HOW TO USE THIS MANUAL Follow the Maintenance Schedule (Section 3) recommendations to ensure that the vehicle is in peak operating condition and the emission levels are within the standard set by U.S. Environmental Protection Agency California Air Resources Board. Perfor the first scheduled maintenance is very impor tant. It compensates for the initial wear that occurs during the break-in period Sections 1 through 3 apply to the whole motorcycle, while sections 4 through 20 describe parts of the motorcycle, grouped ac cording to location. Find the section you want on this page, then tum to the table of contents on page 1 of that section. Most sections start with an assembly or system illustration, service information and troubleshooting for the section. The sub- sequent pages give detailed procedures. If you don't know the source of the trouble, go to section 21 TROUBLESHOOTING. CONTENTS GENERAL INFORMATION LUBRICATION MAINTENANCE FUEL SYSTEM COOLING SYSTEM | _ALTERNATOR/STARTER CLUTCH ENGINE | CYLINDER HEAD/VALVE CYLINDER/PISTON CRANKSHAFT/TRANSMISSION / COWLING/MUFFLER/REAR FENDER FRONT WHEEL/SUSPENSION/ ‘STE! CHASSIS HYDRAULIC BRAKE BATTERY/CHARGING SYSTEM IGNITION SYSTEM ELECTRIC STARTER LIGHTS/INSTRUMENTS/SWITCHES ELECTRICAL WIRING DIAGRAM1. GENERAL INFORMATION GENERAL SAFETY ww SERVICE RULES m1 MODEL IDENTIFICATION 12 SPECIFICATIONS 13 TORQUE VALUES 15 TOOLS VW CABLE & HARNESS ROUTING 19 EMISSION CONTROL SYSTEMS 1414 EMISSION CONTROL INFORMATION LABELS (U.S.A. only) GENERAL SAFETY oo Ifthe engine must be running (odo some work, make sure the ‘area is well-ventilaied. Never run the engine in a cloved area. The exhaust contains poisonous carbon monoxide gas that can ‘cause loss of consciousness and may lead to death. | wvarnovs) ‘Gasoline is exremety flammable and s explosive unde certain conditions. Work in a well ventilated area with the engine opped. Do not smoke or allow flamer or sparks in you? working are 7 where gaotine Is sired. om Inhaled asbestos fibers have been found to cause respiratory seas and cancer. Never use an air hove oF dry brush wo cleen ‘rake assembles, Use an OSHA-approved vaca cleuner oF ‘lwerate method approved by OSHA designed to minimize ‘the hazard caused 05 etrorne asbestos ters, SERVICE RULES ‘The battery aives off explosive eases; keep sparks, flames and cigarettes aveay, Provide adequaie ventilation when charging. + The battery contains sulfuric acid (electotyte). Contact with shin oF eves may cause severe burns. Wear protective clothing and a face shield. = U electrolyte gets on your skin, flush with water, — If electrolyte gets in your eyes, flash with water for at least 15 minutes and cail « physician. = If wrallowed, drink large quantities of water or mie ‘and follow with mil of magnesia or vegetable ol and alta phy, + Used engine oll may case skin cancer if repeatedly left in contact with the skin for protonged periods. Although this is unlikely unless you handle used oll on @ daily basis, 1 is still advisable to thoroughly wath your ‘hands with soap and water as soon as possible after hand ing used oil 1. Use genuine HONDA or HONDA-recommanded ports and lubricants or thelr equivalent, Perts thet do not meet HONDA’S ‘design specifications may damage the motorcycle. 2, Use the special tools designed for this product. ‘only metrie tools whon . Install new gaskets, O-rings, cot ‘When tightening a geri torque diagonally, unies ue rvicing thie motoreyele. Metric bolts, nuts, and screws are not interchangeable with Enalist fasteners, The use of incorrect tools and fasteners may dama F pins, lock plates, ete. whan re ‘of bolts oF nuts, begin with the larger-diameter of inner bolts frst, and tighten to the specified particular sequence is specified. Ctean ports in cleaning solvent upon disassembly. Lubricate any sliding surfaces before reassembly Atter reassembly, check all parts for proper installation and operation. wotorcyele, smbting.GENERAL INFORMATION MODEL IDENTIFICATION \ } (2) FRAME SERIAL NUMBER “The frame serial number 's stemped on the riant side of the steering head, ENGINE SERIAL NUMER The engine serial number is stamped on the lower right tide of the roar cylinder. | Xe, The vehicle identification number (VINI is on the right side of the frame pipe. (3) CARSURETOR IDENTIFICATION NUMBER retor body (righ (6) COLOR LABEL ‘The colbr label is atteched to the right frame tube under {tho coat. When ordoring a color coded part, always apecify Its designated color code. 1-2 ?