot Welding Gun Series Model : UC|UX,UCH.UXH Please transiate this of + [use the equipmer peration manual to your country language before you {in order to use this product safely, make sure thal you read this document caretuily before using i Especially safety-related cautionary articles ave ‘extremely important to understand. Montorennmenaes| dILOBARA CORP specified location. | 1997/6/18 No F121 CeTable of Contents INSTRUCTION MANUAL Table of Contents = Safely Precautions = Hems to Follow as Safety Precautions, Indications of Oangerous Parts and Safety Remarks. Indications of Dangerous Parts and Safety Remarks. 1 Portable Spot Welding Gun Standard Variation, 2 Examples for Representative Models, Sree, 4 Basic Specifications 5 Coimponent Parts and Designation OPERATION MANUAL. 1 Clarification of Subject to be Described. 2 Limitation on Operator . 3 Safety Training suum 4 Guide to Replace Electrode Tips. . 5 Safely Remarks when Repiacing Electrode Tips 6 Precautions in Welding 6.1 Th8 double-stroke guin ns 6.2 How to handle the gun when welding 6.9 Other precautions. 7 Using Condition @ Maximum and Minimum Figures Allowed. 9 Eccentricity of Welding Position MAINTENANCE MANUAL. Inspection Before Starting Operation 2 Replacement Parts and Guide for Replacement, 3 Maintenance and Inspection 3.1 Periodical Inspection 3.2 Inspection per Unit 4 Troubleshooting 4.1 Troubleshooting of gun 4.2 Troubleshooting for general weiding equipment 5 Noles on Disassembling and Assembling : 6 Replacing Method of Holders 7 Replacing Method of Cables 8 Endurance Life and Guaranteed Life u 12 13 14 16 48 19 20 20 a4 2 22 22 23 24 25 28 25 26 26 27 28 28 28 29 29 30 31 32 32 32 / JLopara corr9 Tightening Torque for Bolts PSW GUN MANTHLY & HALF YEAR CHECK LIST. PSW GUN WEEKLY CHECK LIST. PSW GUN DAILY CHECK LIST, 2 INSTALLATION MANUAL, 1 Packing.. 2 Installation, 3 Setting Method of Cable, Cocling Water and Ar Hose 4 Cooling Water Circulation. 4.1 Kickless Cable for Light Duty 4.2 Kickiess Cable for Neavy Duty... . 4.3 Two Line Type Cable, 5 Terminal of Two Line Water-cooled Cable. 6 Water-ccoled Cable Selection Table 7 Kickless Cable Selection Table 33 34 38 36 ar 38 38 39 a 43 43 JiLopara corr