Tech Tips V-belt selection depends on application
recent issues of Tech Tips we have illustrated a shaft:bearing arrangement to show the
various methads used to determine bearing loads and shaft diameters. Building on these
previous examples, the following information will help with Y-belt selection.
Figure No 1 Bearing Support
a
55 APM
Peace = (Required)
1.51
Chain
Ratio
1072 APM Required
Input Speed <9) [Gearbox
edq 1421 Ratio azSAPM
V-Belt Drive
25 hp
BC BEARING 1750 RPM
ENGINEERS LIMITED
Eetore selecting a V-belt drive over an alternative drive system, it is important to recognize
the following advantages and disadvantages of V-belts
Advantages:
er lexible drives
r with efficiencies up la 96%
1. Less expensive t
2. Can transmit pow
Can tranant more torcue wit le
1siow than a flat belt because: of wedging action
tively smal sheave diam
eters and small cenier-to-center distances
Are. more compact than flat belts
6. Possess good shock absorbing preverties which
elongate the lite ef machinery and minimize the et
fects of vibration
width ane
4. Can accoTmodate r
Disadvantages:
1. Ma
tension anc stalic friction between belt and
sheave is mantained
2, As torque increases beyand dasign caoa-
bilities, c'ticioney decrzases du Lo sliopage
3, Vbelis can ard slip, making ther
susceptioie to etficencies as low as 70%
4, Operation at high speeds usually lewers
the forge aganst ine sheave, reduces effi
cieney and increases belt wear
enarce required to ensure be'tSelecting The Proper V-belt
In order to select the proper V-belt, the following information is required:
@ Motor no and speed
@ = Application (Used to determine service factor)
@ Required driven speed
m@ Centre distance required (to determine belt length}
@) Dnver and oriven shait diameter (te determine bushing sizes)
Armed with this information, it is a relatively easy task to use any of the belt manu-
facturer’s calalogues or the recently available computer software to select the cor-
rect belts. You can also contact any branch of B.C. Bearing Engineers Ltd. for
assistance.
Example from figure #1:
Motor hp anc speed: =25 hp
Application: Gearbox-Gonlinuous Service:Fequired Speed =1072 RPM
Service Factor: =1.2
Ratio. 21.631
Center Distance =30"
Motor shait and Diameter =1.875"
Gearbox shaft diameter =1.875"
Solution:
Motor sheave: 3 groove SV 4.62" diameter
Gearbox sheave: 3 groove 5¥ 7.50" diameter
Balt S groove SYX 800
Center distance 30.4"
Under ideal conditions, a theoretical belt life of 25,000 hours could be obtained.
Proper installation, tension and maintenance are important factors affecting belt
life. Correct tensioning is critical.Belt Tensioning Procedures:
There are two common methods of belt tensioning: the General Method and the Force
De'lection Method.
General Method:
Operate the drive a few minutes to seat the belts in the sheave grooves. Observe the
operation of the drive under its Fighest load condition (usually starting}. A slight bowing of
the slack side of the drive indicates proper tensior. If he slack side remains taut during
the peak load, the arive is too tight, Excessive bowing or slippage indicates insuffic ent
tension. if the belts squeal as the motor comes on or at some subsequent peak load, they
are nat tight enough to celiver the torque cemanded by the crive machine. The drive
should be stopped and the belts tightened
Force Deflection Method:
ke ——__Span tength Determine value of h
—
he 4 wnere te
e4 Vv
Determine minimum force fron tables
provided by belt supplier
Examole (trom so.utiony
te \ (504 (A
= 204
0.47"
Fram Table #1
Spood
Flange
Dlemetar
5VX Bell
1200-3600 APM for smallest sneave
5,2" diameter for smallest sheave
1.5 belt Ratio
Tam
sooo [oa fee lw “4. Minimum Force = 9.0¥ tfrom table}
soatang [it pe Maximum force= 9.0 x 1.5 = 13.