Tae eTHOW TO USE THIS MANUAL Follow the Maintenance Schedule (Section 3) recom: mendations to ensure that the vehicle is in peak oper ating condition and the emission levels are within the standards set by the California Air Resources Board. Performing the first scheduled maintenance is very important. it compensates for the initial wear that, ‘occurs during the break-in period. Sections 1 and 3 apply to the whole motorcycle, Section 2 illustrates procedures for removaliinstallation of com Ponents that may be required to perform service described in the following sections. Sections 4 through 18 describe parts of the motoreyele, grouped acearding to location. Find the section you want on this page, then turn to the table of contents on the first page of that section, ‘Most sections start with an assembly or system illustra- tion, service Information, and troubleshooting for the section. The subsequent page gives detailed proce: dures, Ifyou don’t know the source of the trouble, go to sec- tion 18 Troubleshooting, CONTENTS GENERAL INFORMATION Ki ~ FRAME/BODY 2 | SYSTEM pe MAINTENANCE KE "| LUBRICATION Ea |_| put system ae eee ENGINE REMOVAL/INSTALLATION | 6 | CYLINDER HEAD/VALVES | 7 | ENGINE AND DRIVE TRAIN CYLINDER/PISTON ‘CLUTCH/KICKSTARTER/GEARSHIFT KAGE a Se CRANKCASE/CRANKSHAFT/BALANCER E I i ‘TRANSMISSION sa FRONT WHEEL/SUSPENSION/ STEERING REAR WHEEL/SUSPENSION a BRAKE SYSTEM E Ea ELECTRICAL SYSTEM E 16 | CHASSIS ELEC. |/ WIRING DIAGRAM TROUBLESHOOTING al INDEXSYMBOLS ‘The symbols used throughout this manual show specific service procedures. If supplementary information is required pertaining to these symbols, it would be explained specifically in the text without the use of the symbols. Replace the partis) with new one(s) before assembly. Use special tool. Use optional tool. Use the same procedure you use to order parts. Use recommended engine oil, unless otherwise specified. vurpose grease (Lithium based multi-purpose grease NLGI #2 or equivalent). Use molybdenum disulfide grease (containing more than 3% molybdenum disulfide, NUGI#2 or —_—| ‘equivalent. Example: Molykote® BR-2 plus manufactured by Dow Corning, U.S.A. Multi-purpose M-2 manufactured by Mitsubishi Oil Japan Uso molybdenum disulfide paste (containing more than 40% molybdenum disulfide, NLGI #2 oF ‘equivalent Example: Molykote® G-n Paste manufactured by Dow Corning, U.S.A. Honda Moly 60 (U.S.A. only) Rocol ASP manufactured by Rocol Limited, U.K. Rocol Paste manufactured by Sumico Lubricant, Japan Pagal | tae stioee gee mer | potv a tocing ager. Uses mide svonat ocking agent unis etherwie specified es “7A Use molybdenum oil solution (mixture of the engine oil and molybdenum grease in @ ratio of 1 1. SEBS | Apply seatant MGB | Use trate uit, 007 4 Use the rocommended brake fi, uness otherwise specie. MM | sera 2 Stepan se