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Heater Metanol
Heater Metanol
Fungsi : Memanaskan ACH masuk reaktor hidrolisis dari suhu 30°C menjadi 130°C
T1 = 30 °C
t2 = 155 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 8.6082935242
C5H8O2 100 0
C4H7NO 85 89.3237045688
C4H7NOH2SO4 183 0
H2SO4 98 0
NH4HSO4 115 0
Total 97.9319980931
Media Pemanas
Medium pemanas yang digunakan adalah steam jenuh (saturated steam) pada suhu
P = 80
λs = 901.1
= 2095.9586
massa steam = Qs / λs
= 1135.888112077
t1 = 155.5722222222
t2 = 155.5722222222
ta = 155.5722222222
∆T LMTD
Hot fluid
°C F
155.5722 312.0300 Higher Temp.
155.5722 312.0300 Lower Temp.
0 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 95.2539457908
SHELL
ID shell = 17 1/4
Baffle space = 13
Pass = 1
ID S C ' B
aS
144 PT
Flow area (as) = 0.31
De G S
Re S
Pada, ta = 312.03
μ = 0.0348484049
De = 0.99
= 0.0825
Re shell (Res) = Gs.De/μ
= 19126.4062299911
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 65
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho = 1500
Clean Overall coefficient (Uc)
hio.ho
Uc
hio ho
Uc = 58.4698395385
Rd = 0.0047335311
Required surface
Q
A
UD ΔTLMTD
A= 435.6352
f = 0.002
ρ = 55.9960718946
s = 0.8959371503
N+1 = 12 L/B
= 14.84
2
f G S D S (N 1)
ΔP S
10
5,2 10 De s
∆Ps = 0.00054
lisis dari suhu 30°C menjadi 130°C
HEATER
kg/jam
0
154.9492834358
0
7592.5148883518
0
0
0
7747.4641717875
kg/jam
lb/jam
°C = 86 °F
°C = 266 °F
°C = 176 °F
°C = 86 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qkeluar - Qmasuk
2380774.45714557 kJ/jam
2256538.50364834 Btu/jam
Cold fluid
Difference
°C F
130.00 266.00 46.03
30.00 86.00 226.03
180.00 180.00
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
50 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft /ft
2
luas permukaan per linear pipa
≈ 104 buah
SHELL
in 1.08 ft
in (0.2-1 )ID
k reaktor hidrolisis)
ft2
Btu/jam.ft2.ºF
L (Steam)
in Flow area
in a't
in Nt at'
at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
𝜇)/𝑘)^(1/3
)
Btu/jam ft2 F (Kern, p.164)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.34 ft2/lin ft (eksternal surface per foot length)
1266.3813953488 lin ft
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 130 °C
t1 = 155 °C
= 303 K
= 403 K
= 353 K
= 303 K
= 298 K
°F
= 428.5722222222 K
= 428.5722222222 K
= 428.5722222222 K
μ, Cp μ . Xi, Cp
0.2916935743 0
0.3522551926 0.0309634864
0.3211174142 0
3.1790975532 2.899652577
3.1790975532 0
5.7068088989 0
60.7800292936 0
2.9306160634
ork, 2008, halaman 805)
TUBE
OD tube = 1 in
ID tube = 0.87 in
BWG = 16
a't = 0.594 in2
a" = 0.2618 ft2/ft
L = 16 ft
Pitch = 1 1/4 in
Passes = 6
TUBE (ACH)
= 0.594 in2
= 0.0715 ft2
= w/at
= 238884.118355332 lb/ft2 jam
= 176 °F
= 0.0725 ft
= 7.0894181516 lb/ft jam
= 2442.9506357905
= 220.6896551724
= 10 (Kern, Fig.24)
= 3.1455854935 kJ/kg K
= 0.7513101876 Btu/lb ° F
= 0.1564272236 Btu/ft hr F
= 3.2412001067
𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
𝑤 )^0.14
= 0.6550352435 psi
= 0.0814516514
ΔP t ΔP R
T = 428.5722222222 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 353 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 353 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 428.5722222222 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 353 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
C n (micropoise) n (cP)
-1.62E-05 144.0559621088 0.0144055962
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 85.7214471246 32 0
5.35E-07 75.1727504621 18 0.0879007239
3.78E-06 196.0826705543 100 0
3.62E-06 258.9318513113 85 0.9120992761
2.77E-06 194.0827031865 183 0
1.03E-06 147.1267112134 98 0
5.51E-09 84.4074534274 115 0
1
T n
1
TC
AB
2.6787952226 0
4.1762639146 0.367096621
1.9608267055 0
3.0462570743 2.778488872
1.0605612196 0
1.5012929716 0
0.7339778559 0
15.1579749641 3.145585494
xi.ρ (kg/m3)
0
85.7595251513
0
799.2199498962
0
0
0
884.97948
HEATER
Fungsi : Memanaskan H2SO4 masuk reaktor hidrolisis dari suhu 30°C menjadi 130
T1 = 30 °C
t2 = 155 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 10.1532451347
C5H8O2 100 0
C4H7NO 85 0
C4H7NOH2SO4 183 0
H2SO4 98 91.3792062125
NH4HSO4 115 0
Total 101.5324513472
Media Pemanas
Medium pemanas yang digunakan adalah steam jenuh (saturated steam) pada suhu
P = 80
λs = 901.1
= 2095.9586
massa steam = Qs / λs
= 676.9438313868
t1 = 155.5722222222
t2 = 155.5722222222
ta = 155.5722222222
∆T LMTD
Hot fluid
°C F
155.5722 312.0300 Higher Temp.
155.5722 312.0300 Lower Temp.
0 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 63.0750416864
SHELL
ID shell = 15 1/4
Baffle space = 11
Pass = 1
ID S C ' B
aS
144 PT
Flow area (as) = 0.24
De G S
Re S
Pada, ta = 312.03
μ = 0.0348484049
De = 0.99
= 0.0825
Re shell (Res) = Gs.De/μ
= 14584.4134599884
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 40
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho = 1500
Clean Overall coefficient (Uc)
hio.ho
Uc
hio ho
Uc = 45.9340271597
Rd = 0.004300885
Required surface
Q
A
UD ΔTLMTD
A= 309.9712
f = 0.002
ρ = 55.9960718946
s = 0.8959371503
N+1
2 = 12 L/B
Gt = L 16.79 n
1 2 0
10 f G S D S (N 1) Ds
ΔP S
10
5,2 10 De s
∆Ps = 0.00031
drolisis dari suhu 30°C menjadi 130°C
HEATER
kg/jam
0
182.758412425
0
0
0
8955.1622088272
0
9137.9206212522
kg/jam
lb/jam
°C = 86 °F
°C = 266 °F
°C = 176 °F
°C = 86 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qkeluar - Qmasuk
1418846.24511212 kJ/jam
1344806.59150343 Btu/jam
Cold fluid
Difference
°C F
130.00 266.00 46.03
30.00 86.00 226.03
180.00 180.00
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
45 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft /ft
2
luas permukaan per linear pipa
≈ 74 buah
SHELL
in 0.95 ft
in (0.2-1 )ID
k reaktor hidrolisis)
ft2
Btu/jam.ft2.ºF
L (Steam)
in Flow area
in a't
Nt at'
in at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
𝜇)/𝑘)^(1/3
)
Btu/jam ft2 F (Kern, p.164) hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.34 ft2/lin ft (eksternal surface per foot length)
901.0790697674 lin ft
n
Ds
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 130 °C
t1 = 155 °C
= 303 K
= 403 K
= 353 K
= 303 K
= 298 K
°F
= 428.5722222222 K
= 428.5722222222 K
= 428.5722222222 K
μ, Cp μ . Xi, Cp
0.2916935743 0
0.3522551926 0.0352255193
0.3211174142 0
3.1790975532 0
3.1790975532 0
5.7068088989 5.136128009
60.7800292936 0
5.1713535282
ork, 2008, halaman 805)
TUBE
OD tube = 1 in
ID tube = 0.87 in
BWG = 16
a't = 0.594 in2
a" = 0.2618 ft2/ft
L = 16 ft
Pitch = 1 1/4 in
Passes = 6
TUBE (ACH)
= 0.594 in2
= 0.050875 ft2
= w/at
= 395983.146142997 lb/ft2 jam
= 176 °F
= 0.0725 ft
= 12.5099592639 lb/ft jam
= 2294.8738273004
= 220.6896551724
= 6 (Kern, Fig.24)
= 1.7687900659 kJ/kg K
= 0.4224682492 Btu/lb ° F
= 0.2322409374 Btu/ft hr F
= 2.8338078448
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.9448762389 psi
= 0.2850624718
ΔP t ΔP R
T = 428.5722222222 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 353 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 353 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 428.5722222222 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 353 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
C n (micropoise) n (cP)
-1.62E-05 144.0559621088 0.0144055962
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 85.7214471246 32 0
5.35E-07 75.1727504621 18 0.1
3.78E-06 196.0826705543 100 0
3.62E-06 258.9318513113 85 0
2.77E-06 194.0827031865 183 0
1.03E-06 147.1267112134 98 0.9
5.51E-09 84.4074534274 115 0
1
T n
1
TC
AB
2.6787952226 0
4.1762639146 0.417626391
1.9608267055 0
3.0462570743 0
1.0605612196 0
1.5012929716 1.351163674
0.7339778559 0
15.1579749641 1.768790066
xi.ρ (kg/m3)
0
97.5640715544
0
0
0
1588.2193803641
0
1685.78345
HEATER
Fungsi : Memanaskan metanol masuk reaktor esterifikasi dari suhu 30°C menjadi
T1 = 30 °C
t2 = 155 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 90.5702070778
H2O 18 3.2859939076
Total 93.8562009854
massa umpan = 2957.3945168265
= 6519.931099686
T1 = 30
T2 = 150
Ta = 90
Panas masuk
T = 30
Tref = 25
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 90.5702070778
H2O 18 3.2859939076
Total 93.8562009854
Panas keluar
T = 150
Tref = 25
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 90.5702070778
H2O 18 3.2859939076
Total 93.8562009854
Media Pemanas
Medium pemanas yang digunakan adalah steam jenuh (saturated steam) pada suhu
P = 80
λs = 901.1
= 2095.9586
massa steam = Qs / λs
= 469.2411385988
t1 = 155.5722222222
t2 = 155.5722222222
ta = 155.5722222222
∆T LMTD
Hot fluid
°C F
155.5722 312.0300 Higher Temp.
155.5722 312.0300 Lower Temp.
0 Difference
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 2
Schedule number = 40
Outside diameter (OD) = 2.38
Inside Diameter (ID) = 2.067
Flow area (ao) = 3.35
Inside surface area (Ai) = 0.542
Outside surface area (Ao) = 0.622
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 154.525610804
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho = 1500
hio.ho
Uc
hio ho
Uc = 289.3323890776
Required surface
Q
A
UD ΔTLMTD
A= 59.91
A terkoreksi
A = 65.25
UD terkoreksi
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷) = 206.03
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.0014
De' = (ID-Odi)
= 0.0339166667
Ren' = De'.Ga/μ
= 121758.451156319
Friction factor (f) = 0.0035+(0.264/(Ren'^0.42))
f = 0.0054306089
ρ = 55.9960718946
L = 150
g = 418000000
∆ Fa = 0.5735917846
V = 0.6205957442
g' = 32.2
Ft = 0.0179412614
∆ Pa = 0.2300244929
fikasi dari suhu 30°C menjadi 150°C
HEATER
kg/jam
2898.24662649
59.1478903365
2957.3945168265
kg/jam
lb/jam
°C = 86 °F
°C = 302 °F
°C = 194 °F
°C = 86 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
°C = 302 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
Qkeluar - Qmasuk
983509.999920032 kJ/jam
932187.497594205 Btu/jam
312
psi
Btu/lb
kJ/kg
°C = 312.03 °F
°C = 312.03 °F
°C = 312.03 °F
Cold fluid
Difference
°C F
150.00 302.00 10.03
30.00 86.00 226.03
216.00 216.00
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
Btu/jam.ft2.ºF (Kern, tabel 8, p.840)
200 Btu/jam.ft2.ºF
in =
=
in = 0.1983333333 ft
in = 0.17225 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
(Hot fluid)
D
ft 2
Flow area (Ap)
L/D
jH
k
Btu/jam ft F2
(Kern, p.164)
((𝑐 .
𝜇)/𝑘)^(1/3
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.44 ft2/lin ft (eksternal surface per foot length)
154.53 lin ft
ft
30 ft
buah ≈ 5 buah
ft
ft2
Btu/jam.ft2.F
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft3
ρ
ft
g
ft
∆ Fp
fps
∆Pp
ft
t1 = 155 °C
= 303 K
= 298 K
= 423 K
= 298 K
= 428.5722222222 K
= 428.5722222222 K
= 428.5722222222 K
μ, Cp μ . Xi, Cp
0.2644519031 0.2551931932
0.3117685405 0.01091531
0.2661085031
INNER PIPE
Normal pipe size (NPS) = 1 1/4 in
Schedule number = 40
Outside diameter (OD) = 1.66 in
Inside Diameter (ID) = 1.38 in
Flow area (ao) = 1.5 in2
Inside surface area (Ai) = 0.362 ft2/ft
Outside surface area (Ao) = 0.435 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.115 ft
= πD /4
2
= 0.010381625 ft2
= Wc/Ap
= 628026.065253368 lb/ft2 jam
= 194 °F
= 0.6437398866 lb/ft jam
= (Gp.ID)/μ
= 112192.826655856
= 173.9130434783
= 280
= 2.7721990366 kJ/kg K
= 0.6621283645 Btu/lb ° F
= 0.1141621114 Btu/ft hr F
= 1.5513514876
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 45.4184274877 lb/ft3
= 418000000
= 150 ft
= 0.115 ft
= 6.5607186689
T = 428.5722222222 K
Komponen BM (kg/kmol) A B C
H2O 18 -36.826 4.29E-01 -1.62E-05
HEAT CAPACITY OF LIQUID
T = 363 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C D
CH3OH 40.152 3.10E-01 -1.03E-03 1.46E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
Total
T = 363 K
Komponen A B C k liquid (W/mK)
CH3OH -1.1793 6.19E-01 5.13E+02 0.180362947
H2O -0.2758 4.61E-03 -5.54E-06 0.6684743321
Total
Densitas
ta = 428.5722222222 K
Komponen A B n Tc
H2O 0.3471 0.274 0.28571 647.13
Ta = 363 K
Komponen A B n Tc
CH3OH 0.27197 0.27192 0.2331 512.58
H2O 0.3471 0.274 0.28571 647.13
Total
n (micropoise) n (cP)
144.0559621088 0.0144055962
Cp (kJ/kmol K) BM (kg/kmol) xi Cp (kJ/kg K) Cp.xi
T n
1
AB TC
Fungsi : Memanaskan produk reaktor hidrolisis masuk reaktor esterifikasi dari suh
T1 = 130 °C
t2 = 155 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 18.7615386589
C5H8O2 100 1.8214458517
C4H7NO 85 1.8214458517
C4H7NOH2SO4 183 97.0117899291
H2SO4 98 74.6792799209
NH4HSO4 115 1.1728803012
Total 195.2683805136
Media Pemanas
Medium pemanas yang digunakan adalah steam jenuh (saturated steam) pada suhu
P = 80
λs = 901.1
= 2095.9586
massa steam = Qs / λs
= 324.364942803
t1 = 155.5722222222
t2 = 155.5722222222
ta = 155.5722222222
∆T LMTD
Hot fluid
°C F
155.5722 312.0300 Higher Temp.
155.5722 312.0300 Lower Temp.
0 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 108.51776261
SHELL
ID shell = 17 1/4
Baffle space = 13
Pass = 1
ID S C ' B
aS
144 PT
Flow area (as) = 0.31
De G S
Re S
Pada, ta = 312.03
μ = 0.0348484049
De = 0.99
= 0.0825
Re shell (Res) = Gs.De/μ
= 5461.748914226
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 42
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho = 1500
Clean Overall coefficient (Uc)
hio.ho
Uc
hio ho
Uc = 72.5108813295
Rd = 0.0034104514
Required surface
Q
A
UD ΔTLMTD
A= 469.1456
f = 0.0023
ρ = 55.9960718946
s = 0.8959371503
N+1 = 12 L/B
= 14.84
2
f G S D S (N 1)
ΔP S
10
5,22 10 De s
∆Ps = 0.00005
masuk reaktor esterifikasi dari suhu 130°C menjadi 150°C
HEATER
kg/jam
0
337.7076958608
182.144585173
154.8228973971
17753.1575570259
7318.5694322516
134.8812346364
25881.2834023448
kg/jam
lb/jam
°C = 266 °F
°C = 302 °F
°C = 284 °F
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 302 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qkeluar - Qmasuk
679855.491406542 kJ/jam
644378.592298474 Btu/jam
Cold fluid
Difference
°C F
150.00 302.00 10.03
130.00 266.00 46.03
36.00 36.00
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
60 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft /ft
2
luas permukaan per linear pipa
≈ 112 buah
SHELL
in 1.08 ft
in (0.2-1 )ID
k reaktor hidrolisis)
ft2
Btu/jam.ft2.ºF
L (Steam) TUBE
in Flow area
in a't
Nt at'
in at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
𝜇)/𝑘)^(1/3
)
Btu/jam ft2 F (Kern, p.164) hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.34 ft2/lin ft (eksternal surface per foot length)
1363.7953488372 lin ft
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 150 °C
t1 = 155 °C
= 403 K
= 423 K
= 413 K
= 403 K
= 298 K
°F
= 428.5722222222 K
= 428.5722222222 K
= 428.5722222222 K
μ, Cp μ . Xi, Cp
0.1621547788 0
0.1960770054 0.018839232
0.1988008158 0.0018543961
1.1756357147 0.010966224
1.1756357147 0.5840706247
3.3126233643 1.2668939377
25.1776956218 0.1512299285
2.0338543429
ork, 2008, halaman 805)
TUBE
OD tube = 1 in
ID tube = 0.87 in
BWG = 16
a't = 0.594 in2
a" = 0.2618 ft2/ft
L = 16 ft
Pitch = 1 1/4 in
Passes = 2
TUBE (Produk reaktor hidrolisis)
= 0.594 in2
= 0.231 ft2
= w/at
= 247006.039023711 lb/ft2 jam
= 284 °F
= 0.0725 ft
= 4.9200726347 lb/ft jam
= 3639.7710275519
= 220.6896551724
= 15 (Kern, Fig.24)
= 1.6272918943 kJ/kg K
= 0.3886719916 Btu/lb ° F
= 0.1991573399 Btu/ft hr F
= 2.1254594036
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.1683196958 psi
= 0.0618197474
ΔP t ΔP R
T = 428.5722222222 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 413 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 413 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 428.5722222222 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 413 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
C n (micropoise) n (cP)
-1.62E-05 144.0559621088 0.0144055962
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 95.6750287206 32 0
5.35E-07 77.2234703759 18 0.0960807818
3.78E-06 215.6991122723 100 0.0093279099
3.62E-06 276.9561118493 85 0.0093279099
2.77E-06 207.4290996765 183 0.4968125903
1.03E-06 153.0096194974 98 0.3824443042
5.51E-09 82.7329036749 115 0.006006504
1
T n
1
TC
AB
2.9898446475 0
4.2901927987 0.412205078
2.1569911227 0.020120219
3.2583071982 0.030393196
1.133492348 0.563133269
1.5613226479 0.597118954
0.7194165537 0.004321178
16.1095673167 1.627291894
xi.ρ (kg/m3)
0
87.8219286267
7.3012028113
7.6060781764
405.4565629244
645.4497964111
12.3840727785
1166.01964
HEATER
Fungsi : Memanaskan recycle MD-03 masuk reaktor esterifikasi dari suhu 89°C m
T1 = 89 °C
t2 = 155 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 64.6486568088
H2O 18 5.7465472719
Total 70.3952040806
massa umpan = 2172.1948687742
= 4788.8642515969
T1 = 85.1985896376
T2 = 150
Ta = 117.5992948188
Panas masuk
T = 85.1985896376
Tref = 25
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 64.6486568088
H2O 18 5.7465472719
Total 70.3952040806
Panas keluar
T = 150
Tref = 25
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 64.6486568088
H2O 18 5.7465472719
Total 70.3952040806
Media Pemanas
Medium pemanas yang digunakan adalah steam jenuh (saturated steam) pada suhu
P = 80
λs = 901.1
= 2095.9586
massa steam = Qs / λs
= 196.7197647661
t1 = 155.5722222222
t2 = 155.5722222222
ta = 155.5722222222
∆T LMTD
Hot fluid
°C F
155.5722 312.0300 Higher Temp.
155.5722 312.0300 Lower Temp.
0 Difference
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 2
Schedule number = 40
Outside diameter (OD) = 2.38
Inside Diameter (ID) = 2.067
Flow area (ao) = 3.35
Inside surface area (Ai) = 0.542
Outside surface area (Ao) = 0.622
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 97.6635388374
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho = 1500
hio.ho
Uc
hio ho
Uc = 301.8279768371
A= 36.65
A terkoreksi
A = 39.15
UD terkoreksi
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷) = 217.03
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.00129
De' = (ID-Odi)
= 0.0339166667
Ren' = De'.Ga/μ
= 51044.744161348
ρ = 55.9960718946
L = 90
g = 418000000
∆ Fa = 0.0699626728
V = 0.2601720923
g' = 32.2
Ft = 0.0031532384
∆ Pa = 0.028431971
sterifikasi dari suhu 89°C menjadi 150°C
HEATER
kg/jam
2068.7570178802
103.437850894
2172.1948687742
kg/jam
lb/jam
°C = 185.3574613476 °F
°C = 302 °F
°C = 243.6787306738 °F
°C = 185.3574613476 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
°C = 302 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
Qkeluar - Qmasuk
412316.482751514 kJ/jam
390800.571732091 Btu/jam
312
psi
Btu/lb
kJ/kg
°C = 312.03 °F
°C = 312.03 °F
°C = 312.03 °F
Cold fluid
Difference
°C F
150.00 302.00 10.03
85.20 185.36 126.67
116.64 116.64
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
Btu/jam.ft2.ºF (Kern, tabel 8, p.840)
200 Btu/jam.ft2.ºF
in =
=
in = 0.1983333333 ft
in = 0.17225 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
Hot fluid)
D
ft 2
Flow area (Ap)
L/D
jH
k
Btu/jam ft F2
(Kern, p.164)
((𝑐 .
𝜇)/𝑘)^(1/3
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.44 ft2/lin ft (eksternal surface per foot length)
84.25 lin ft
ft
30 ft
buah ≈ 3 buah
ft
ft2
Btu/jam.ft2.F
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft 3
ρ
ft
g
ft
∆ Fp
fps
∆Pp
ft
t1 = 155 °C
= 358.1985896376 K
= 298 K
= 423 K
= 298 K
= 428.5722222222 K
= 428.5722222222 K
= 428.5722222222 K
μ, Cp μ . Xi, Cp
0.2024912323 0.1859613358
0.2352575052 0.0192046943
0.2051660301
INNER PIPE
Normal pipe size (NPS) = 1 1/4 in
Schedule number = 40
Outside diameter (OD) = 1.66 in
Inside Diameter (ID) = 1.38 in
Flow area (ao) = 1.5 in2
Inside surface area (Ai) = 0.362 ft2/ft
Outside surface area (Ao) = 0.435 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.115 ft
= πD /4
2
= 0.010381625 ft2
= Wc/Ap
= 461282.72323426 lb/ft2 jam
= 243.6787306738 °F
= 0.4963146813 lb/ft jam
= (Gp.ID)/μ
= 106882.820851222
= 173.9130434783
= 300
= 2.9683817728 kJ/kg K
= 0.708985806 Btu/lb ° F
= 0.1226050658 Btu/ft hr F
= 1.4211134483
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 43.8481791071 lb/ft3
= 418000000
= 90 ft
= 0.115 ft
= 2.2955021597
T = 428.5722222222 K
Komponen BM (kg/kmol) A B C
H2O 18 -36.826 4.29E-01 -1.62E-05
HEAT CAPACITY OF LIQUID
T = 390.5992948188 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C D
CH3OH 40.152 3.10E-01 -1.03E-03 1.46E-06
H2O 92.053 -4.00E-02 -2.11E-04 5.35E-07
Total
T = 390.5992948188 K
Komponen A B C k liquid (W/mK)
CH3OH -1.1793 6.19E-01 5.13E+02 0.1704104234
H2O -0.2758 4.61E-03 -5.54E-06 0.6805555962
Total
Densitas
ta = 428.5722222222 K
Komponen A B n Tc
H2O 0.3471 0.274 0.28571 647.13
Ta = 390.5992948188 K
Komponen A B n Tc
CH3OH 0.27197 0.27192 0.2331 512.58
H2O 0.3471 0.274 0.28571 647.13
Total
n (micropoise) n (cP)
144.0559621088 0.0144055962
Cp (kJ/kmol K) BM (kg/kmol) xi Cp (kJ/kg K) Cp.xi
T n
1
TC
AB
Fungsi : Menurunkan suhu produk reaktor esterifikasi masuk MD-01 dari suhu 15
T1 = 150 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 65.9680171518
H2O 18 27.7940798384
C5H8O2 100 91.0722925865
C4H7NO 85 1.8214458517
C4H7NOH2SO4 183 7.7609431943
H2SO4 98 74.6792799209
NH4HSO4 115 90.423727036
Total 359.5197855797
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
134.6565 274.3817 Higher Temp.
125.0000 257.0000 Lower Temp.
17.38169694 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 106.415690492
SHELL
ID shell = 17 1/4
Baffle space = 13
Pass = 1
ID S C ' B
aS
144 PT
Flow area (as) = 1/3
De G S
Re S
Pada, ta = 99.5
μ = 1.6912416261
De = 0.99
= 0.0825
Re shell (Res) = Gs.De/μ
= 2590.0579341316
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 26
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, ta = 99.5
k = 0.3597410869
c = 4.1837937877
= 0.9992819785
μ = 1.6912
((𝑐 . = 1.6748190447
𝜇)/𝑘)^(1/3
)
((𝑐 .
𝜇)/𝑘)^(1/3
)
ho = 189.8791734524
hio.ho
Uc
hio ho
Uc = 66.4251483885
Rd = 0.1603581897
Required surface
Q
A
UD ΔTLMTD
A= 469.15
f = 0.0027
ρ = 63.4328916168
s = 1.0149262659
N+1 = 12 L/B
= 14.84
2
f G S D S (N 1)
ΔP S
10
5,22 10 De s
∆Ps = 0.02786424
si masuk MD-01 dari suhu 150°C menjadi 125°C
COOLER
HEATER
kg/jam
2110.9765488573
500.2934370913
9107.2292586505
154.8228973971
1420.2526045621
7318.5694322516
10398.7286091355
31010.8727879454
kg/jam
lb/jam
°C = 274.38169694 °F
°C = 257 °F
°C = 265.69084847 °F
°C = 274.38169694 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 257 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
468821.895618324 kJ/jam
444357.362639273 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 161.38
30.00 86.00 171.00
27.00 9.62
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
6 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft2/ft luas permukaan per linear pipa
≈ 112 buah
SHELL
in 1.078125 ft
in (0.2-1 )ID
reaktor esterifikasi)
ft2
Btu/jam.ft2.ºF
(water) TUBE (
in Flow area
in a't
Nt at'
in at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
°F 𝜇)/𝑘)^(1/3
Btu/ft hr F )
kJ/kg K hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
Btu/lb ° F
(𝜇/𝜇_𝑤 )^0.14
lb/ft jam
hi
hio = hi x 𝐼𝐷/𝑂𝐷
Btu/jam ft2 F
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.344 ft2/lin ft (eksternal surface per foot length)
1363.7953488372 lin ft
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 125 °C
t1 = 30 °C
= 407.6564983 K
= 398 K
= 402.82824915 K
= 407.6564983 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.1795829388 0.0329515394
0.2120763122 0.0163953868
0.2153424221 0.054549788
1.3655179282 0.0069181644
1.3655179282 0.0294773959
3.4567706236 0.71803876
28.6996248251 7.2183149449
8.0766459793
ork, 2008, halaman 805)
TUBE
OD tube = 1 in
ID tube = 0.87 in
BWG = 16
a't = 0.594 in2
a" = 0.2618 ft2/ft
L = 16 ft
Pitch = 1 1/4 in
Passes = 2
TUBE (Produk reaktor esterifikasi)
= 0.594 in2
= 0.231 ft2
= w/at
= 295961.863055239 lb/ft2 jam
= 265.69084847 °F
= 0.0725 ft
= 19.5381173689 lb/ft jam
= 1098.2242898016
= 220.6896551724
= 1.9470675623 kJ/kg K
= 0.4650490977 Btu/lb ° F
= 1.3747488926 Btu/ft hr F
= 1.8766619441
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.2864097561 psi
= 3.0936047133
ΔP t ΔP R
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 402.82824915 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 402.82824915 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 402.82824915 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 93.644396341 32 0.1834892537
5.35E-07 76.6660166123 18 0.0773089019
3.78E-06 211.7358063845 100 0.2533164967
3.62E-06 273.4993931234 85 0.0050663299
2.77E-06 205.3173246716 183 0.021586971
1.03E-06 152.1019031793 98 0.2077195273
5.51E-09 83.0130330324 115 0.2515125194
1
T n
1
TC
AB
2.9263873857 0.536960637
4.2592231451 0.329275864
2.1173580638 0.536361727
3.2176399191 0.016301625
1.1219525938 0.024219558
1.5520602365 0.322393219
0.7218524612 0.181554931
15.9164738052 1.947067562
xi.ρ (kg/m3)
123.8796402753
71.5050265259
202.0317948076
4.1854435283
17.7830315869
353.3183729256
521.7779462623
1294.48126
COOLER
Fungsi : Menurunkan suhu recycle MD-02 ke reaktor hidrolisis dari suhu 203.7°C
T1 = 203.7 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 0
C5H8O2 100 1.8214458517
C4H7NO 85 1.7485880177
C4H7NOH2SO4 183 7.3728960346
H2SO4 98 3.733963996
NH4HSO4 115 0
Total 14.6768939
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
203.7600 398.7680 Higher Temp.
130.0000 266.0000 Lower Temp.
132.768 Difference
∆T LMTD = 228.8243961819
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 3
Schedule number = 40
Outside diameter (OD) = 3.5
Inside Diameter (ID) = 3.068
Flow area (ao) = 7.38
Inside surface area (Ai) = 0.804
Outside surface area (Ao) = 0.917
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 10.0531159162
= 0.0204330267
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, Ta = 332.384
k = 0.1166840582
c = 1.6729767925
= 0.399583642
μ = 3.2285
((𝑐 . = 2.2277482275
𝜇)/𝑘)^(1/3
)
ho = 69.3231585556
hio.ho
Uc
hio ho
Uc = 57.4126335887
Required surface
Q
A
UD ΔTLMTD
Q
A
UD ΔTLMTD
A= 19.15
A terkoreksi
A = 186.60
UD terkoreksi
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷) = 5.03 Btu/jam.ft2.F
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.18153
De' = (ID-Odi)
= 0.0573333333
Ren' = De'.Ga/μ
= 3920.1223480827
L = 300
g = 418000000
∆ Fa = 3.6142297962
V = 0.9768265175
g' = 32.2
Ft = 0.0444498468
∆ Pa = 1.5949112607
aktor hidrolisis dari suhu 203.7°C menjadi 130°C
COOLER
HEATER
kg/jam
0
0
182.144585173
148.6299815012
1349.239974334
365.9284716126
0
2045.9430126207
kg/jam
lb/jam
°C = 398.768 °F
°C = 266 °F
°C = 332.384 °F
°C = 398.768 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
226443.659616531 kJ/jam
214627.150126762 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 285.77
30.00 86.00 180.00
27.00 -105.77
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
5 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
in =
=
in = 0.2916666667 ft
in = 0.2556666667 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
US (Hot fluid)
D
ft 2
Flow area (Ap)
jH
°F k
Btu/ft hr F
kJ/kg K ((𝑐 .
Btu/lb ° F 𝜇)/𝑘)^(1/3
lb/ft jam
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
Btu/jam ft F 2
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.62 ft2/lin ft (eksternal surface per foot length)
301.59 lin ft
ft
30 ft
buah ≈ 10 buah
ft
ft2
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft3
ρ
ft
g
ft
∆ Fp
fps
∆Pp
ft
t1 = 30 °C
= 476.76 K
= 403 K
= 439.88 K
= 476.76 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.1220097868 0
0.1637643798 0
0.1604693189 0.0199147161
0.8151459381 0.0971155361
0.8151459381 0.4094862507
3.1762831006 0.8080815205
18.3405757686 0
1.3345980234
INNER PIPE
Normal pipe size (NPS) = 2 in
Schedule number = 40
Outside diameter (OD) = 2.38 in
Inside Diameter (ID) = 2.067 in
Flow area (ao) = 3.35 in2
Inside surface area (Ai) = 0.542 ft2/ft
Outside surface area (Ao) = 0.622 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.17225 ft
= πD /4
2
= 0.0232909991 ft2
= Wc/Ap
= 341296.877930161 lb/ft2 jam
= 99.5 °F
= (Gp.ID)/μ
= 34760.4897579792
= 87.0827285922
= 110
= 4.1837937877 kJ/kg K
= 0.9992819785 Btu/lb ° F
= 0.3597410869 Btu/ft hr F
= 1.6748190447
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.0067684952
= 63.4328916168 lb/ft3
= 418000000
= 300 ft
= 0.17225 ft
= 1.6328394216
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 439.88 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 439.88 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 439.88 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 101.8419316655 32 0
5.35E-07 79.1551254574 18 0
3.78E-06 227.7525013659 100 0.1241029515
3.62E-06 287.1919761201 85 0.1191388334
2.77E-06 212.9533949977 183 0.5023471645
1.03E-06 155.3217678604 98 0.2544110506
5.51E-09 82.0004871314 115 0
1
n
T
1
TC
AB
3.1825603645 0
4.3975069699 0
2.2775250137 0.282647576
3.3787291308 0.402537847
1.1636797541 0.584571225
1.5849159986 0.403220144
0.7130477142 0
16.6979649457 1.672976793
xi.ρ (kg/m3)
0
0
91.9622362751
93.6575124781
399.5505349875
420.3601294388
0
1005.53041
COOLER
Fungsi : Menurunkan suhu recycle MD-04 masuk reaktor hidrolisis dari suhu 284°
T1 = 284 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 0
C5H8O2 100 0
C4H7NO 85 0
C4H7NOH2SO4 183 0.3880471597
H2SO4 98 68.8169564471
NH4HSO4 115 1.1728803012
Total 70.377883908
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
284.0000 543.2000 Higher Temp.
130.0000 266.0000 Lower Temp.
277.2 Difference
∆T LMTD = 287.1593079664
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 4
Schedule number = 40
Outside diameter (OD) = 4.5
Inside Diameter (ID) = 4.026
Flow area (ao) = 12.7
Inside surface area (Ai) = 1.055
Outside surface area (Ao) = 1.178
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 30.8205607713
= 0.0215802824
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, Ta = 404.6
k = 0.3834921823
c = 1.6024113919
= 0.3827293857
μ = 8.6388
((𝑐 . = 2.0505111856
𝜇)/𝑘)^(1/3
)
ho = 233.601712056
hio.ho
Uc
hio ho
Uc = 80.9781619762
Required surface
Q
A
UD ΔTLMTD
Q
A
UD ΔTLMTD
A= 86.76
UD terkoreksi
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷) = 51.37 Btu/jam.ft2.F
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.007
De' = (ID-Odi)
= 0.0438333333
Ren' = De'.Ga/μ
= 3602.5665580933
ρ = 99.8777216707
L = 120
g = 418000000
∆ Fa = 7.9225439847
V = 1.9746381452
g' = 32.2
Ft = 0.1816395561
∆ Pa = 5.6210235282
aktor hidrolisis dari suhu 284°C menjadi 130°C
COOLER
HEATER
kg/jam
0
0
0
0
71.0126302281
6744.0617318198
134.8812346364
6949.9555966843
kg/jam
lb/jam
°C = 543.2 °F
°C = 266 °F
°C = 404.6 °F
°C = 543.2 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
1712530.32965887 kJ/jam
1623165.35946629 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 430.20
30.00 86.00 180.00
27.00 -250.20
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
50 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
in =
=
in = 0.375 ft
in = 0.3355 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
(Hot fluid)
D
ft 2
Flow area (Ap)
jH
°F k
Btu/ft hr F
kJ/kg K ((𝑐 .
Btu/lb ° F 𝜇)/𝑘)^(1/3
lb/ft jam
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
Btu/jam ft F 2
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.92 ft2/lin ft (eksternal surface per foot length)
123.28 lin ft
ft
30 ft
buah ≈ 4 buah
ft
ft2
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft3
ρ
ft
g
ft
∆ Fp
fps
∆Pp
ft
t1 = 30 °C
= 557 K
= 403 K
= 480 K
= 557 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.0754052296 0
0.1314596888 0
0.1144733696 0
0.5040775239 0
0.5040775239 0.0027793653
3.4411436298 3.3648217046
12.2095595703 0.203478012
3.5710790819
INNER PIPE
Normal pipe size (NPS) = 3 in
Schedule number = 40
Outside diameter (OD) = 3.5 in
Inside Diameter (ID) = 3.068 in
Flow area (ao) = 7.38 in2
Inside surface area (Ai) = 0.804 ft2/ft
Outside surface area (Ao) = 0.917 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.2556666667 ft
= πD /4
2
= 0.0513118739 ft2
= Wc/Ap
= 1171603.51232967 lb/ft2 jam
= 99.5 °F
= (Gp.ID)/μ
= 177112.459877865
= 78.2268578879
= 60
= 4.1837937877 kJ/kg K
= 0.9992819785 Btu/lb ° F
= 0.3597410869 Btu/ft hr F
= 1.6748190447
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.0051494505
= 63.4328916168 lb/ft3
= 418000000
= 120 ft
= 0.2556666667 ft
= 3.9450640035
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 480 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 480 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 480 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 113.5103616 32 0
5.35E-07 83.38668448 18 0
3.78E-06 250.7902928 100 0
3.62E-06 306.1917248 85 0
2.77E-06 221.622304 183 0.0055137657
1.03E-06 158.7536064 98 0.9778207673
5.51E-09 80.9296607232 115 0.016665467
1
n
T
1
TC
AB
3.5471988 0
4.6325935822 0
2.507902928 0
3.6022555859 0
1.2110508415 0.006677451
1.6199347592 1.584005849
0.7037361802 0.011728092
17.824672677 1.602411392
xi.ρ (kg/m3)
0
0
0
0
4.2065098823
1562.7760191922
32.9040870377
1599.88662
COOLER
Fungsi : Menurunkan suhu produk MD-04 dari suhu 338.8194°C menjadi 45°C
T1 = 338.8194 °C
t2 = 40 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 0
C5H8O2 100 0
C4H7NO 85 0
C4H7NOH2SO4 183 0
H2SO4 98 2.1283594777
NH4HSO4 115 89.2508467348
Total 91.3792062125
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 40
ta = 35
∆T LMTD
Hot fluid
°C F
338.8194 641.8749 Higher Temp.
45.0000 113.0000 Lower Temp.
528.87492 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 98.6363465264
SHELL
ID shell = 17 1/4
Baffle space = 13
Pass = 1
ID S C ' B
aS
144 PT
Flow area (as) = 1/3
De G S
Re S
Pada, ta = 95
μ = 1.7793839869
De = 0.72
= 0.06
Re shell (Res) = Gs.De/μ
= 12791.8422062237
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 70
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, ta = 95
k = 0.3580266988
c = 4.1861643547
= 0.9998481787
μ = 1.7794
((𝑐 . = 1.7064599811
𝜇)/𝑘)^(1/3
)
((𝑐 .
𝜇)/𝑘)^(1/3
)
ho = 712.7846058573
hio.ho
Uc
hio ho
Uc = 174.4222417811
Rd = 0.0294127217
Required surface
Q
A
UD ΔTLMTD
A= 435.64
f = 0.002
ρ = 63.5772431591
s = 1.0172358905
N+1 = 12 L/B
= 14.84
2
f G S D S (N 1)
ΔP S
10
5,22 10 De s
∆Ps = 1.44547
suhu 338.8194°C menjadi 45°C
COOLER
HEATER
kg/jam
0
0
0
0
0
208.5792288192
10263.8473744992
10472.4266033183
kg/jam
lb/jam
°C = 641.87492 °F
°C = 113 °F
°C = 377.43746 °F
°C = 641.87492 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 113 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
2233093.76721824 kJ/jam
2116564.23516349 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 104 °F
°C = 95 °F
Cold fluid
Difference
°C F
40.00 104.00 537.87
30.00 86.00 27.00
18.00 -510.87
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
30 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft2/ft luas permukaan per linear pipa
≈ 104 buah
SHELL
in 1.078125 ft
in (0.2-1 )ID
reaktor esterifikasi)
ft2
Btu/jam.ft2.ºF
LL (water) TUBE (
in Flow area
in a't
Nt at'
in at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
°F 𝜇)/𝑘)^(1/3
Btu/ft hr F )
kJ/kg K hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
Btu/lb ° F
(𝜇/𝜇_𝑤 )^0.14
lb/ft jam
hi
hio = hi x 𝐼𝐷/𝑂𝐷
Btu/jam ft2 F
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.344 ft2/lin ft (eksternal surface per foot length)
1266.3813953488 lin ft
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 45 °C
t1 = 30 °C
= 611.8194 K
= 318 K
= 464.9097 K
= 611.8194 K
= 298 K
= 303 K
= 313 K
= 308 K
μ, Cp μ . Xi, Cp
0.0912167204 0
0.1420885498 0
0.1304172297 0
0.5990593382 0
0.5990593382 0
3.2854501934 0.0765230882
14.1119965205 13.783306846
13.8598299342
ork, 2008, halaman 805)
TUBE
OD tube = 1 in
ID tube = 0.87 in
BWG = 16
a't = 0.594 in2
a" = 0.2618 ft2/ft
L = 16 ft
Pitch = 1 1/4 in
Passes = 6
TUBE (Produk reaktor esterifikasi)
= 0.594 in2
= 0.0715 ft2
= w/at
= 322905.190744163 lb/ft2 jam
= 377.43746 °F
= 0.0725 ft
= 33.5281482758 lb/ft jam
= 698.2379741448
= 220.6896551724
= 0.7281580372 kJ/kg K
= 0.1739175593 Btu/lb ° F
= 8.8444298928 Btu/ft hr F
= 0.8703509057
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.9334002329 psi
= 0.1693933535
ΔP t ΔP R
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 308 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 464.9097 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 464.9097 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 308 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 464.9097 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3509583853 18 4.1861643547
D μ, Cp
-1.26E-05 0.7355598419
C n (micropoise) n (cP)
-1.62E-05 93.7692032 0.0093769203
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 108.746684239 32 0
5.35E-07 81.5951133412 18 0
3.78E-06 241.3418501178 100 0
3.62E-06 298.4514444502 85 0
2.77E-06 218.2477592847 183 0
1.03E-06 157.4452100018 98 0.0232915076
5.51E-09 81.3291813289 115 0.9767084924
1
T n
1
TC
AB
3.3983338825 0
4.5330618523 0
2.4134185012 0
3.5111934641 0
1.1926107065 0
1.6065837755 0.037419758
0.7072102724 0.690738279
17.3624124545 0.728158037
xi.ρ (kg/m3)
0
0
0
0
0
37.7028826981
1948.1337004679
1985.83658
COOLER
Fungsi : Menurunkan suhu produk MD-03 ke dekanter dari suhu 117°C menjadi 4
T1 = 117.82 °C
t2 = 40 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 1.319360343
H2O 18 22.0475325665
C5H8O2 100 89.2508467348
C4H7NO 85 0.0728578341
C4H7NOH2SO4 183 0
H2SO4 98 0
NH4HSO4 115 0
Total 112.6905974784
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 40
ta = 35
∆T LMTD
Hot fluid
°C F
117.8200 244.0760 Higher Temp.
45.0000 113.0000 Lower Temp.
131.076 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 58.0609398982
SHELL
ID shell = 13 1/4
Baffle space = 10
Pass = 1
Pada, ta = 95
μ = 1.7793839869
De = 0.72
= 0.06
Re shell (Res) = Gs.De/μ
= 13688.6456961554
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 65
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, ta = 95
k = 0.3580266988
c = 4.1861643547
= 0.9998481787
μ = 1.7794
((𝑐 .
= 1.7064599811
𝜇)/𝑘)^(1/3
)
((𝑐 .
𝜇)/𝑘)^(1/3
)
ho = 661.8714197246
Uc = 182.4733552069
Rd = 0.007006628
Required surface
Q
A
UD ΔTLMTD
A= 242.95
f = 0.002
ρ = 63.5772431591
s = 1.0172358905
N+1 = 12 L/B
= 19.32
2
f G S D S (N 1)
ΔP S
10
5,22 10 De s
∆Ps = 1.65525
nter dari suhu 117°C menjadi 45°C
COOLER
HEATER
kg/jam
42.2195309771
396.8555861973
8925.0846734775
6.1929158959
0
0
0
9370.3527065479
kg/jam
lb/jam
°C = 244.076 °F
°C = 113 °F
°C = 178.538 °F
°C = 244.076 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 113 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
1409898.68792116 kJ/jam
1336325.94468937 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 104 °F
°C = 95 °F
Cold fluid
Difference
°C F
40.00 104.00 140.08
30.00 86.00 27.00
18.00 -113.08
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
80 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft2/ft luas permukaan per linear pipa
≈ 58 buah
SHELL
in 0.828125 ft
in (0.2-1 )ID
ft2
Btu/jam.ft2.ºF
(water) T
in Flow area
in a't
Nt at'
in at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
°F 𝜇)/𝑘)^(1/3
Btu/ft hr F )
kJ/kg K hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
Btu/lb ° F (𝜇/𝜇_𝑤 )^0.14
lb/ft jam
hi
hio = hi x 𝐼𝐷/𝑂𝐷
hio = hi x 𝐼𝐷/𝑂𝐷
Btu/jam ft2 F
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.344 ft2/lin ft (eksternal surface per foot length)
706.2511627907 lin ft
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 45 °C
t1 = 30 °C
= 390.82 K
= 318 K
= 354.41 K
= 390.82 K
= 298 K
= 303 K
= 313 K
= 308 K
μ, Cp μ . Xi, Cp
0.2876561425 0.0033678241
0.3459838174 0.0676905585
0.3173454944 0.2513373318
3.0947073594 0.0020008207
3.0947073594 0
5.5803066664 0
59.3306975737 0
0.324396535
ork, 2008, halaman 805)
TUBE
OD tube = 1 in
ID tube = 0.87 in
BWG = 16
a't = 0.594 in2
a" = 0.2618 ft2/ft
L = 16 ft
Pitch = 1 1/4 in
Passes = 4
TUBE (Produk MD-03)
= 0.594 in2
= 0.0598125 ft2
= w/at
= 345380.430243002 lb/ft2 jam
= 178.538 °F
= 0.0725 ft
= 0.7847437651 lb/ft jam
= 31908.6080167564
= 220.6896551724
= 2.406569885 kJ/kg K
= 0.574799342 Btu/lb ° F
= 0.1331181669 Btu/ft hr F
= 1.5019965525
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.4802910616 psi
= 0.2902406635
ΔP t ΔP R
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 308 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 354.41 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 354.41 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 308 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 354.41 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3509583853 18 4.1861643547
D μ, Cp
-1.26E-05 0.7355598419
C n (micropoise) n (cP)
-1.62E-05 93.7692032 0.0093769203
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 85.9052542799 32 0.0117078121
5.35E-07 75.1888854913 18 0.1956466028
3.78E-06 196.4548114613 100 0.7919990552
3.62E-06 259.3045150783 85 0.0006465298
2.77E-06 194.4320254387 183 0
1.03E-06 147.2837018832 98 0
5.51E-09 84.3675113997 115 0
1
T n
1
TC
AB
2.6845391962 0.031430081
4.1771603051 0.817247223
1.9645481146 1.555920251
3.0506413539 0.001972331
1.0624700844 0
1.5028949172 0
0.7336305339 0
15.1758845052 2.406569885
xi.ρ (kg/m3)
8.5699182973
190.6103289537
683.2980376703
0.5656312967
0
0
0
883.04392
HEATER-01
Fungsi : untuk menaikkan suhu dari tangki penyimpanan H2SO4 ke Reaktor Hidrolisis (R-01)
T ref = 25 °C
T masuk tangki= 30.00 °C
T masuk reaktor= 130 °C
Input HE
Komponen n (kmol/jam) A B
H2SO4 91.37921 26.004 7.03E-01
H2O 10.15325 92.053 -4.00E-02
Total
Output HE
Komponen n (kmol/jam) A B
H2SO4 91.37921 26.004 7.03E-01
H2O 10.15325 92.053 -4.00E-02
Total
1. Neraca Massa
T= 30.00 C 303.15
T keluar = 130.00 C 403.15
Qr = 1418846.24511212
Kebutuhan Steam
λ 2149.224
= 660.17 kg/jam
= 1455.394092242 lb/jam
3. Kondisi Operasi
*Fluida dingin T in = 30.00
T out = 130.00
Massa in = 9137.9206212522
= 20145.3276482632
T1 T2
R= = -
t 2 t1
t 2 - t 1
DTLMTD = = 95.16 oF
t 2
ln
t
1
tavg = ta = t1 t 2
= 176.00 oF
2
5. Menghitung densitas
Densitas = A. B –(1-T/Tc) ^ n
Komponen A B n
H2SO4 0.42169 0.19356 0.2857
H2O 0.3471 0.274 0.28571
# Fluida dingin
T= 353.00 K
Komponen Fraksi massa ρ, kg/m3 x/ρ, kg/m3
H2SO4 0.980 563.63 2E-03
H2O 0.020 410.65 5E-05
Total 1.00 559.46
ρ fluida dingin = 559.46 kg/m3
# Fluida panas
T= 420.76
Komponen ρ, kg/m3
H2O 395.05
ρ fluida panas = 395.05 kg/m3
6. Menghitung viskositas
Log μ = A + B/T + CT + DT2
μ = cp
Komponen A B C
H2SO4 -18.7045 3.50E+03 3.31E-02
H2O -10.2158 1.79E+03 1.77E-02
# Fluida dingin
T= 353.00 K
Komponen Fraksi mol μ, cP μ.x
H2SO4 0.9000 5.71 5.1361
H2O 0.1000 0.35 0.0352
Total 1.00 5.17
viscosity > 0,5 maka termasuk heavy organic
# Fluida panas
T= 420.76 K
Komponen μ, cP
H2O 0.19
# Fluida dingin
Tref = 298.15 K
T= 353.00 K
Komponen Fraksi mol Cp (j/mol.K) Cp (j/kg.K)
H2SO4 0.9000 147.13 1,501.29
H2O 0.1000 75.17 4,176.26
Total 1.00
# Fluida panas
T= 420.76 K
Komponen Cp (j/mol.K) Cp (j/kg.K)
H2O 34.47 1,915.18
# Fluida dingin
T= 353.00 K
Komponen Fraksi mol k (W/m.K) k (Btu/hr.ft.F)
C4H7NO 0.9000 2.70 1.56
H2O 0.1000 0.66 0.38
Total 1.00 1.94
# Fluida panas
T= 420.76 K
Komponen k (W/m.K) k (Btu/hr.ft.F)
H2O 0.03 0.02
ukuran pipa
Dipilih
Panjang (L) =
Jumlah tube
Nt =
=
ID shell
Baffle space
Pass
Shell Side =
Tube Side =
ID S C ' B
aS
144 PT
Flow area (as) =
De G S
Re S
Pada, ta =
μ =
De =
=
Re shell (Res) =
=
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH =
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho =
Clean Overall coefficient (Uc)
hio.ho
Uc
hio ho
Uc =
Rd =
Required surface
Q
A
UD ΔTLMTD
A=
f = 0.004
ρ = 24.66
s = 0.39
N+1 = 12 L/B
= 99.10
2
f G S D S (N 1)
ΔP S
10
5,22 10 De s
∆Ps = 0.001314
C
Steam =
P=
K
K
C
-1.39E-03
-2.11E-04
-1.39E-03
-2.11E-04
298 K
303.00 K
403 K
Beban Panas =
λ=
Kebutuhan Steam
Kmol
91.38
10.15
101.5324513472
D
D
1.03E-06
5.35E-07
1.03E-06
5.35E-07
ʃ Cp dT (J/mol.K)
701.5448205724
377.502799167
ʃ Cp dT (J/mol.K)
1418846.24511212 kj/jam
Digunakan pemanas steam jenuh pada suhu 132 C
T=
saturated steam
Qr
λ
=
Fraksi
0.9
0.1
1
132 C =
#REF! kJ/kg
5505.8 kPa
15390.0174
7924.3784
ʃ Cp dT (kJ/kmol.K)
#REF! kg/jam
701.5448205724
377.502799167
1079.0476197395
ʃ Cp dT (kJ/kmol.K)
15390.0174252457
7924.3784045467
23314.3958297925
1344750.49295054
269.6
#REF!
50.00 psi
F
Btu/lb
°C 303.00 K 86.00
°C 403.00 K 266.00
kg/jam
lb/jam
°C 420.76 K 297.97
°C 420.76 K 297.97
kg/jam
lb/jam
kJ/jam
btu/jam
35.09 C = 308.09 K
147.76 C = 420.76 K
80.00 C = 353.00 K
Tc
925
647.13
D
-1.70E-05 A B
-1.26E-05 -36.826 4.29E-01
D
1.03E-06 Komponen A
5.35E-07 H2O 33.933
Cp.x
1,351.16
417.63
1,768.79
Komponen A B
H2O 0.00053 4.71E-05
k.x
1E+00
4E-02
1.44
nis shell and tube (Kern, 103)
ft,10 ft, 12 ft, 16 ft, 24 ft (Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 80
16 ft
16 ft
1 in
16
0.065 in
0.87 in
0.594 in2 luas penampang
0.2618 ft /ft
2
luas permukaan per linear pipa
A/(a".L)
337.3943047709 ≈ 472 buah
SHELL
= 31 in
= 23 in (0.2-1 )ID
1.94 ft
= 1
L.a".Nt
1977.1136 ft2
d terkoreksi :
Q/(A.∆T LMTD)
7.1482 Btu/jam.ft2.ºF
SHELL (steam)
23 in
1 1/4 in
Pitch - OD
1/4 in
1.00 ft2
Ws/as
1453.902361336 lb/ft2 jam
297.97 °F
0.45 lb/ft jam
0.72 in (Kern, Fig.28)
0.06 ft
Gs.De/μ
194.44
han konveksi (ho)
𝜇)/𝑘)^(1/3)
−𝑈𝑑)/(𝑈𝑐
1977.1136 ft2
SHELL (Steam) T
Ret
∆Pt
V2/2g'
∆Pr
ΔP T ΔP t ΔP R
∆PT
Q= n ʃ Cp dT (kJ/jam)
64106.6088264135
3832.8784589878
67939.4872854012
Q= n ʃ Cp dT (kJ/jam)
1406327.57591584
80458.156481681
1486785.73239752
Btu/jam
F
Btu/lb
°F
°F
°F
°F
C
-1.62E-05
B C D
-8.42E-03 2.99E-05 -1.78E-08 3.69E-12
C
4.96E-08
Mc Graw Hill New York, 2008, halaman 805)
1 1 1/4
16 16
0.065 0.065
0.87 1.12
0.594 0.985
0.2618 0.3271
TUBE
1.94 ft OD tube =
ID tube =
BWG =
a't =
a" =
L =
Pitch =
Passes =
TUBE (heavy organic)
Flow area
a't = 0.594 in2
Nt at'
at = 1.947 ft2
144 n
Mass velocity (Gt) = w/at
= 10346.86 lb/ft2 jam
D G t
Re
Pada Ta = 176.00 °F
D = 0.0725 ft
μ = 12.51 lb/ft jam
Ret = 59.96
L/D = 220.6896551724
jH = 1.2
c = 0.422741 Btu/lbF
k = 1.44 Btu/ft hr F
((𝑐 . = 1.542311957
𝜇)/𝑘)^(1/3
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hio = hi x 𝐼𝐷/𝑂𝐷
= 0.00405 psi
ΔP t ΔP R
T ref = 25 °C
T masuk tangki= 30.00 °C
T masuk reaktor= 130 °C
Input HE
Komponen n (kmol/jam) A B
C4H7NO 89.32 55.844 1.34E+00
H2O 8.61 92.053 -4.00E-02
Total
Output HE
Komponen n (kmol/jam) A B
C4H7NO 89.32 55.844 1.34E+00
H2O 8.61 92.053 -4.00E-02
Total
1. Neraca Massa
T= 30.00 C 303.15
T keluar = 130.00 C 403.15
Qr = 2380774.46
Kebutuhan Steam
λ 2149.22
= 1107.74 kg/jam
= 2442.10 lb/jam
3. Kondisi Operasi
*Fluida dingin T in = 30.00
T out = 130.00
Massa in = 7747.46
= 17079.95
T1 T2
R= = -
t 2 t1
t 2 - t 1
DTLMTD = = 70.19 oF
t 2
ln
t
1
tavg = ta = t1 t 2
= 176.00 oF
2
5. Menghitung densitas
Densitas = A. B –(1-T/Tc) ^ n
Komponen A B n
C4H7NO 0.28033 0.23985 0.2857
H2O 0.3471 0.274 0.28571
# Fluida dingin
T= 353.00 K
Komponen Fraksi massa ρ, kg/m3 x/ρ, kg/m3
C4H7NO 0.980 337.42 3E-03
H2O 0.020 410.65 5E-05
Total 1.00 338.63
ρ fluida dingin = 338.63 kg/m3
# Fluida panas
T= 411.34
Komponen ρ, kg/m3
H2O 397.18
ρ fluida panas = 397.18 kg/m3
6. Menghitung viskositas
Log μ = A + B/T + CT + DT2
μ = cp
Komponen A B C
C4H7NO -2.3289 1.00E+03 2.83E-04
H2O -10.2158 1.79E+03 1.77E-02
# Fluida dingin
T= 353.00 K
Komponen Fraksi mol μ, cP μ.x
C4H7NO 0.9121 3.18 2.8997
H2O 0.0879 0.35 0.0310
Total 1.00 2.93
viscosity > 0,5 maka termasuk heavy organic
# Fluida panas
T= 411.34 K
Komponen μ, cP
H2O 0.20
# Fluida dingin
Tref = 298.15 K
T= 353.00 K
Komponen Fraksi mol Cp (j/mol.K) Cp (j/kg.K)
C4H7NO 0.9121 258.93 3,046.26
H2O 0.0879 75.17 4,176.26
Total 1.00 7,222.52
# Fluida panas
T= 411.34 K
Komponen Cp (j/mol.K) Cp (j/kg.K)
H2O 34.40 1,910.85
# Fluida dingin
T= 353.00 K
Komponen Fraksi mol k (W/m.K) k (Btu/hr.ft.F)
C4H7NO 0.9121 0.23 0.13
H2O 0.0879 0.66 0.38
Total 1.00 0.52
# Fluida panas
T= 411.34 K
Komponen k (W/m.K) k (Btu/hr.ft.F)
H2O 0.03 0.02
= 1607.37 ft2 > 200 ft2 maka digunakan jenis shell n tube (Kern, 103)
ukuran pipa
Dipilih
Panjang (L) =
Jumlah tube
Nt =
=
ID shell =
Baffle space =
Pass =
Shell Side =
Tube Side =
ID S C 'B
aS
144 PT
Flow area (as) =
De G S
Re S
Pada, ta =
μ =
De =
=
Re shell (Res) =
=
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH =
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
untuk steam
ho =
Clean Overall coefficient (Uc)
hio.ho
Uc
hio ho
Uc =
Rd =
Required surface
Q
A
UD ΔTLMTD
A=
Ud koreksi =
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷)
= #DIV/0!
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) =
f = 0.0023
ρ = 21.14
s = 0.34
N+1 = 12 L/B
= 83.03
2
f G S D S (N 1)
ΔP S
10
5,22 10 De s
∆Ps = 0.00
C
C
-3.44E-03
-2.11E-04
-3.44E-03
-2.11E-04
298 K
303 K
403 K
Beban Panas =
D
D
3.62E-06
5.35E-07
3.62E-06
5.35E-07
Steam =
P=
K
K
Kebutuhan Steam
Kmol
89.32
8.61
97.9319980931
T=
λ=
saturated steam
Qr
λ
=
Fraksi
0.9120992761
0.0879007239
1
ʃ Cp dT (J/mol.K
2,380,774.46 kj/jam
132 C =
2,149.22 kJ/kg
5505.8 kPa
1228.2406
377.5028
ʃ Cp dT (J/mol.K
27154.2671
7924.3784
1,107.74
50.00 psi
F
Btu/lb
°C 303.00 K
°C 403.00 K
kg/jam
lb/jam
°C 411.34 K
°C 411.34 K
kg/jam
lb/jam
kJ/jam
btu/jam
21.22 C = 294.22
138.34 C = 411.34
80.00 C = 353.00
Tc
647
647.13
D
-8.15E-07 A
-1.26E-05 -36.826
D
3.62E-06 Komponen
5.35E-07 H2O
Cp.x
2,778.49
367.10
3,145.59
Komponen A
H2O 0.00053
k.x
1E-01
3E-02
0.16
*Ud koreksi :
*A
Ud A(ft2)
60.00 535.79
- #DIV/0!
200.00 160.74
(Kern, 103)
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman
16 ft
16 ft
1 1/2 in
16
0.065 in
1.37 in
1.47 in2 luas penampang
0.3925 ft /ft
2
luas permukaan per linear pipa
A/(a".L)
255.9500550338 ≈ 260
triangular pitch
SHELL
37 in
28 in (0.2-1 )ID
2.31 ft
1
heavy organics
hot fluid (steam)
L.a".Nt
1632.8 ft2
Q/(A.∆T LMTD)
20 Btu/jam.ft2.ºF
SHELL (steam)
28 in
1 7/8 in
Pitch - OD
3/8 in
Ws/as
1712.529654974 lb/ft2 jam
281.01 °F
0.48 lb/ft jam
0.72 in (Kern, Fig.28)
0.06 ft
Gs.De/μ
213.96
#DIV/0! ft2
= #DIV/0! lin ft
Btu/jam.ft2.F
ʃ Cp dT (kJ/kmol.K) Q= n ʃ Cp dT (kJ/jam)
27154.2671108546 2425519.73319347
7924.3784045467 68215.3753032361
35078.6455154013 2493735.1084967
2,256,538.50 Btu/jam
269.6 F
923.9513976 Btu/lb
kg/jam
86.00 °F
266.00 °F
281.01 °F
281.01 °F
K
B C
4.29E-01 -1.62E-05
A B C
33.933 -8.42E-03 2.99E-05
B C
4.71E-05 4.96E-08
ering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
penampang
permukaan per linear pipa
buah
2.31 ft OD tube
ID tube
BWG
a't
a"
L
Pitch
Passes
TUBE (heavy organic)
Flow area
a't =
Nt at'
at =
144 n
Mass velocity (Gt) =
=
ft2
D G t
Re
Pada Ta =
D =
μ =
Ret =
L/D =
jH =
c =
k =
((𝑐 . =
𝜇)/𝑘)^(1/3
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi =
hio = hi x 𝐼𝐷/𝑂𝐷
hio =
(Tabel 8, Kern hal 840)
ft2/lin ft (eksternal surface per foot length ft2/lin ft (eksternal surface per foot length)
TUBE (Produk reaktor hidrolisis)
Ret = 414.52
f = 0.0001
ρ = 24.80
s = 0.40
2
Gf t nL
Pt
10
5,2 10 Ds
∆Pt = 0.00
Gt = 25,740.58
V2/2g' = 0.097
∆Pr = 3.9120653679
ΔP T ΔP t ΔP R
∆PT = 3.91
D E
-1.78E-08 3.69E-12
TUBE
= 1 1/2 in = 0.1250 ft
= 1.37 in = 0.114167 ft
= 16
= 1.47 in2
= 0.3925 ft2/ft
= 16 ft
= 1 7/8 in
= 4
TUBE (heavy organic)
1.47 in2
0.6635416667 ft2
w/at
25740.58 lb/ft2 jam
176.00 °F
0.1141666667 ft
7.09 lb/ft jam
414.52
140.1459854015
3 (Kern, Fig.24)
0.751795 Btu/lbF
0.16 Btu/ft hr F
3.2422260146
(Fig.26, Kern)
lb/ft3
psi
lb/ft2 jam
(Fig.27 Kern)
Fungsi : Menurunkan suhu recycle MD-04 masuk reaktor hidrolisis dari suhu 284°
T1 = 284 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 0
C5H8O2 100 0
C4H7NO 85 0
C4H7NOH2SO4 183 0.3880471597
H2SO4 98 68.8169564471
NH4HSO4 115 1.1728803012
Total 70.377883908
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
284.0000 543.2000 Higher Temp.
130.0000 266.0000 Lower Temp.
277.2 Difference
Dipilih UD =
ukuran pipa
Dipilih
Panjang (L) = 16
Jumlah tube
Nt = A/(a".L)
= 299.9496330793
SHELL
ID shell = 21 1/4
Baffle space = 16
Pass = 1
ID S C ' B
aS
144 PT
Flow area (as) = 3/5
De G S
Re S
Pada, ta = 99.5
μ = 1.6912416261
De = 0.99
= 0.0825
Re shell (Res) = Gs.De/μ
= 4987.5835135049
Menghitung koefisien perpindahan konveksi (ho)
Dari fig. 28 Kern
jH = 35
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, ta = 99.5
k = 0.3597410869
c = 4.1837937877
= 0.9992819785
μ = 1.6912
((𝑐 . = 1.6748190447
𝜇)/𝑘)^(1/3
)
((𝑐 .
𝜇)/𝑘)^(1/3
)
ho = 255.6065796475
hio.ho
Uc
hio ho
Uc = 35.7177235358
Rd = 0.1398086457
Required surface
Q
A
UD ΔTLMTD
A= 948.52
f = 0.0027
ρ = 63.4328916168
s = 1.0149262659
N+1 = 12 L/B
= 12.05
2
f G S D S (N 1)
ΔP S
10
5,2 10 De s
∆Ps = 0.10332575
k reaktor hidrolisis dari suhu 284°C menjadi 130°C
COOLER
HEATER
kg/jam
0
0
0
0
71.0126302281
6744.0617318198
134.8812346364
6949.9555966843
kg/jam
lb/jam
°C = 543.2 °F
°C = 266 °F
°C = 404.6 °F
°C = 543.2 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
1712530.32965887 kJ/jam
1623165.35946629 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 430.20
30.00 86.00 180.00
27.00 -250.20
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
6 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
(Towler dan Sinnott, Chemical Engineering Design Principles, Mc Graw Hill New York, 2008, halaman 805)
ft
ft
in
in
in
in2 luas penampang
ft2/ft luas permukaan per linear pipa
≈ 302 buah
SHELL
in 1.328125 ft
in (0.2-1 )ID
ft2
Btu/jam.ft2.ºF
LL (water) T
in Flow area
in a't
Nt at'
in at
144 n
Mass velocity (Gt)
ft2
D G t
Re
lb/ft2 jam Pada Ta
D
μ
Ret
°F
lb/ft jam
in (Kern, Fig.28) L/D
ft
jH
((𝑐 .
°F 𝜇)/𝑘)^(1/3
Btu/ft hr F )
kJ/kg K hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
Btu/lb ° F
(𝜇/𝜇_𝑤 )^0.14
lb/ft jam
hi
hio = hi x 𝐼𝐷/𝑂𝐷
Btu/jam ft2 F
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.344 ft2/lin ft (eksternal surface per foot length)
2757.3302325581 lin ft
∆Pt
∆Pr
ΔP T ΔP t ΔP R
∆PT
T2 = 130 °C
t1 = 30 °C
= 557 K
= 403 K
= 480 K
= 557 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.0754052296 0
0.1314596888 0
0.1144733696 0
0.5040775239 0
0.5040775239 0.0027793653
3.4411436298 3.3648217046
12.2095595703 0.203478012
3.5710790819
ork, 2008, halaman 805)
TUBE
OD tube = 3/4 in
ID tube = 0.62 in
BWG = 16
a't = 0.302 in2
a" = 0.1963 ft2/ft
L = 16 ft
Pitch = 1 in
Passes = 2
TUBE (Produk MD-04)
= 0.302 in2
= 0.3166805556 ft2
= w/at
= 48383.1761652769 lb/ft2 jam
= 404.6 °F
= 0.0516666667 ft
= 8.6387545542 lb/ft jam
= 289.3701192145
= 309.6774193548
= 1.6024113919 kJ/kg K
= 0.3827293857 Btu/lb ° F
= 0.3834921823 Btu/ft hr F
= 2.0505111856
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.0086903882 psi
= 2.5030607008
ΔP t ΔP R
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 480 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 480 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 480 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 113.5103616 32 0
5.35E-07 83.38668448 18 0
3.78E-06 250.7902928 100 0
3.62E-06 306.1917248 85 0
2.77E-06 221.622304 183 0.0055137657
1.03E-06 158.7536064 98 0.9778207673
5.51E-09 80.9296607232 115 0.016665467
1
T n
1
TC
AB
3.5471988 0
4.6325935822 0
2.507902928 0
3.6022555859 0
1.2110508415 0.006677451
1.6199347592 1.584005849
0.7037361802 0.011728092
17.824672677 1.602411392
xi.ρ (kg/m3)
0
0
0
0
4.2065098823
1562.7760191922
32.9040870377
1599.88662
COOLER
Fungsi : Menurunkan suhu recycle MD-04 masuk reaktor hidrolisis dari suhu 284°
T1 = 284 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 0
C5H8O2 100 0
C4H7NO 85 0
C4H7NOH2SO4 183 0.3880471597
H2SO4 98 68.8169564471
NH4HSO4 115 1.1728803012
Total 70.377883908
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
284.0000 543.2000 Higher Temp.
130.0000 266.0000 Lower Temp.
277.2 Difference
(ThinTcout) (ThoutTcin)
TLMTD
ThinTcout
ln
ThoutTcin
∆T LMTD = 287.1593079664
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 3
Schedule number = 40
Outside diameter (OD) = 3.5
Inside Diameter (ID) = 3.068
Flow area (ao) = 7.38
Inside surface area (Ai) = 0.804
Outside surface area (Ao) = 0.917
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 60.5840390724
= 0.0204330267
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, Ta = 404.6
k = 0.3834921823
c = 1.6024113919
= 0.3827293857
μ = 8.6388
((𝑐 . = 2.0505111856
𝜇)/𝑘)^(1/3
)
ho = 209.7101100184
hio.ho
Uc
hio ho
Uc = 128.8483348535
Required surface
Q
A
UD ΔTLMTD
Q
A
UD ΔTLMTD
A= 60.83
A terkoreksi
A = 179.14
UD terkoreksi
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷) = 31.55 Btu/jam.ft2.F
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.02393
De' = (ID-Odi)
= 0.0573333333
Ren' = De'.Ga/μ
= 4976.6732592162
L = 288
g = 418000000
∆ Fa = 14.7591751772
V = 2.0855083992
g' = 32.2
Ft = 0.2026092523
∆ Pa = 10.377423201
k reaktor hidrolisis dari suhu 284°C menjadi 130°C
COOLER
HEATER
kg/jam
0
0
0
0
71.0126302281
6744.0617318198
134.8812346364
6949.9555966843
kg/jam
lb/jam
°C = 543.2 °F
°C = 266 °F
°C = 404.6 °F
°C = 543.2 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 266 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
1712530.32965887 kJ/jam
1623165.35946629 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 430.20
30.00 86.00 180.00
27.00 -250.20
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
5 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
in =
=
in = 0.2916666667 ft
in = 0.2556666667 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
US (Hot fluid)
D
ft 2
Flow area (Ap)
jH
°F k
Btu/ft hr F
kJ/kg K ((𝑐 .
Btu/lb ° F 𝜇)/𝑘)^(1/3
lb/ft jam
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
Btu/jam ft F 2
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.62 ft2/lin ft (eksternal surface per foot length)
1,817.52 lin ft
ft
24 ft
buah ≈ 12 buah
ft
ft2
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft3
ρ
ft
g
ft
∆ Fp
fps
∆Pp
ft
t1 = 30 °C
= 557 K
= 403 K
= 480 K
= 557 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.0754052296 0
0.1314596888 0
0.1144733696 0
0.5040775239 0
0.5040775239 0.0027793653
3.4411436298 3.3648217046
12.2095595703 0.203478012
3.5710790819
INNER PIPE
Normal pipe size (NPS) = 2 in
Schedule number = 40
Outside diameter (OD) = 2.38 in
Inside Diameter (ID) = 2.067 in
Flow area (ao) = 3.35 in2
Inside surface area (Ai) = 0.542 ft2/ft
Outside surface area (Ao) = 0.622 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.17225 ft
= πD /4
2
= 0.0232909991 ft2
= Wc/Ap
= 2581133.23138774 lb/ft2 jam
= 99.5 °F
= (Gp.ID)/μ
= 262883.902711799
= 87.0827285922
= 110
= 4.1837937877 kJ/kg K
= 0.9992819785 Btu/lb ° F
= 0.3597410869 Btu/ft hr F
= 1.6748190447
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
= 0.0048973431
= 63.4328916168 lb/ft3
= 418000000
= 288 ft
= 0.17225 ft
= 64.8693171726
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 480 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 480 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 480 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 113.5103616 32 0
5.35E-07 83.38668448 18 0
3.78E-06 250.7902928 100 0
3.62E-06 306.1917248 85 0
2.77E-06 221.622304 183 0.0055137657
1.03E-06 158.7536064 98 0.9778207673
5.51E-09 80.9296607232 115 0.016665467
1
n
T
1
TC
AB
3.5471988 0
4.6325935822 0
2.507902928 0
3.6022555859 0
1.2110508415 0.006677451
1.6199347592 1.584005849
0.7037361802 0.011728092
17.824672677 1.602411392
xi.ρ (kg/m3)
0
0
0
0
4.2065098823
1562.7760191922
32.9040870377
1599.88662
COOLER
Fungsi : Menurunkan suhu produk MD-03 ke dekanter dari suhu 124°C menjadi 3
T1 = 124 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 1.319360343
H2O 18 22.0475325665
C5H8O2 100 89.2508467348
C4H7NO 85 0.0728578341
C4H7NOH2SO4 183 0
H2SO4 98 0
NH4HSO4 115 0
Total 112.6905974784
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
124.3663 255.8594 Higher Temp.
35.0000 95.0000 Lower Temp.
160.8593991735 Difference
∆T LMTD = 48.4184472704
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 3
Schedule number = 40
Outside diameter (OD) = 3.5
Inside Diameter (ID) = 3.068
Flow area (ao) = 7.38
Inside surface area (Ai) = 0.804
Outside surface area (Ao) = 0.917
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 362.5893928901
= 0.0204330267
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, Ta = 175.4296995867
k = 0.1332880891
c = 2.4026655276
= 0.5738668022
μ = 0.7976
((𝑐 . = 1.5086711744
𝜇)/𝑘)^(1/3
)
ho = 53.6273880162
hio.ho
Uc
hio ho
Uc = 46.4907576146
Required surface
Q
A
UD ΔTLMTD
Q
A
UD ΔTLMTD
A= 829.15
Ud koreksi =
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷)
= 40.80 Btu/jam.ft2.F
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.003
De' = (ID-Odi)
= 0.0573333333
Ren' = De'.Ga/μ
= 72677.5291754685
ρ = 55.2570766904
L = 30
g = 418000000
∆ Fa = 4.943074402
V = 5.0823734473
g' = 32.2
Ft = 1.2032850866
∆ Pa = 2.358540678
kanter dari suhu 124°C menjadi 35°C
COOLER
HEATER
kg/jam
42.2195309771
396.8555861973
8925.0846734775
6.1929158959
0
0
0
9370.3527065479
kg/jam
lb/jam
°C = 255.8593991735 °F
°C = 95 °F
°C = 175.4296995867 °F
°C = 255.8593991735 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 95 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
1728156.63452091 kJ/jam
1637976.2368617 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 142.86
30.00 86.00 9.00
27.00 -133.86
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
150 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
in =
=
in = 0.2916666667 ft
in = 0.2556666667 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
US (Hot fluid)
D
ft 2
Flow area (Ap)
jH
°F k
Btu/ft hr F
kJ/kg K ((𝑐 .
Btu/lb ° F 𝜇)/𝑘)^(1/3
lb/ft jam
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
Btu/jam ft F 2
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.62 ft2/lin ft (eksternal surface per foot length)
Rd min = 0.0030
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft 3
ρ
ft
g
D
ft
∆ Fp
fps
∆Pp
ft
t1 = 30 °C
= 397.3663328742 K
= 308 K
= 352.6831664371 K
= 397.3663328742 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.2926103749 0.0034258273
0.353692442 0.0691987247
0.321973286 0.2550025383
3.1984629028 0.0020679017
3.1984629028 0
5.7360764412 0
61.1121647236 0
0.3296949921
INNER PIPE
Normal pipe size (NPS) = 2 in
Schedule number = 40
Outside diameter (OD) = 2.38 in
Inside Diameter (ID) = 2.067 in
Flow area (ao) = 3.35 in2
Inside surface area (Ai) = 0.542 ft2/ft
Outside surface area (Ao) = 0.622 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.17225 ft
= πD /4
2
= 0.0232909991 ft2
= Wc/Ap
= 2604685.26668 lb/ft2 jam
= 99.5 °F
= (Gp.ID)/μ
= 265282.636290966
= 87.0827285922
= 115
= 4.1837937877 kJ/kg K
= 0.9992819785 Btu/lb ° F
= 0.3597410869 Btu/ft hr F
= 1.6748190447
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
pipa standart
= 15 ft
Le = 30 ft
= 44.435 buah ≈
= 30 ft
= 0.0048920224
= 63.4328916168 lb/ft3
= 418000000
= 30 ft
= 0.17225 ft
= 6.873622267
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 352.6831664371 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 352.6831664371 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 352.6831664371 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 85.6804284408 32 0.0117078121
5.35E-07 75.169319506 18 0.1956466028
3.78E-06 195.9995125561 100 0.7919990552
3.62E-06 258.8483298095 85 0.0006465298
2.77E-06 194.0038809778 183 0
1.03E-06 147.0912764241 98 0
5.51E-09 84.4164323132 115 0
1
n
T
1
TC
AB
2.6775133888 0.031347824
4.1760733059 0.817034555
1.9599951256 1.552314288
3.0452744683 0.001968861
1.0601304971 0
1.5009313921 0
0.7340559332 0
15.153974111 2.402665528
xi.ρ (kg/m3)
8.5914482905
190.9414909506
685.0332453789
0.5667155278
0
0
0
885.13290
COOLER
Fungsi : Menurunkan suhu produk MD-04 dari suhu 361°C menjadi 35°C
T1 = 297 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 0
H2O 18 0
C5H8O2 100 0
C4H7NO 85 0
C4H7NOH2SO4 183 0
H2SO4 98 2.1283594777
NH4HSO4 115 89.2508467348
Total 91.3792062125
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
361.0000 681.8000 Higher Temp.
35.0000 95.0000 Lower Temp.
586.8 Difference
(ThinTcout) (ThoutTcin)
TLMTD
ThinTcout
ln
ThoutTcin
∆T LMTD = 135.0117983006
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 3
Schedule number = 40
Outside diameter (OD) = 3.5
Inside Diameter (ID) = 3.068
Flow area (ao) = 7.38
Inside surface area (Ai) = 0.804
Outside surface area (Ao) = 0.917
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 139.6126148743
= 0.0204330267
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, Ta = 388.4
k = 9.3406118361
c = 0.7269089773
= 0.1736192265
μ = 31.6034
((𝑐 . = 0.8375008011
𝜇)/𝑘)^(1/3
)
ho = 2503.4706957089
hio.ho
Uc
hio ho
Uc = 1034.1231151088
Required surface
Q
A
UD ΔTLMTD
Q
A
UD ΔTLMTD
A= 68.90
Ud koreksi =
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷)
= 252.08 Btu/jam.ft2.F
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.003
De' = (ID-Odi)
= 0.0573333333
Ren' = De'.Ga/μ
= 2049.8512992579
ρ = 123.4650195702
L = 60
g = 418000000
∆ Fa = 5.9686001412
V = 2.542154469
g' = 32.2
Ft = 0.3010504353
∆ Pa = 5.3755731329
suhu 361°C menjadi 35°C
COOLER
HEATER
kg/jam
0
0
0
0
0
208.5792288192
10263.8473744992
10472.4266033183
kg/jam
lb/jam
°C = 681.8 °F
°C = 95 °F
°C = 388.4 °F
°C = 681.8 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 95 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
2473957.69946373 kJ/jam
2344859.16483261 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 568.80
30.00 86.00 9.00
27.00 -559.80
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
75 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
in =
=
in = 0.2916666667 ft
in = 0.2556666667 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
US (Hot fluid)
D
ft 2
Flow area (Ap)
jH
°F k
Btu/ft hr F
kJ/kg K ((𝑐 .
Btu/lb ° F 𝜇)/𝑘)^(1/3
lb/ft jam
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
Btu/jam ft F 2
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.62 ft2/lin ft (eksternal surface per foot length)
Rd min = 0.0030
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft 3
ρ
ft
g
D
ft
∆ Fp
fps
∆Pp
ft
t1 = 30 °C
= 634 K
= 308 K
= 471 K
= 634 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.0845949723 0
0.1376223004 0
0.1237992461 0
0.5581293172 0
0.5581293172 0
3.3405640133 0.0778067722
13.2960393316 12.9863545302
13.0641613023
INNER PIPE
Normal pipe size (NPS) = 2 in
Schedule number = 40
Outside diameter (OD) = 2.38 in
Inside Diameter (ID) = 2.067 in
Flow area (ao) = 3.35 in2
Inside surface area (Ai) = 0.542 ft2/ft
Outside surface area (Ao) = 0.622 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.17225 ft
= πD /4
2
= 0.0232909991 ft2
= Wc/Ap
= 3728759.90605397 lb/ft2 jam
= 99.5 °F
= (Gp.ID)/μ
= 379767.671214604
= 116.1103047896
= 580
= 4.1837937877 kJ/kg K
= 0.9992819785 Btu/lb ° F
= 0.3597410869 Btu/ft hr F
= 1.6748190447
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
pipa standart
= 15 ft
Le = 30 ft
= 3.692 buah ≈
= 60 ft
= 0.0046973093
= 63.4328916168 lb/ft3
= 418000000
= 60 ft
= 0.17225 ft
= 27.0517096081
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 471 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 471 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 471 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 110.6123715378 32 0
5.35E-07 82.2882441506 18 0
3.78E-06 245.0350433249 100 0
3.62E-06 301.4829875759 85 0
2.77E-06 219.5884289695 183 0
1.03E-06 157.9689505962 98 0.0232915076
5.51E-09 81.1674578465 115 0.9767084924
1
n
T
1
TC
AB
3.4566366106 0
4.5715691195 0
2.4503504332 0
3.5468586774 0
1.1999367703 0
1.6119280673 0.037544235
0.7058039813 0.689364742
17.5430836596 0.726908977
xi.ρ (kg/m3)
0
0
0
0
0
37.5106620616
1940.2079829412
1977.71865
COOLER
Fungsi : Menurunkan suhu produk reaktor esterifikasi masuk MD-01 dari suhu 13
T1 = 135 °C
t2 = 45 °C
Umpan
Komponen BM (kg/kmol) kmol/jam
CH3OH 32 65.9680171518
H2O 18 27.7940798384
C5H8O2 100 91.0722925865
C4H7NO 85 1.8214458517
C4H7NOH2SO4 183 7.7609431943
H2SO4 98 74.6792799209
NH4HSO4 115 90.423727036
Total 359.5197855797
Media Pendindin
Media pendingi yang digunakan adalah air pada suhu 30 °C
P = 1
Cp = 1
t1 = 30
t2 = 45
ta = 37.5
∆T LMTD
Hot fluid
°C F
134.6565 274.3817 Higher Temp.
125.0000 257.0000 Lower Temp.
17.3816969201 Difference
∆T LMTD = 166.1444497854
Dipilih UD =
ANULUS
Normal pipe size (NPS) = 3
Schedule number = 40
Outside diameter (OD) = 3.5
Inside Diameter (ID) = 3.068
Flow area (ao) = 7.38
Inside surface area (Ai) = 0.804
Outside surface area (Ao) = 0.917
Menghitung Ud terkoreksi
Ud terkoreksi = Q/(2.Lt.Ao inner pipe. Nh. TLMTD)
= 28.6658549098
= 0.0204330267
ho = jH.𝑘/𝐷𝑒 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
Pada, Ta = 99.5
k = 0.3597410869
c = 4.1837937877
= 0.9992819785
μ = 1.6912
((𝑐 . = 1.6748190447
𝜇)/𝑘)^(1/3
)
ho = 436.1282355264
hio.ho
Uc
hio ho
Uc = 312.7621562579
Required surface
Q
A
UD ΔTLMTD
Q
A
UD ΔTLMTD
A= 16.57
Ud koreksi =
𝑈_𝐷=𝑄/(� .
∆𝑇𝐿𝑀𝑇𝐷)
= 107.50 Btu/jam.ft2.F
Dirt Factor :
𝑅𝑑=(𝑈𝑐 −𝑈𝑑)/
(𝑈𝑐 ∗𝑈𝑑) = 0.0061
De' = (ID-Odi)
= 0.0573333333
Ren' = De'.Ga/μ
= 27304.6733623709
ρ = 63.4328916168
L = 40
g = 418000000
∆ Fa = 3.8305717624
V = 3.5271054383
g' = 32.2
Ft = 0.5795251292
∆ Pa = 1.9426749871
asi masuk MD-01 dari suhu 135°C menjadi 125°C
COOLER
HEATER
kg/jam
2110.9765488573
500.2934370913
9107.2292586505
154.8228973971
1420.2526045621
7318.5694322516
10398.7286091355
31010.8727879454 134.6564983
kg/jam
lb/jam
°C = 274.3816969201 °F
°C = 257 °F
°C = 265.69084846 °F
°C = 274.3816969201 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
°C = 257 °F
°C = 77 °F
A B C D
40.152 3.10E-01 -1.03E-03 1.46E-06
92.053 -4.00E-02 -2.11E-04 5.35E-07
42.365 1.08E+00 -3.16E-03 3.78E-06
55.844 1.34E+00 -3.44E-03 3.62E-06
-90.764 1.71E+00 -3.54E-03 2.77E-06
26.004 7.03E-01 -1.39E-03 1.03E-06
95.016 -3.11E-02 9.68E-07 5.51E-09
Qmasuk-Qkeluar
468821.895078457 kJ/jam
444357.362127578 Btu/jam
atm
kkal/kg°C = 4.1868 kJ/kg K
°C = 86 °F
°C = 113 °F
°C = 99.5 °F
Cold fluid
Difference
°C F
45.00 113.00 161.38
30.00 86.00 171.00
27.00 9.62
°F
K
A B C D
-9.0562 1.25E+03 2.24E-02 -2.35E-05
-10.2158 1.79E+03 1.77E-02 -1.26E-05
-4.7825 7.35E+02 1.03E-02 -1.13E-05
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-2.3289 1.00E+03 2.83E-04 -8.15E-07
-18.7045 3.50E+03 3.31E-02 -1.70E-05
-0.8508 9.30E+02 -4.76E-12 1.78E-15
15 Btu/jam.ft2.ºF
ft2 < 200 ft2 double pipe
> 200 ft2 shell and tube
in =
=
in = 0.2916666667 ft
in = 0.2556666667 ft
in2 =
ft2/ft =
ft2/ft =
ft
ft
≈ 5 buah
(Cold fluid)
D
ft 2
Flow area (Ap)
jH
°F k
Btu/ft hr F
kJ/kg K ((𝑐 .
Btu/lb ° F 𝜇)/𝑘)^(1/3
lb/ft jam
)
hi = jH.𝑘/𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
(𝜇/𝜇_𝑤 )^0.14
hi
Btu/jam ft F 2
hio = hi x 𝐼𝐷/𝑂𝐷
hio
Btu/jam ft2 F
ft2
in maka surface outside = 0.62 ft2/lin ft (eksternal surface per foot length)
Rd min = 0.0030
(Eq. (6.4))
ft
(Eq. (3.47b)
f
lb/ft 3
ρ
ft
g
D
ft
∆ Fp
fps
∆Pp
ft
t1 = 30 °C
= 407.6564982889 K
= 398 K
= 402.8282491445 K
= 407.6564982889 K
= 298 K
= 303 K
= 318 K
= 310.5 K
μ, Cp μ . Xi, Cp
0.1795829388 0.0329515394
0.2120763122 0.0163953868
0.2153424221 0.054549788
1.3655179283 0.0069181644
1.3655179283 0.029477396
3.4567706237 0.71803876
28.6996248272 7.2183149454
8.0766459799
INNER PIPE
Normal pipe size (NPS) = 2 in
Schedule number = 40
Outside diameter (OD) = 2.38 in
Inside Diameter (ID) = 2.067 in
Flow area (ao) = 3.35 in2
Inside surface area (Ai) = 0.542 ft2/ft
Outside surface area (Ao) = 0.622 ft2/ft
(Kern, table 6.1, p.103)
INNER PIPE
= 0.17225 ft
= πD /4
2
= 0.0232909991 ft2
= Wc/Ap
= 2935348.12234979 lb/ft2 jam
= 265.69084846 °F
= (Gp.ID)/μ
= 25878.3231001164
= 87.0827285922
= 85
= 1.9470675622 kJ/kg K
= 0.4650490977 Btu/lb ° F
= 1.3747488926 Btu/ft hr F
= 1.8766619441
𝐷 ((𝑐.𝜇)/𝑘)^(1/3)
^0.14
pipa standart
= 20 ft
Le = 40 ft
= 0.666 buah ≈
= 40 ft
= 24.88 ft2
= 0.0071997361
= 80.8118758445 lb/ft3
= 418000000
= 40 ft
= 0.17225 ft
= 10.5545545346
Viskositas steam
�_𝑔𝑎𝑠=�+𝐵𝑇+𝐶𝑇^2 micropoise
T = 310.5 K
Komponen BM (kg/kmol) A B
H2O 18 -36.826 4.29E-01
T = 402.8282491445 K
Cp= A+B.T+C.T2+D.T3 (Cp=Joule/mol.K)
Komponen
A B C
CH3OH 40.152 3.10E-01 -1.03E-03
H2O 92.053 -4.00E-02 -2.11E-04
C5H8O2 42.365 1.08E+00 -3.16E-03
C4H7NO 55.844 1.34E+00 -3.44E-03
C4H7NOH2SO4 -90.764 1.71E+00 -3.54E-03
H2SO4 26.004 7.03E-01 -1.39E-03
NH4HSO4 95.016 -3.11E-02 9.68E-07
Total
T = 402.8282491445 K
Komponen A B C
CH3OH -1.1793 6.19E-01 5.13E+02
H2O -0.2758 4.61E-03 -5.54E-06
C5H8O2 -1.8863 1.30E+00 5.64E+02
C4H7NO -1.4284 9.97E-01 6.47E+02
C4H7NOH2SO4 -1.6405 1.03E+00 7.41E+02
H2SO4 0.1553 1.07E-03 -1.29E-06
NH4HSO4 51.6119 -2.96E-01 4.71E-04
Total
Densitas
ta = 310.5 K
Komponen A B n
H2O 0.3471 0.274 0.28571
Ta = 402.8282491445 K
Komponen A B n
CH3OH 0.27197 0.27192 0.2331
H2O 0.3471 0.274 0.28571
C5H8O2 0.30985 0.25357 0.28571
C4H7NO 0.28033 0.23985 0.2857
C4H7NOH2SO4 0.28517 0.264 0.29
H2SO4 0.42169 0.19356 0.2857
NH4HSO4 0.75456 0.3 0.28571
Total
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) Cp (kJ/kg K)
D
5.35E-07 75.3082881783 18 4.1837937877
D μ, Cp
-1.26E-05 0.6991236475
C n (micropoise) n (cP)
-1.62E-05 94.81665395 0.0094816654
Cp=Joule/mol.K)
Cp (kJ/kmol K) BM (kg/kmol) xi
D
1.46E-06 93.64439634 32 0.1834892537
5.35E-07 76.666016612 18 0.0773089019
3.78E-06 211.7358063824 100 0.2533164967
3.62E-06 273.4993931216 85 0.0050663299
2.77E-06 205.3173246705 183 0.021586971
1.03E-06 152.1019031788 98 0.2077195273
5.51E-09 83.0130330326 115 0.2515125194
1
n
T
1
TC
AB
2.9263873856 0.536960637
4.2592231451 0.329275864
2.1173580638 0.536361727
3.2176399191 0.016301625
1.1219525938 0.024219558
1.5520602365 0.322393219
0.7218524612 0.181554931
15.9164738051 1.947067562
xi.ρ (kg/m3)
123.8796402766
71.5050265263
202.0317948096
4.1854435284
17.783031587
353.3183729271
521.777946264
1294.48126