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Fukuda Denshi FX-2111 ECG - Service Manual
Fukuda Denshi FX-2111 ECG - Service Manual
Electrocardiograph
FX-2111
4R2043
Manufactured in Japan
Foreword
A
We list up here the warning marks used in Fukuda operation and
service manuals.
When you sen/ice the FX-2111, read this service manual thorough-
ly and pay attention especially to instructions bearing the fol-
lowing marks:
Warning Marks
Warning marks used in operation and service manuals and labelled
on the instrument have the following meanings:
Read them carefully to understand the meanings and make sure of
the significance of each particular.
A
This mark is used to indicate the direct hazards
A
This mark is used to indicate the possible hazards
Caution which may lead to a mild or medium injury of the
person, may partially damage the instrument or may
erase data from the computer.
Other Marks
2 . Circuit Description
Circuit configuration and functions are explained.
3 . Troubleshooting
Troubles vs. causes and countermeasures are described.
4 Maintenance
.
Procedures to replace the power fuse, ROM and battery and to perform
self-test are described.
5 . Periodical Inspection
Inspection procedures to prevent troubles and ensure safe and com-
plete operation of the instrument are described.
6 . Circuit Diagrams
7 . Assembly Diagrams
8 Electrical Parts Lists
.
9 .
Structural Diagrams
A Caution
. Never remodel Fukuda medical electronic equipment
0 .
ii
A Servicing Precautions
A Cautions listed below are the instructions of prohibit danger, warn-
,
ing, and caution described in this service manual. When taking the
procedure bearing the following mark, read the description thoroughly,
then start the task.
iii
A Caution (page 4-6)
Disassembling/Reassembling Precautions
Be sure to disconnect the power cord and make sure the instrument
is turned off before disassembling or reassembling.
. Do not remove the battery before disconnect any PC board .
Take care that repeated disconnection of the key panel and sensor
board may result in poor contact.
Use proper tools to loosen screws.
. When reassembling make sure that all screws are securely tight-
,
Equipment Classification
The FCP-2155 is classified into the following equipment:
iv
CHAPTER
1
General Information
2 . Specifications
2 . 1 Electrocardiograph Section
Input circuit: Floating from the ground
Leads: Standard and Cabrera 12 leads
Input impedance: 20MQ min. (referred to 10Hz)
Input circuit current: 5x10"8 max.
Calibration voltage: 1mV within ±5%
Common mode rejection: 10mm or less per IEC 62DC06 test
method
Polarization voltage: ±300mV min.
Time constant: 3 2 sec min.
.
1-1
2 2 General
.
battery)
Continuous operation: approx. 120 min
at 20oC (according to IEC 62D Testing
Method)
Charging time: within 3 hours
Dimensions: 26 (W) x 18.2(D) x 6.3(H) cm
Weight: Approx. 1.7kg (excluding battery)
2 3 Environmental Conditions
.
Operating-
Temperature: 10 to 40oC
Humidity: 30 to 80%RH (no dew condensation)
Atmospheric pressure: 70 to 106kPa
Transportation & Storage-
Temperature: -10 to 40oC
Humidity: 10 to 95%RH (no dew condensation)
Atmospheric pressure: 70 to 106kPa
1-2
3 Controls and Indicators
.
Top Panel
X Liquid-crystal Display
31 -
k »
® Potential Equalization o«
Terminal
0
0 0
© Power Connector
Q © Lead Connector
Bottom Panel
@
o o
{
*
I i<
© Rechargeable feattery Room
"
iii
© Fuse Holders 0
§)
~
0
~
® 0
1-3
3 1 Top Panel
.
Holding this key during automatic recording lets the FX-2111 record
the current lead continuously until detached.
Holding this key during manual recording lets the FX-2111 record
an event mark until detached.
Sensitivity Selects a recording sensitivity.
Lead Select < Select a lead for recording. In programming mode, these keys allow
you to select a setting value.
Reset Resets the measuring circuit while held during recording. In
programming mode, this key selects a setting parameter.
1mV Applies a 1mV calibration waveform when pressed during record-
ing. In programming mode, this key selects a setting parameter.
Start/Stop Starts the FX-2111 recording the ECG waveform. Another press stops
it from recording.
© Paper Magazine: Accommodates a chart paper.
3 3 Bottom Panel
.
1-4
CHAPTER
2
Circuit Description
1 .
Introduction 2-1
2 . Isolated Input Circuit 2-2
2 1 Buffer Amplifier and RF Driver
. 2-2
2 .
2 Lead Network and Lead Selector 2-3
2 . 3 Preamplifier and 1mV Generator 2-3
2 4 R-wave Detector and Overinput Detector
.
2-4
2 5 Amplifier Control
. 2-5
2 6 Signal Isolator
. 2-5
27 .
Power Isolator 2-6
3 . Middle Amplifier and AID Converter 2-6
31 Middle Amplifier and DC Input
. 2-6
3 2 AID Converter
.
2-7
4 Motor Control
.
2-8
5 Sensor Circuit
.
2-8
5 1 Detection of Magazine Open Condition
. 2-9
5 2 Detection of Paper End and Paper Marks
. 2-9
6 CPU Circuit
.
2-9
61 .
Reset Circuit 2-9
6 2 CPU, ROM and RAM
.
2-9
63 . Gate Array 2-9
7 LCD Control Circuit
.
2-11
8 Thermal Print Head Control Circuit
.
2-11
9 Memory Backup Circuit
. 2-12
10. Power Supply and Charging Circuit 2-13
10.1 Introduction 2-13
10.2 Rectifier/Smoothing Unit and ON/OFF Control 2-13
10.3 + 10V and +5Vd Power Generators 2-14
10.4 ±5Va Power Generator 2-15
10.5 +24V Power Generator 2-15
10.6 Charging Circuit 2-16
1 Introduction
.
ECG signals input through the lead connector are amplified by the
isolated input circuit and the middle amplifier circuit, then converted from
analog to digital signals by the AID converter circuit. The digitized signals
are digitally filtered, if the filter is set to ON, then sent through the gate
array to the thermal print head control so that they are recorded as ECG
waveform by the thermal print head.
- i5V AC Inlet
I0V
Power Supply
"
re
O -24V
Isolated Input Circuit i
3
If VDO
+2 5V
AC Power
ZEE
/Charging;-;
'
-
'
DC
AyiCircuil ;--
Input NiMH
*
Battery
DC Motor
Motor Control
5 M mt :'
J Gate Array , CPU Circuit Key Panel
Thermal ] Thermal
*
Print Print it
Head . Head [
Control
1
LCD
LCD Backup
Control PCB- .
Circuit
Sensor
6239
Board
2-1
2
. Isolated Input Circuit
The isolated input circuit is composed of the following:
(1) Buffer amplifier and RF driver
(2) Lead network and lead selector
(3) Preamplifier and 1mV generator
(4) R-wave detector and overinput detector
(5) Amplifier control
(6) Signal isolator
(7) Power isolator
R 5
I
-
ECG
L O
-
5 Preamplifier "
> Signal
5
2
-
F 5 5 Isolator
D c t a5 5
-
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CI 5
I 2
-
"
1 D .
-
I 5 5 -
5 "
1mV RESET
S
-
C6
Amplifier
T Control
Signal
RF Drive <- RF Isolator
Overinput/ (Photo
R-Wave Detector
Coupler)
Circuit
i
I
i
.e- Power
Isolator <-
9 ISO* 0
.
3
5
Since the buffer amplifier should input signals with high impedance
and output them with low impedance, it is configured as an impedance
conversion circuit using an operational amplifier. The circuit shown above
is individually applied to all leads except for RF (right foot). Also, a limiter
using a dual transistor is mounted for protection against overinput.
The RF driver feeds back the composite signal of limb leads to the
right foot for improved common mode rejection ratio.
2-2
2 2 Lead Network and Lead Selector
.
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l OX t
V4 0 10 1
V5 110 1
T UNS2 L]
V6 0 0 11
The lead network is formed with resistors and lead selector, with multi-
plexors IC36, IC38, IC41 and IC4. Input signals to multiplexors are selected
from RA, LA, LF, and CI to C6 according to four signals of A, B, C, and
D then synthesized to produce each ECG lead (see table above).
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. .
2-3
The 3.5Mfi resistor and 1|jF capacitor set the time constant at 3.5
seconds.
2 3 2 1mV Generator
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2 41. .
R-wave Detector
RA and LF signals of lead network are synthesized to II lead. The R-
wave detector detects R wave by picking up R-wave component from the
II lead signal through a band-pass filter, then sending it to a comparator.
24 . . 2 Overinput Detector
The signal output at the first stage of preamplifier is sent to a com-
parator and if the signal exceeds ±360mV, the output of the comparator
becomes inverted.
Signals output from the R-wave detector and overinput detector are
adjusted in the pulse width by the multivibrator IC40 (TC4538), then input
into the photo coupler.
+2 9V.
+0 31V
.
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0 31V
.
2 9V
.
TP19
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2 . 5 Amplifier Control
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This circuit picks up a reset, 1mV,or lead select signal from the serially
transferred amplifier control signals.
!<-% 1ms ;
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AMP
C L K
AM P -
DATA DO D7 D6 D5 D4 D3 D2 Dl DO D7 D6 D5 D4 D3 D2 DL DO D7 DO
i
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16ms + a mm.
2 . 6 Signal Isolator
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The signal isolator modulates input analog ECG signals with FETs
Q31 and Q32 and pulses TRF1 + and TRF1 -, then transfers the modulated
signals through the T1 isolation transformer (1:1). FETs Q22 and Q23
demodulate the signals. A low-pass filter formed with capacitors and
resistors in two stages eliminates noise in the demodulated signals.
Digital signals (AMPCLK, AMPDATA and HR) are transferred using a photo
coupler.
2-5
2 7 Power Isolator
.
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2-6
3 2 AID Converter
.
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A/D Conversion Timing
2-7
4 Motor Control
.
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The motor to drive the recorder is the DC motor which has a photo
sensor built in for detection of motor speed. The PLL control IC25 com-
pares a signal detected by the photo sensor with the reference frequency
in phase, thereby providing a motor control signal at pin 13 of IC25.
The motor control signal goes to the integrator circuit formed with
R140, R142, and C64 and is made by a proper motor drive voltage of the
PWM control IC24.
ov
-
+5V
IC25 (pin 3)
CIN
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.+5V
IC25 (pin 13) . +3 IV .
P2
+2 2V
\ K \ / OV
.
5 Sensor Circuit
.
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51
. Detection of Magazine Open Condition
When the paper magazine is open, the microswitch SPVC2-1 is turned
off to send an interrupt signal to the gate array. Magazine opening is de-
tected with the fall signal and magazie closed is detected with the rise signal.
52
. Detection of Paper End and Paper Marks
A reflection type photo interrupter acknowledges a black paper mark
or paper end status (no paper remaining) if receiving no reflection from the
location of paper. It discriminates between paper end status and paper mark
based on a duration of the low level starting from a fall signal.
6 CPU Circuit
.
The CPU circuit is composed of a reset circuit, CPU, ROM, RAM, gate
array, and backup power circuit.
61
.
Reset Circuit
VOO
1 14
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. . .
6 . 3 Gate Array
The gate array is FD88007-AC with a clock frequency of 16MHz. Its
control signals are as follows:
2-9
631
. .
2MHz E and Q Clocks for CPU
'
< -5 00 n s-->
63
. 2 Interrupt Signals
.
There are three types of interrupt signals-NMI, FIRQ and IRQ. All
these signals, active at low level, are output to the CPU.
-NMI Output at every 1ms.
-FIRQ Output at every 10ms.
-IRQ Output when any one of MAGAZIN, MARK, HR, LOWB, CHG
IRQ and AC/DC signals is input.
,
j* 500jis
1 0 0 Hz
1 Oras
FIRQ
. CLEAR
MARK
RUN
PAPER
END
63
. . 3 Watchdog Timer (WDT)
.
10ms ,
'
< =»
1 0 0Hz
WDT
CLEAR , a i
70ras .
WDT
a = Response time of IC
2-10
634
. . Chip Select Signals
Chip select signals are all active at low level.
WE: Write enable signal
RD: Read enable signal
ROM ] 1 |
RAM [
KEY J 1 1
WE I
RD J ' 1 ' '
NOTE: LCD signal differs from the above since the memory is ready. (See
LCD control circuit.)
Since the LCD (NDM202A00) has a controller built in, it is interfaced direct-
ly with the CPU. However, E and Q clocks make the bus timing as shown below.
LCD
Data
Bus
CM >
Address
Bus
ZX $3040 ~ $30<tF
X
8 Thermal Print Head Control Circuit
.
LATCH e- I us
8,3 -
STROBE !< -
960vs
(Max)
895,is
CLOCK 9 . 5us
(SOOKHz) < S
DATA
2v s
CLOCK
1 . Sks 1
DATA
J 2 k otci 1 . o>
O . I
T ." 5 "
When the FX-2111 is turned on, Vdd is supplied to the circuit and
turns Q6 and Q7 on to send +5\/ Vdd to the RAM.
When the FX-2111 is turned off, Q6 and Q7 are turned off but the back-
up lithium battery supplies +3V to the RAM to let it keep the stored data.
2-12
10. Power Supply and Charging Circuit
10.1 Introduction
AC Power
+ 1 0 VN
Transformer 5
- Rectifier
Regulated
Power
Supplies
+ I 0 V
I
ON/OFF
DC Power
Battery
Control
+ 5 VD
!
± 5 VA
Charging + 2 4 V
Circuit
Block Diagram
2-13
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2-14
10.4 ± 5Va Power Generator
Using the unregulated 10Vn power from the AC power supply or the
battery, the 3-terminal regulator ICQ produces +5V. IC10 is a CMOS inverting
type switching regulator, in which the output voltage is fixed and which
inverts the input +5V and outputs -5V. A capacitor at the output is an
organic semiconductor capacitor which features superior characteristics
at low temperatures and least leakage current.
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Using the unregulated 10Vn power from the AC power supply or the
battery, the +24V power generator, a boosting type DC-DC converter,
produces 24V power for driving the thermal print head and charging the
battery.
The 24V power thus boosted is used to drive the thermal print head.
When the thermal print head is printing, a signal from pin 21 of the gate
array drives the base of Q15 to switch FET Q24 on so that the -I-24V is
supplied to the thermal print head. When the thermal print head is not
printing, Q15 and Q24 are off and the thermal print head is not supplied
with power.
Pin 16 of IC6 outputs 2.5V, which is used by the AID converter and
the thermistor temperature detector of thermal print head.
I 1 UJ
-
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11 ;; i-0-<nm
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2-15
10.6 Charging Circuit
The charging circuit is equipped with the quick charging IC18 (bq2003),
which performs constant current control as a frequency modulation con-
troller for switching regulation of the charging current and monitors the
battery temperature and voltage and the charging time to ensure proper
charging. It also checks whether or not the Ni-MH battery is connected
and enables charging only when the battery is connected.
In AC operation, the circuit is supplementarily charging the battery
even if the FX-2111 is not placed in charging mode.
The battery voltage is divided to a voltage per cell by R58 and R60
which are connected between battery terminals, then sent to pin 7 (BAT)
of IC18. Charging is enabled if the voltage is within the preset limits in
voltage per cell.
Divided +5V powers of R84 and R85 are used to determine the maxi-
mum cell voltage (MCV) of the battery and the maximum voltage (TCO)
for the battery temperature to stop charging, respectively. They are output
to pin 10 (TCO) and pin 11 (MCU) of IC18.
Preset battery temperature limits and cell voltage limits are as follows:
. Battery temperature limits
Minimum charge enable temperature limit LTF: Approx. -50C
(voltage level 2.0V)
Maximum charge enable temperature limit HTF: Approx. 60oC
(voltage level 1.13V)
High temperature to stop charging TCO: Approx. 650C
(voltage level 1.01V)
. Battery cell voltage limits to enable charging
Minimum: Approx. 1.0V
Maximum: Approx. 1.78V
That is, when the charging circuit is turned on, it starts charging the
battery if the battery temperatre is within a range of 50C to 60oC and
the cell voltage is within a range of 1.0V to 1.78V. If either one of the above
2-16
conditions is not satisfied, it does not start charging the battery but is
placed in a standby status until both conditions are satisfied.
Once the charging circuit starts charging the battery, the charge com-
plete system described later will be effective. However, if the maximum
cell voltage of 1.78V is exceeded before the start of charging, the charging
circuit judges the battery abnormal and does not start charging.
Q16, D22, and Q10 form a MOS FET driver and level shifter circuit to
heighten the switching frequency.
10.6.4 Charge Complete System
When the battery temperature and cell voltage are within the respec-
tive ranges, the charging circuit continues to charge the battery until one
of the following five conditions is satisfied:
. - AV detected
. - AllAt (temperature rising ratio) detected
. Maximum temperature of 650C to stop charging TCO reached
. Maximum charging time of 3 hours reached
. Maximum cell voltage MCV of 1 78V reached .
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2-17
10.6.5 Other Functions
In AC operation, supplemental charging is made by R66. In AC oper-
ation, Q14 is on and the base of Q13 is driven to supply R66 with the 24V
power. The current of which the value is determined based on a voltage
difference at R66 flows for supplemental charging. However, if the battery
is not connected, Q8 is turned on and Q14 is kept on, thereby disabling
supplemental charging and at the same time cancelling the bias voltage
of Q12. Thus, the 5V power to operate the charging circuit is not held and
charging is impossible.
The charging circuit outputs CHG IRQ and CHG STATUS signals. When
the circuit is supplied with 5V, the CHG IRQ signal becomes high level
to indicate the instrument is placed in charge mode. The CHG STATUS
signal is output from pin 13 (CHG) of IC18 to indicate the current charging
status. If the battery is not connected, the CHG IRQ signal cannot become
higher than 0.7V since D15 is electrified. Thus, the instrument is not placed
in charge mode.
Charging Continuous
2 0s.
'
* *
2-18
CHAPTER
3
Troubleshooting
1 Introduction
.
3-1
1 1 Internal Power Supplies
. 3-1
1 2 Faulty Power Supplies vs. Troubles
. 3-2
2. Troubleshooting 3-3
2 1 All Specified Secondary Power Supplies Are Not Available
.
in AC Operation 3-3
2 2 All Specified Secondary Power Supplies Are Not Available
.
Is Available 3-10
2 17. No DC Input Waveform Recording Is Available 3-10
2 18 . Any Waveform of All 12 Leads Is Recorded As Baseline 3-10
2 19 . Waveform of Some Specific Lead Is Recorded As Baseline... 3-11
2 20. Checking AID Converter 3-11
1 Introduction
.
11
. Internal Power Supplies
First, understand internal power supplies and their functions.
10Vn
+ 5Yp
Inputting + 10V, the dropper type low-loss regulator outputs
regulated -(-5Vd.
This voltage is used as the power supply for digital circuits,
such as CPU, of the unisolated section.
+ 24V
+5Va (unisolated)
Inputting IOVn, the dropper type 3-terminal regulator outputs
regulated -i-5Va.
-
5Va (unisolated)
Inputting +5Va, the inverting type switching regulator
produces -5Va.
±5Va are used as analog power supplies for DC input, ECG
circuit and AID converter.
± 5Vf (isolated)
Receiving 10Vn through the isolation transformer which
isolates the voltage from other circuits, the 3-terminal regulator
outputs regulated ±5Vf.
The ±5Vf are used as power supplies for digital circuits of the
isolated section.
± 5Vb (isolated)
±5Vb are produced from ±5Vf through diodes. They are
used as power supplies for analog circuits (input amplifiers)
of the isolated section.
3-1
1. 2 Faulty Power Supplies vs. Troubles
1 21
. If 10Vn is not output...
.
The FX-2111 does not operate at all since 5V, 24V and all other powers
are not produced.
122
. If 10V only is not output...
.
The dropper type low-loss regulator cannot produce +5Vd, thereby dis-
abling the CPU, etc. to operate. The FX-2111 does not apparently operate
at all while 24V and others are available.
12
. 3 If +5Vd only is not output...
.
The CPU and other components are not supplied with power. The
FX-2111 does not apparently operate at all while powers other than +5Vd
are available.
12
. . 4 If +24V only is not output...
The LCD and keys operate normally but waveform recording and al-
phanumeric printout are not available at all.
12 . . 5 If unisolated ±5Va are not output...
The AID converter and comparator do not operate normally, thereby
making ECG waveform or DC input waveform a baseline with alphanumerics
printed out normally.
12 6 If isolated ±5Vf and ±5Vb are not output...
. .
A Caution
When checking the power supply and related circuits for troubleshoot-
ing, take sufficient care to avoid a short circuit.
3-2
2 . Troubleshooting
2 1 All Specified Secondary Power Supplies Are Not
.
Available in AC Operation
(1) Check the FX-2111 is securely connected to the wall outlet using the
specified power cord.
(2) Check the AC inlet has two specified power fuses inserted and the fuses
are not blown out.
A Caution
When checking power fuses, be sure to turn the power off and discon-
nect the power plug from the wall outlet beforehand.
3-3
2. 3 +24V Is Not Output
(1) Check the presence of IOVn (8V to 16V). Then verify that the voltage
is aupplied to pins 10 and 13 of IC6.
(2) Check operations of components around IC6.
1) Using the oscilloscope, verify that pin 4 of IC6 outputs a triangular
wave at approximately 170kHz.
If not, IC6 may be faulty.
2) Using the oscilloscope, verify that the gate of Q9 outputs a rectan-
gular wave at approximately 170kHz.
If not, IC6 may be faulty.
3) Using the oscilloscope, verify that the waveform at the drain of Q9
is switched at approximately 170kHz.
If not, Q9 or D13 may be faulty.
4) If +24V is supplied to the thermal print head only, conduct the
following:
Press the START/STOP key to place the instrument in recording con-
dition. Then verify that -I-24V is available at the drain of Q24 and
pins 13, 14 and 15 of P5 connector.
If the + 24V is not available there, consider Q24 or Q15 may be faulty
or check whether or not signals are sent from the gate array (pin 21).
Signal level of Q15's base input: High-24V ON
Low- 24V OFF
If +24V is available there, check the cable of thermal print head.
3-4
2. 6 Unisolated ±5Va Are Not Output
(1) Verify that the 10Vn input is available at pin 3 of ICQ.
If not, both ±5Va should not be output. Conduct the steps described
in 2.1 and 2.2.
(2) Verify that +5Va is output at pin 1 of ICQ and pins 3 and 5 of IC10.
If not, ICQ may be faulty.
If all the abovementioned inputs and outputs are found normal but
isolated ±5V are not output, IC33 or IC34 may be faulty.
3-5
2 .8 Troubles Related to Charging
28
. 1 Charging Mode or "CHARGING" Status Is Not Effected
.
If charging mode is not effected, +5V (CHG IRQ) may not be output
at pin 9 of IC18 or +5V may not be supplied to the charging circuit. Conduct
steps (1) and (2)-1) below.
(1) Open the rear cover of instrument and check the presence of battery.
Then check the battery is securely connected to the instrument via the
connector and the battery cable is not disconnected.
faulty.
. If +5V is not output at all even if the OFF key is pressed Q11, Q12,
,
or D8 may be faulty.
. If only +5V for CHG IRQ is not output check whether or not the
,
the battery and check the thermistor in the battery. Measure the
resistance between pin 2 (blue) and pin 4 (black) of the collector.
The resistance should be in a range of 3kft to 30kl2 (lOkft at 250C).
Ambient temperatures should be proper.
3-6
28
. .2 Virtually No Charging Is Made Despite "CHARGING
COMPLETE" on Display
(1) Check the circuit around IC18.
1) Verify that the source side of Q17 is supplied with +24V.
If not, conduct the steps described in "8.3 +24V Is Not Output:'
2) Verify that pin 14 (MOD) of IC18 outputs a rectangular wave at
approximately 140kHz; the drain (TP52) of Q17 outputs a rectangular
wave at approximately 140kHz; and pin 9 (SNS) of IC18 outputs a
triangular wave at approximately 140kHz.
If not, check the following:
. R18 and R82 including their mounting condition
,
3-7
2 10
. No Key Operation Is Possible
(1) Verify sure connection between the P7 connector on the main board
and the flexible cable of key panel.
Check the P7 connector for any possible inferior soldering.
Check the flexible cable of key panel for any possible disconnection
and wear of the carbon part.
(2) Verify that key signal lines except for ON and OFF keys are normally
pulled up by checking TP120 to 125 and TP128.
(3) Check the voltage at pin 20 (power supply) of IC15.
Check signals at pin 1 (KEY) and pin 19 (AO) of IC15. Signal at pin 1
should be at low level at every one millisecond.
Verify that pins 2 to 9 and 11 to 18 of IC15 are at low level when a key
is pressed.
NOTE: If only some specific key is not effective, the key may have a poor
contact.
A Caution
The inserting part of key connector is made of carbon. Avoid frequent
repeated disconnection and connection.
(2Verify that pins 3 and 5 (TP103) of P4 connector are supplied with +5V.
(3yerify that the following signal is available at pin 1 (TP101) of P4 con-
nector.
!< 5|19. 5;s ;< 5*L9. 5,s
+ 10V
JUULJUU
Paper speed 25mm/sec Paper speed 50mm/sec
Check the signal at pin 14 (TP59) of IC25. (Refer to "2.4 Motor Control:")
It should be 256Hz with a paper speed of 25mm/sec and 512Hz with
a paper speed of 50mm/sec.
Verify that the signal at pin 2 (JP5Q) of IC12 is at high level when the
paper is driven.
3-8
2 .
12 No Mark Detection on Z-fold Paper Is Available
(1) Verify that "RECORDING MODE" is set to "MARK" in the program.
(2) Check the mark sensor for any possible dirt deposit and inferior mount-
ing condition.
(3) Verify sure connection between the P6 connector on the main board
and the flexible sensor cable.
Check the P6 connector for any possible inferior soldering.
Check the flexible sensor cable for any possible disconnection.
NOTE: The mark sensor is the one and only part in the FX-2111, which is
adjusted by a variable resistor. Before conducting the steps
described above, therefore, check the variable resistor for any
possible peeling-off of the paint lock and slippage.
2 13.
No Paper End Detection Is Available Or "PAPER
END" Alarm Is Constantly Displayed
(1) Check the mark sensor for any possible dirt deposit and inferior mount-
ing condition.
Verify that the magazine sensor switch is positioned in place and
pressed when the magazine is closed.
(2) Verify sure connection between the P6 connector on the main board
and the flexible sensor cable.
Check the P6 connector for any possible inferior soldering.
Check the flexible sensor cable for any possible disconnection.
NOTE: The mark sensor is the one and only part in the FX-2111, which is
adjusted by a variable resistor. Before conducting the steps
described above, therefore, check the variable resistor for any
possible peeling-off of the paint lock and slippage.
NOTE: Program contents are stored in the RAM IC2 and backed by the
lithium battery when the FX-2111 is turned off.
If program contents change despite sufficient lithium battery
"
3-9
2 16
. No Waveform Recording Nor Alphanumeric
Printout Is Available
(1) Verify sure connection between the P5 connector on the main board
and the thermal print head cable.
Verify sure connection between the thermal print head and the cable.
Check the P5 connector for any possible inferior soldering.
(2) Verify that +24V is available between pins 13 and 15 (TP112) of the P5
connector under the condition where a waveform should be recorded.
Verify that pin 9 of P5 connector is supplied with +5V.
(3) Verify that the TOFF signal at pin 21 of gate array or the base of Q15
is at high level under the condition where recording should be made.
Verify that signals of LATCH (pin 2 of P5 or TP107), CLOCK (pin 3 of
P5 or TP108), STROBE (pins 5, 6,and 7 of P5 or TP109) and DATA IN
(pin 1 of p5 or TP106) are available at the timings as described "2.8
Thermal Print Head Control Circuit;'
(4) To make sure of the correct operation of the RAM for thermal print head:
. Verify that pin 28 of IC5 is supplied with +5V .
NOTE: If electrical signals are normal mechanical failure may make wave-
,
2 17
. No DC Input Waveform Recording Is Available
(1) Make sure that "DC RECORDING" is set to "ON" in the program.
(2) Check the P3 connector on the main board for any possible inferior
soldering.
(3) Verify that pin 4 of IC21 is supplied with +5V and pin 11, with -5V.
If IC21 is not correctly supplied with power, the FX-2111 should not be
able to record ECG waveform too.
(4) Check the AID converter referring to "2.20 Checking AID Converter"
If the AID converter is faulty, the FX-2111 should not be able to record
ECG waveform too.
3-10
2 . 19 Waveform of Some Specific Lead Is Recorded As
Baseline
(1) Check the lead cable for any possible internal disconnection and inferior
hookup.
(2) In relation to the lead which results in a baseline, check the buffer IC,
the resistance of resistance network, power supplies to lead selector
ICs (IC36,38,41 and 45) and their connection status such as soldering.
Check the AID converter if the trouble occurs despite the normal con-
dition detected by taking steps described in Section 2.16, 2.17 or 2.18.
(1) Verify that pin 7 (TP7) of IC13 outputs a triangular wave with an ampli-
tude of ±3.2V and a pulse width of 520ns. If the triangular wave is
normally output, proceed to step (4) below.
(2) Verify that power supply pins of IC17,21 and 13 are supplied with power.
Verify that the reference voltage of +2.5V is supplied.
If not, check the power supply.
(3) Verify that a rectangular wave ADCLK (L: 520(is, H: 480|js) of 1ms cycle
is output at 1ms cycles from the collector terminal of Q1.
(4) Verify that the low level S/H signal with a pulse width of 96ns is output
"
3-11
CHAPTER
4
Maintenance
A Caution
When replacing power fuses, be sure to turn the power off and dis-
connect the power plug from the wall outlet beforehand.
2 . Replacing ROM
(1) Remove the upper casing.
(2) The ROM will be accessible on the PC board. Remove the ROM.
(3) Mount the new ROM, taking care of the direction. The ROM's socket
has 36 pins.
If 1M-byte ROM is used, it will be mounted taking the full space for
it. If the ROM is other than "IM-byte ROM, put it aside the rear of the
socket (aside IC3).
(4) Check the ROM is not contacted with feet of R18 when mounted.
(5) If there is no problem, put the upper cover and fix it with screws.
(6) Turn the FX-2111 on. Verify that the control program version on the
standby display is the same as the label on the ROM.
A Caution
When replacing the ROM, be sure to turn the power off. Also, take
care to install the ROM in correct position.
tfC6 tft
i)
4-1
3. Replacing Rechargeable Battery
(1) Turn the FX-2111 off and disconnect the power cord from the wall
outlet.
(2) Put the FX-2111 upside down. Loosen two screws off the battery cover.
(3) Replace the battery with new one. Insert the connector of battery cable
securely in place.
(4) Put the battery cover in the original position and fix it with two screws.
If the battery cover is not put squarely, rearrange the battery cable,
etc. to neatly accommodate the battery in the room.
A Caution
When replacing the battery, be sure to turn the power off and dis-
connect the power plug from the wall outlet beforehand.
"v - V
4-2
4 . Operation Check by Self-testing
The self-testing function permits you to perform the following tests:
1 Total Test
.
6. LCD Test
2 . Sensitivity Test 7. Key Test
3 Time Constant Test
.
8. Status Test
4 Print Test
.
9. Automatic Power-off Test
5 Recorder Test
.
41
. Self-testing Procedures
(1) Press the MODE key to place the FX-2111 in the program mode. The
display will be as follows:
1 AC FILTER
(OFF)
(2) Press the ImV (A) key. The following message will appear:
MAINTENANCE
PUSH (START) KEY ]
(3) Press the START/STOP key. The display will be as follows:
M-1 AC FILTER
FREQUENCY (50HZ)
(4) Press the ImV (A) key. The following message will appear:
SELF TEST
PUSH (START) KEY
Press the START/STOP key once more. The total test will start to test
sensitivity, time constant, print, recorder, and LCD.
To proceed to the Key Test, Status Test or Auto Power-off Test, select
it using the < or key.
9 AUTO POWER OFF
4-3
r
?
Z
1/2 1
TEST
42.
.
2 Print Test
n t a» « * '
1 *
'
: ;
42 .
.
3 Recorder Test ....
;..>. !
Mm"
RECORDER 'EST
42 .
.
4 LCD Test
0 o
0 0 0 0 0
0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
0 0
4-4
4. 3 System Errors
System errors are caused by troubles with hardware or software.
Usually, they cannot be treated by users.
S Y S T E M m R R O R
CODE 9 0
4-5
5 .
Disassembling/Reassembling the FX-2111
For maintenance, inspection and replacement of ROM and other
components, you need to disassemble the instrument. Use the follow-
ing steps to disassemble: The FX-2111 will be reassembled in the reverse
"
A Caution
Disassembling/Reassembling Precautions
. Be sure to disconnect the power cord and make sure the instru-
ment is turned off before disasasembling or reassembling.
. Do not remove the battery before disconnecting any PC board .
. Take care that repeated disconnection of the key panel and sen-
sor board may result in poor contact.
. Use proper tools to loosen screws .
. When reassembling make sure that all screws are securely tight-
,
4-6
51 .
Diassemling Procedure
Take the following steps to disassemble the FX-2111: (The procedure described here
is for the model equipped with the battery.)
M3x8
e7)
g3
jo
Step 1: Remove the cover of paper magazine Step 2: Open the battery cover on the bottom
and the paper shaft. panel and remove the battery.
Irom Ttanslormer
2-Double Semus Screw (S)
,
1/
-
51
.
*
0*
4-Double Semus Sciew (S) M3x8
.
Step 3: Loosen four screws on the bottom Step 4: Diconnect connectors from the PC
panel and remove the upper case. board and loosen two screws on the
PC board. Then, the PC board can be
removed.
4-7
Double Semus Screw (S), M3x8
r -
-
>
8
0
8
0
0
8
0
Step 5: Loosen three screws which fix the Step 6: Loosen the screw which fixes the
recorder onto the botton panel and power board PCB-6238 and the trans-
remove the recorder. former onto the bottom panel. Dis-
connect the connector from the
transformer and remove the power
board.
el
0
11 .
Checking lead cable and power cord
Visually check the lead cable and power cord for any possible damage.
Check also the connectors for any possible looseness. If a damage is
found, replace them as required. Merely applying a tape may not repair
the cable sufficiently.
Also measure the resistance of each electrode to check for internal
cable disconnection and damage.
1 . 2 Visual inspection
. Check that mechanical parts such as screws are securely fitted .
For cleaning, wipe the casing with a properly wetted soft cloth. You
can use the cleanser for tableware by weakening it with water. However,
take care that the cleaning solution or water may not enter the inside
through openings. Finally, wipe off wetty substance with a dry cloth.
Perform the self-test described in "4. Maintenance" and check the total
function of the FX-2111 to ensure that the equipment operates safely and
completely.
5-1
15
. Battery check
Measure the voltage between plus and minus sides of battery to check
the capacity. If it is below 9V, charge the battery. Also, if the battery has
not been charged for six months, charge it. If the battery will not be used
for a long period of time, remove it from the FX-2111 and store in a cool
place.
2 . Safety Inspection
To ensure the safety of FX-2111, it is recommended to perform safety
inspection. The test methods and measuring instruments are stipulated
in the standard for safety test. It is considered extremely difficult to fully
follow the standard for the safety test at the health care site. In checking
for maintenance and inspection, therefore, measure each specified value
as a rough rule of thumb.
A Caution
If you find a value which exceeds the allowable level, be sure to let
the user avoid using the FX-2111. If the user operates the FX-2111 as
it is, he/she may receive an hazardous accident.
5-2
The digital voltmeter shall indicate a true root mean square value to
a composite waveform of a frequency band from DC to 1MHz. If such a
voltmeter is not available in hand, you may use a commercially available
digital voltmeter for the purpose of simple maintenance and inspection.
However, make sure of the frequency band of the voltmeter and note that
the voltmeter will not indicate a leakage current at a frequency exceeding
the capacity.
Polarity Switches
oa
POWER -
-
ob Medical
-
O Electronic
a
Wall Outlet Instalment
-
°b
GND
o
GND Oft
'
-
A Point 8 Point
Power Cord
See the figure above. A gounding terminal and the power switch box
which allows you to switch the polarity facilitate measurement of
ground leakage current.
Normal condition
. Measurement of ground leakage current under normal condition is
"
5-3
(2) Example of measuring enclosure leakage current (current flowing from
enclosure to the ground)
; Polanty Switches !
POWER -
Oj-
-
ob
Medical
Wall OuUel Electronic
Insirument
GND
GND T-O
B Point
A Point Opsn lor ilngla lauli condillocy-
Power Cord
| M D \- Metal Foil
Probe
Or
5-4
22. Measuring protective grounding resistance
According to the standard, protective grounding resistance shall be
measured by letting the testing transformer flow an AC current of 10-20A
from a power source of which the voltage with no load does not exceed
6V. Practically, however, it is not easy to prepare such a testing device.
We show therefore a simplified method as follows:
O o
Power Iranslormer shall be able lo let a curfent of 1-
3A How at a voltage ol less than 6V with no load .
Medical Eqjipmenl
VW Or
Power A Point 30 C Point EO
Transformer (SOW) Metal Part
VI (Voltage between
6
A C A and C)
6V o
2 30 V
V2 (Voltage between R: Protective Grounding
B and C) Resistance
B Point
.
O
El
t
Power Cord '
Since the flowing current is the same, the subject protective grounding
resistance can be obtained through the relations between the voltage ratio
and resistance ratio as follows:
. .
5-5
2 3 Remarks
.
5-6
CHECK SHEET FOR PERIODICAL INSPECTION
3 Connectors
.
4 Others
.
ELECTRICAL INSPECTION
. AC operation and battery operation Pass/Fail
. Time constant test Pass/Fail
OTHERS
5-7
CHAPTER
6
Circuit Diagrams
.
Main Board
DC Input *
.
Bult.r
Pr.B-6409 , i
Amplifier' Power Supply ' : i
>
A C 1 1 5 V
i
- 5V
I i
5 Isolated Section I
rs
u
J
! fi! T .
""
i r- 1
c - 1
n
Butttr
Amplifier
Resislanct
NelworK lor
Lead S«lectior
Preamplilici
it
Time
ConsUnt/
Reset
'
Middle
Ampliner
ModulaiJon
Circuit
.
Tranjlormer
Demodulation
Circuit I->
Amplilicr
i US
< £ IA
. +5V
'
: i
I . , AC Input
i
i
I
i25 .
I
.
u
Circuit '
I . AC Inlet Board
'
I I \\ PCB-€410
5 Triangular |_ '
r-»Wav*
j- \\
liaV
_
'
Generator ~
i:
1
Amplifier
Control
+5V. Power
Circuit
Isolation
Translormer
Pustv
Pull l I
i . - - -
. I
*
i
i
I +VFB J
Circuit
21
I Digital
Power
+ 5V
.
i
i
Oscillator Supplies
Rectifier
Trans I or mc/
Circuit
R-wav* Overinpul f jlse
t
i
: i
Detector Detector Generator
Circuit Circuit Circuit i
T
+ 10'/ ; i
i
,
CPU ; i
KM
Photo
Photo i 1 i
Coupler Coupler H063B09
i
Recorder t
0 2HHz '
i
?.
i .
A _ + 24V
In i
Sensor Board:
-
Sensor
.
T 0 i i
Gale Array
'
FD88O07-AC E AM27C512 , i
Charging
B S 54Kbyte Circuit ,
I
TEMP U SRM2264-12 r
-»
t
Thermal S SKbvte
Prinl Head
T
Ni-MH
QS6-F RAM CLK r Battery
L - . - - . .1
SRH2254-12 16HHz LCD i PacK
6-1
,
Main Board .
DC Inpul -
3
.
Butter
'
pcb-6409 Power Supply 1 ;
-.1
Amplitief
i
- sv AC 230 V
o
rs Isolated Section
i
1
|i
c
2S1 T
o Resistance Time 1
Preamplilicr Middle
Modulation Demodulation
5£ ! .
, AC Input
5 Network lor ConslanU Isolation Amplifier
V
Amplilier
-
xB '
-
3 Amplifier Circuit
Circuit o
Lead Seltctior Reset Transformer' xl.25 + 5V
125
o
Circuit AC Inlet Board
fc
3 I
I Triangular u
1 ,
pcB-e4io
I
r-SWave
11.
ItnV
_
Generator
Push-
Amplilier i5V Power Isoiation k -
Pull
Control Circuit Translormer Circuit
i I Digital i *
i iVFB AT in
Power
+ 5V
i
i
Oscillator Supplies
Rectifier
Transformer
Circuit
R-wave Overinput Pulse
Oelector Detector -
5 Generator
+ 10V t
Circuit Circuit Circuit
v I
Recorder D 2MHz
A FET +2 V
> i
i
Thermal S 8Kbyte
Print Head
Ni-MH
056-F R AM CLK
Battery
U ?
I
i
SRH2264-12 16MHz LC 0 i Pack
6-3
noi!) i miss omtnsi smcifih
.
.
VBF-f VRF - 1
. SPICUl SYHtOlS UUCE
IC37 _
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4
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IC35 TC-4051BF is 7,a VBF-
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T T T T
IC451TC-4051BF 16 7 ,a
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IC13 uPC4074C 4 11 - 6
IC15 TC7W04F 4 -
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TC17 TC-40S3RF a - - JL4. C93 jcil? |ci25 |ci28 C94 \ci Ifc |ci2t ]ct.27
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MODEL NO. ASSEMBLY NO.
PCB-6239 94.07.14
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6-32
CHAPTER
7
laqram
Main Board Assembly Diagram, 1/2 & 2/2 433-4897 7-1 to 7-3
Inlet Board Assembly Diagram 434-4899 7-5
HOW 10 MOUNT IC22
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CHAPTER
8
Electrical Parts Lists
674-11338
9E3041 PC Board AS 1
Main Board
AC Inlet Board
8-1
2 Main Board, PCB-6409 SAS SMD for FX-2111
.
674-11339
Resistors
68-70,
86-92,
140, 158,
182, 183,
189-191,
195, 196,
201, 204,
210, 211,
225, 241,
254, 255
8-2
2 Main Board, PCB-6409 SAS SMD for FX-2111. continued
.
674-11339
71, 73,
126-129,
143, 159,
178, 179,
187
8-3
2 Main Board, PCB6409 SAS SMD for FX-2111., continued
.
674-11339
8-4
2 Main Board, PCB-6409 SAS SMD for FX-2111, continued
.
674-11339
Capacitors
8-5
2 Main Board, PCB-6409 SAS SMD for FX-2111
.
674-11339
Diodes
8-6
2 Main Board, PCB-6409 SAS SMD for FX-2111, continued
.
674-11339
Transistors
1D989 Q6 2SC-2713GR 1
1D0116 Q7 2SA-1163G 1
Integrated Circuits
8-7
2 Main Board, PCB-6409 SAS SMD for FX-2111, continued
.
674-11339
Coil
8-8
3 Main Board, PCB-6409 THD for FX-2111
.
674-11340
Resistor
1A7040 R18 RSSX3L20 0.01J/3W, Metal Film 1
Capacitors
Transistors
Crystal Oscillator
Integrated Circuits
Lithium Battery
Connectors
1F0215 P1 B3P-VH 1
1F1068 P2 AXB114001 BB 1
1F0562 P4 DF3A-6P-2DSA 1
1F9376 P5 DF3A-15P-2DSA 1
1F0548 P6 008370061000800 1
1F1131 P7 008370151000800 1
1F1004 P8 RDAG-15SE1(F) 1
8-9
3 Main Board, PCB-6409 THD, continued
.
674-11340
Arrestor
Fuses
Isolation Transformers
Piezoelectric Buzzer
8-10
4 .
AC Inlet Board, PCB-6410 THD for FX-2111 (115V)
674-11664
Fuses
1L4476 239001 1A 2
Locker Switch
1G3508 SJ-2S4A-07BB 1
AC Inlet
1D2393 NC176-1.5 1
GND Terminal
Connector
1F0159 B2P-VH 1
Choke Coil
1T6342 TF1028S-801Y2R0-01 1
Spacer
8-11
5 . AC Inlet Board, PCB-6410 THD for FX-2111 (230V)
674-11340
Fuses
Locker Switch
1G3508 SJ-2S4A-07BB 1
AC Inlet
1D0288 NC176-1.5 1
GND Terminal
Connector
1F0159 B2P-VH 1
Choke Coil
1T6342 TF10283-801Y2R0-O1 1
Spacer
1H6410 PCB-6410 1
8-12
5 . LCD Assembly for FX-2111
674-11342
LCD
1 LI 709 NDM202A00 1
Connector
1F1085 AXL214901 1
Spacers
6B8308 SP-15 2
Shielding Fingers
6B9217 (A) 1
6B9218 (B) 1
8-13
7
. Parts Supplied to Wiring/Assembling Process for FX-2111
674-11343
8-14
CHAPTER
9
Spare Parts Lists
1 PCB-6238
.
674-10554 9-1
2 PCB-6236
.
674-10555 9-2
3 . Paper Magazine 674-10556 9-3
4 .
Recorder 674-10557 9-4
5 . Upper Case 674-10558 9-5
6 Lower Case
.
674-10559 9-6
7 Screws
.
674-10560 9-7
1 PCB-6238
.
674-10554
9-1
2 PCB-6236
.
674-10555
9-2
3
. Paper Magazine
674-10556
9-3
4 Recorder
.
674-10557
9-4
5 . Upper Case
674-10558
9-5
6 Lower Case
.
674-10559
9-6
7 Screws
.
674-10560
9-7
CHAPTER
10
Structural Diagrams
FX-2111 (USA)
External Appearance (1) 413-0994 10-1
External Appearance (2) 413-0995 10-3
AC Inlet Board 424-3619 10-5
Upper Case 423-3620 10-7
Lower Case Assembly (1) 423-3621 10-9
Lower Case Assembly (2) 422-3622 10-11
Lower Case Assembly (3) 422-3623 10-13
Exploded View 412-0996 10-15
FX-2111 (CE)
External Appearance (1) 413-0849 10-17
External Appearance (2) > 413-0927 10-19
AC Inlet Board 424-3443 10-21
Main Board* 423-3444 10-23
Paper Magazine Assembly* 423-3250 10-25
Paper Shaft Assembly* 424-3251 10-27
Recorder Assembly* 423-3252 10-29
Upper Case Assembly 423-3445 10-31
Lower Case Assembly (1) 423-3446 10-33
Lower Case Assembly (2) 423-3447 10-35
Lower Case Assembly (3) 422-3448 10-37
Exploded View 412-0928 10-39
Asterisked diagrams are common to both FX-2111 (USA) and FX-2111 (CE).
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FUKUDA DENSHI CO., LTD.
39-4, Hongo 3-chonne, Bunkyo-ku, Tokyo 113, Japan
Phone:(03)3815-2121 Fax: (03)5684-3791