Government of Karnataka

Department of Technical Education

Program : AUTOMOBILE ENGINEERING ( AT )

Semester : FIRST SEMESTER
Course : AUTOMOBILE WORKSHOP PRACTICE

No.of contact hrs/week : 4 Hrs Total No of Contact Hrs:96

SNo CONTENTS Hrs

1 Identification & use of automobile tools & equipments 6
2 Identification of major components of two, three & four wheeler. 6
3 Dismantling & assembling of single cylinder Two-stroke petrol engine. 12
4 Dismantling & assembling of single cylinder Four-stroke petrol engine. 12
5 Calculate the swept volume ,compression ratio and check compression pressure of a given engine. 6
6 Changing of engine oil, oil filters, fuel filters in Four stroke engine. 6
7 Adjusting of belt tension of cooling / charging system. 6
8 Setting valve clearence. 3
9 Cleaning and adjustment of spark plug gap. 3
10 Use of Torque wrench 3
11 Removal of Wheels & tyres of any given vehicle 6
12 Washing of different vehicles using High pressure washing system. 9
13 Lubrication of different vehicles using High pressure grease gun. 9
14 Test & revision. 9
Total contact hours 96

General Objectives
1 Understand the use of different tools and equipments used in Automobile workshop
2 Know the layout of chassis of vehicles
3 Understand the procedure of dismantling and assembling of engines.
4 Understand the procedure of replacing oil and fuel filters.
5 Understand the procedure of adjusting belt tension and setting valve clearance.
6 Understand the use of torque wrench.
7 Understand the procedure of removal and refitting of wheels.
8 Practice on high pressure washing and greasing of vehicles.

Specific Instructional Objectives

1 Identification of tools, gauges used in Automobile workshop with appropriate sketches

2 Practice on use of tools and gauges
3 Identification of major components in Two-wheeler layout.
4 Identification of major components in Three-wheeler layout.
5 Identification of major components in Four-wheeler layout.
6 Practice on Dismantling of Two-stroke single cylinder petrol engine.
7 Calculate the swept volume & compression ratio of a single cylinder engine assuming the clearence
volume.
8 Check the compression pressure of a given petrol engine using Compression gauge.
9 Identification & Cleaning of different components of Two-stroke single cylinder petrol engine.
10 Practice on Assembling of Two-stroke single cylinder petrol engine
11 Practice on Dismantling of Four-stroke single cylinder petrol engine.
12 Identification & Cleaning of different components of Four-stroke single cylinder petrol engine.
13 Practice on Assembling of Four-stroke single cylinder petrol engine
14 Practice on Changing of engine oil & oil filters in Four stroke engine
15 Practice on Changing of fuel filters in Four stroke engine
16 Practice on adjusting of belt tension of cooling / charging system.
17 Practice on setting valve clearence.
18 Practice on Cleaning and adjustment of spark plug gap.
19 Practice on use of Torque wrench.
20 Practice on removal of Wheels & tyres of any given vehicle
21 Practice on High pressure washing of different vehicles.
22 Practice on High pressure lubrication of different vehicles.
23 Test & revision.

LIST OF EXPERIMENTS

1 Identification of different tools, gauges, instruments used in Automobile labs & their applications. 6
2 Identification of major components in Two, Three & Four wheeler chassis. 6
3 Understand, dismantle & assemble of single cylinder Two stroke petrol engine. 12
4 Understand, dismantle & assemble of single cylinder Four stroke petrol engine. 12
5 Calculate the swept volume & compression ratio of a single cylinder engine assuming the clearence
3
volume.
6 Check the compression pressure of a given petrol engine using Compression gauge. 3
7 Changing of engine oil and oil filter in four stroke engine. 3
8 Changing of fuel filter in four stroke engine. 3
9 Adjusting of belt tension of cooling / charging system. 6
10 Setting of valve clearence 3
11 Cleaning and adjustment of spark plug gap. 3
12 Use of Torque wrench 3
13 Removal of Wheels & tyres of any given vehicle 6
14 Washing of different vehicles using High pressure washing system. 9
15 Lubrication of different vehicles using High pressure grease gun. 9
16 Test & revision. 9
Total Contact hours 96