gate valves CRATE, RE Fevson PROPERTY OF eee eta TP APR ES x048900.20-() 05 APPROVED BY DATE CAMERON| — ,WProvensy 24 APR 89 PAGE 1 0F 6 HYDROSTATIC TEST PROCEDURE FOR SINGLE CAVITY BIDIRECTIONAL FL, FCS, FLS, AND JS GATE VALVES ‘API 6A AND ISO 10423 PSL 2, 3, 8 4 SCOPE: This specification prescribes the requirements for hydrostatic testing of gete valves to API 6A, REFERENCE DOCUMENT: SO 10423 and API Spec 6A, latest edition SUMMARY. PARTI. ACCEPTANCE CRITERIA PARTIV. DRIFT TEST PARTI, OPEN BODY TESTS PARTV. STORING AND SHIPPING PARTI SEAT SEAL TESTS GENERAL 1. The rated working pressure of the vaive assembiy is listed in the assembly bill of material description, NOTE: Some valves have outlet flanges that are rated at higher pressures than the valve assembly. Be sure to pressurize the valve for testing according to the rated assembly working pressure, rather than the outlet rated pressure 2. Alltest fuid shall be treated with a rust preventative, ‘Test fluid for valves rated at -20°F and below (API temperature ciasses K, L, P) shall be a 70% ethylene glycol cor propylene glycol with a 30% tap water mixture. Test fluid for valves with @ minimum temperature rating ‘above -20°F (API temperature classes S, T, U, X, Y) shall be tap water or a glycoliwater mixture, ‘Operating fluid for Cameron actuators shall be a glycol mixture or ol, as specified on the actuator BOM andlor routing, and air or nitrogen gas for pneumatic actuators. For non-Cameron actuators, refer to manufacturer's operating instructions. 3, Timing shall not start unti the test pressure has been reached, stabilized, and the equipment and pressure monitoring gage have been isolated from the pressure source, 4. Extemal surfeves of the parts shall be thoroughly cried 5 _Alldivsional and facility safety policies and procedures for pressure testing shall be followed NOTE: When pressure is bled from the valve bore, there may be trapped pressure in the cavity when the valve isin the open or closed position. The valve should be cycled or temporarily held in the half open position to safely vent this pressure Ad09 GITIOULNODXy DRAWN EY. DATE Revision aoe og MARTIN TIEOT 17 APR 89 € CAMERON -048900-30-() APPROVED BY | sou ee | | excwence aman | 24 APR 89 PAGE 20F 6 RT |, ACCEPTANCE Open Body Test Pimary and Secondary. No leakage allowed for the duration of the test specified in Table | Seat Seal Test Primary, Secondary, and Tertiary at all test pressures. No leakage allowed for the duration of the test specified in Table I NOTE: The bonnet grease fitting must be removed and test pressure applied end released through the bonnet grease port and the appropriate end connection simultaneously, Orit Test ‘Shall be performed afterall pressure testing (including gas testing) Appropriate drift must pass completely through the bore of the valve without the use of excessive hand pressure. TABLE! HOLDING TIMES (MINUTES) “UNLESS OTHERWISE SPECIFIED BY THE QUALITY PLAN™ OPEN BODY GATE/SEAT X-48900-304 ) WORKING PRESSURE LOW PRESSURE" DASH PSL PRIM SEC PRIM’ SEC" TERT 1 2 Suan s: Sieeneo7 Sit INA 02 384 omen ous ie oo) BNA 03 384 3 15 3. 15 153 (300 PSI) +/-100 PSI 04 38401515 151515 NA 05 2 5 15 5 | 5h NA -08 OBSOLETE 384 3216 3 15 15) NA 07 384 3 18 3 15 15-5 (250 PS!) +/-100 PSI 08 384 5 15 5 15 15 NA 0g 384 Jae 3 15 15 3 (600PS)) +/-100 PSI 10 384 Saetast 3 15 15 5 (300 PSI) +/-100 Psi “11 OBSOLETE 02 384 3 240 3 15 475 NA 12 03 3a oaeeis 3 15 18 5 (00PS)) +/-100 PSI * Primary and secondary seat test to be followed by stroking the valve open against full working pressure. These two tests will be followed by a third seat test with no blowdown after that.ORAWNY OnE evson Ree oe MARTIN TIEDT 17 APR 89 X-048900-30-( ) C 05 APPROVED BY DATE: C CAMERON 24 APR 89 PAGE 3 OF 6 TABLE Il HYDROSTATIC TEST PRESSURES FOR VALVES WITH FLANGE OR STUDDED END OR OUTLET CONNECTIONS, VALVE RATED WORKING OPEN BODY TEST PRESSURI BOM PRESSURE ROOM TEMP DESCRIPTION (+500/-0 PSI) Ps) 2,000 4,000 3,000 6,000 5,000 7,500 10,000 15,000 15,000 22,500 20,000 30,000 30,000 37,500 TABLE Ill ‘API MAXIMUM WORKING PRESSURE RATINGS AND TEST PRESSURE FOR VALVES HAVING FEMALE THREADED END OR OUTLET CONNECTIONS MAXIMUM. OPEN BODY PRESSURE RATING AT “TEST PRESSURE SIZE -20°F TO 250°F ROOM TEMP. (Pst) (Psi) (+500/-0 Psi) Line Pipe 112 10,000 15,000 (Nominal 314-2 5,000 7,500 Sizes) 2412-6 3,000 6,000 Tubing 1.080 - 4-1/2 5,000 7,900 Non-Upset & Ext. Upset (API Rnd Thd) NOTE: — Minor leakage past fernale threads in valve end connection(s) at hydrostatic body test pressure should be disregarded