Professional Documents
Culture Documents
: Prepared By : -
Micro Small and Medium Enterprises Development Institute,
Government of India
Ministry of Micro Small and Medium Enterprises
Bais Godam, Jaipur – 302 006 (Raj.)
Ph. 0141-2212098, 2213099, Fax. 2210553
e mail- dcdi-jaipur@dcmsme.gov.in
web- dcmsme.gov.in
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CORRUGATED IRON SHEETS
Floor Decking Steel Sheet , C & Z Purlin , is roll formed by roll forming machine,
mainly uing galvanized steel, at thickness 0.8 - 1.2mm. Simple shape with high rib and
high strength. Put the panel above the welded wire net, fill cement between them. This
panel is usually used as the floor of high buildings, it can save steel mound and can also
save the weight, in the same loading capacity, use this panel, and save the steel quantity,
and thus save cost.
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C & Z Purlin is roll formed by roll forming machine, mainly use hot roll steel and
galvanized steel at thickness 1.5mm ¨C 3.0mm. it is featured with better anti bending and
straightness, these products are used as the main supporting bars on steel structure for
warehouse, garage, exhibition etc.
Features
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• Good design & secure fastening system ensure the security and weather tight
performance of Coated Steel Roofing during extreme weather conditions.
• Coated Steel Sheet is fire resistant.
• Excellent thermal properties to keep your building cooler in summer and in
warmer in winter. Galvanised
Steel Sheets which are widely used in construction , These Galvalume and GI
Sheets are available in brick red, chrome green and sky blue colour.
Technical Specification:
Automatic Roll Forming Line consists following parts , while the coil stock is passing
through succession contoured rolls the material bends to its desired shape, after final
shape is achieved profile straighter gives straightness to out going profile
1) De Coiler ( 5 Ton)
2) Loop System
3) Entry gauge and Roll Forming machine
4) Cutting unite
5) Run out table
6) Integrated Hydraulic power Pack system
7) P L C control system
DECOILER :Decoiler is provided to load Raw material coil on it's arms & Hold the coil and also
generates Drag tension in process.
LOOP SYSTEM : Loop System is incorporated in between 2 line equipments to syncronise line
speed or some time to eliminate tension, stretch, on passing material.
ROLL FORMING LINE : Roll forming consists pairs of contoured roll tools. While the coil
stock is passing through succession contoured rolls the material bends to its desired shape, after final shape
is achieved profile straighter gives straightness to out going profile.
CUTTING SYSTEM : Cutting as Stop Forming line Cuts length +/- 4 mm and very hay line speed
cuts the blank or profile single word. Press is designed to accept type die or tropping die without slug while
cutting.
Integrated hydraulic Power pack system : To Supply pressurized fluid to all hyd.
actuators at Desired pressure and quantity.
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P.L.C. & CONTROL PANELS : For Electrical controlling of line equipments.
4.1 QUALITY SYSTEM : Bureau of Indian Standard Laid down following
Specifications :
IS 14491 -1999 -low Carbon high strength cold rolled steel sheets & coil for cold
forming
IS 811~Cold Formed Light Gauge Structural Steel Sections
6.0 PRESUMPTIONS: -
The profile has been prepared on single shift basis of 8 hour per day and 300
working days per annum , Presuming the bottlenecks in the heat treatment &
coating operation.
Labour wages has been taken as per market rate. It is likely to vary depending upon the
location of the project .
Rate of interest has been taken 12% on an average on fixed and working capital. It is
likely to vary due to financial outlay and the location of the unit.
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The operative period of the project is estimated to be about 8 years considering
technology obsolescence
Value of machinery & equipment is estimated on the basis Quotations received &
prevailing cost of the local mkt/ Reports.
As the cost of raw Material is major part of working Capital and is very high and as
per the mrket trend the working capital is being taken for 1.5 months only.
7.0 PRODUCTION CAPACITY :
The proposed Automatic Roll forming Line have 18 No.of stations & have
production capacity ( variable line speed 0 to 15 mitr.per minute ). In
keeping view plant capacity and presumptions made over capacity calculated
as under :
Plant Capacity per annum : 15 Mtrs /minute
900 mtr./hours (4.5 kg. in 1 Mtr.)
4500 mtr./day or
20000 kg/day (.5 thickness)
13,50,000 Mtr.per annum
Value (@ Rs.275 per mtr.) :Rs. 37,12,50,000
8.0 UTILITY REQUIREMENTS : 30 Kw
9.0 IMPLEMENTATION SCHEDULE:
S.No. Activities Period in
Months
1 Preparation of project report and selection of site 1
2 Registration 1
3 Application for Electricity Connection 1
4 Civil work & Availability of finance& Procurement of 6
machinery
6 Electrification & installation 2
7 Recruitment of staff 1
8 Trial run 1
Total 13
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Building/Civil Construction
Factory Shed 5000 Sq. Rs.450 per Sq feet Rs. 2250000.00
Ft.
Labour Quarters 450 Sq. Ft. Rs.700 per Sq.feet Rs. 315000.00
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D. WORKING CAPITAL
i Personnel ( Per month )
S.NO. DESIGNATION No. Salary Total (Rs.)
1 Workshop in charge 1 30000 30000
2 Accountant/Store 1 20,000 20,000
incharge
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vi Total working capital for 1.5 Month : Rs. 4,15,78,500.00
5 Rate of return :
Net profit × 100 = 3,11.08,750.00 x100 = 54.38 %
Total Investment 5,72,00,000.00
6 BREAK-EVEN POINT;
FIXED COST ;
1 40% salary & wages 6,48,000.00
2 Depreciation on machinery & 3,10,000.00
Equipments @ 10%
3 Depreciation of tools and office 75,000.00
equipment @ 15%
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4 Depreciation of Building @ 5% 2,39,250 .00
5 Interest on capital investment 68,64.,000.00
@ 12%
6 40% of other contingent 2,97,600.00
expenses& Insurance
TOTAL 84,33850
Net Profit (Per yr.) (Before tax) 3,11.08,750
BEP :
Fixed Cost × 100 =( 84,33850 / 84,33850 + 3,11.08,750.00)x100 =
Fixed Cost + Profit
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