f ™ Workshop and spare parts manual 1Q Range Actuators Module 1A Gearcase = All mechanical sizes rotork actuation Publication number £180E. Date of issue 11/96 . Mediule 18 10 7,10,11,12,19.14,16,10,20,25 90.26. Module 1A 10 40,45,70,90,81,95 a module 1D (Worm and Whee! is ordered which wl ater the . fongina actuator output epeed., than this information must be ‘ven fo Rotork atthe order stage so that addtional data can be {ven tothe customer to enable reprogramming ofthe actuato’s ‘eetroni contre system. Full deal trom th actuator nar pate must be gven when ‘enquiring about or ordering spare pats Module 1A Gearcase consists ‘ofthe flowing components Genrcese Casting Module 18 Centre Column, ResoWver Drive Resoher PCB,Clutch ‘Assembly and Ctch Spang Mode 10, Wormshat & Wormwhee! Module 16 Hand/Auto Lever & Cam Al Seals & Bearings ‘The folowing Gearcase modules ae also avaiable as owed tems. 18 Contre Columa,ciuten Assembly & Clutch Sper, Resover Orve 10 Resolver Drive & PCB 1 Wormshaf & Wormhoot 1€ Wormshalt & Wormneel Mantenance Kit 1F Goarcase Maintenance Kt 1 Hana/Auto Levercam & Spring 1H Resear PCB onlyr Module 1A Gearcase IQ 7, 10, 11, 12. 13, 14, 16, 18, 20, 25, 30, 35. , Removing Actuator afc ed nsec from Valve inthe close direction when r Before clanking the actuator ‘stator wl move up te vahe isclte ana ciscomnect ‘em, ensue sng is hang incoming eectical supe) to the weight ata mes, sscuater, Remove and retan . Any adaptors or educer rom the threaded cable enties ‘Actuator can be removed from ‘ease leaving tise marian ae the valve postion. In ths case the base must be protected {ror the environment by ‘icing plas bag ver i feecleatrntcterpobeht Removal of Actuator eon ie from Valve Gearbox “ale the weight fhe actuator an the sing before roving the actuator to gearbox ngs, aetuator shoud side of Gearbox input sha, ensure Sings nocing the weight of the actuator a al times Remove Actuator Oil Plugs from Valve or Team ect enact Gearbox te pugs uate n l- Only persons competent by genase. he ‘te of ot rang and \ ‘experience shouldbe alowed toremove the acuta fem ci the valve or gearbox As the custo maybe tale at any sng, corect singng of his Un must be judge neach .. Ine case ‘Actuator Walgts. Faon 21318 = 279 14162025 = 439 5 7 3035 = 68g Remove Top i. Handwheel kN Actuator Direct Toremove top handvee!, Mounted onto Rising leeae and move te ge le Iv = ap head screw located in sear, ete from ppaine, move ve ‘opera short stance fo ela any locked in preseure, dee te vaNe ful. ‘Take the weight of the actuatcon te sing before Fomoing he actuator tvaNveModule 1A Gearcase IQ 7,10,11,12,13,14,16,18,20,25,30,35. The nylon retainer can be Palled out using tapered irs and rotating the handwheel Clockwise The handwheel can ow be ite of Keep handuheel and ron retainer nasa pace or refting to new gearcase, Side Handwhe To remove side handwheel and ts assocated worm gearbox, locate and remove the four cap ead eorowe gearbox must be led aff stright. Retain this ‘madi in a sate place for refting to new gearcase, Motor Stator “Toremove motor state, locate ‘and remove cap head screws, ‘othe motor off the ‘gearcase Before cuting the cabes atthe but connectors ensure that both ends are Keni for reconnection. Remove and ‘etain the call spring stuated at ‘he outboard ond ofthe rotor ‘shaft Retain this statorina ‘sate place fo rafting Using an alon kay (rex wrench) anda spanner remove ‘nd retain the bat and rit ‘securing te rotor shat othe ‘worm shaft, slide the rotor shaft ‘off and retain na sate place for refit. Terminal Cover and Bung Using a 6mm aon kay loosen the four captive cap head ‘screws securing the terminal ‘cover and remove together vith ts sealng'O'rng. eta forreftng. Locate ana remove the teal bang securing excip. The terminal bung can now be pulled ou of the casting. Dieconneet all connections from the bung using an Brn spannet for terminals 1, 2,3 and earth and tapered ose ‘lst pl of terminations 4 {o47. The bungean be ‘removed and relaned together wan ts seaing"O'nng ang Het pose ro ott Electronic Cover Using a 6mm alen key remove the four cap head screws securing the elactronic cover.