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森 利 学 誌 18 (
2 )2003 75 一
一 84
論 文
YDshihiko TAiqMoTo
*
and Efi YuliatiYovi
**
ー ー
瀧 本 義 彦 ・ヨ ブ イ ユ リ ア テ ィ エ フ イ : ジ ャ ワ 島 で の 人 力 丸 太 運 材 の 作 業 能 率 と作
業 負 担 一運 搬 に 影 響 す る 諸 因 子 に つ い て 一, 森 利 学誌 18 ( 2 ) : 75 〜 84 ,2003 . チ ー ク
材( Tectona grandis f)の 人 力 運 材 時 の 作 業 能 率 と 作 業 負 担 の 現 状 を 調 査 し,運 搬 に 影 響 す
L .
る 因子 を 把 握 し 作 業 負 担 の 改 善 に つ な が る 可 能 性 を検 討 し た
, 調査は イ ン ドネシ アの 東 。
ジ ャ ワ の 貯 木 場 で ,2002年 に 2 名 の 作 業 者 に つ い て 行 っ た 変 数 は , 1997年 の 調 査 を 参 考 。
距 離 と 運 搬 時 間 が 比 例 し た 。 そ し て ,運 搬 距 離 と 作 業 能 率 は 反 比 例 で ,運 搬 時 間 と作 業能
率 も同 じで あ っ た 丸 太 の 寸 法 は 作 業 能 率 に 影 響 が あ っ た が ,丸 太 の 寸 法 と 作 業 能 率 の 間
。
法 と の 傾 向 は 見 ら れ な い が ,L1 の 作 業 負 担 は L2 よ り 高 か っ た 。 L2 の 運 材 方 法 を L1 に 適 用
す れ ば L1 の 作 業 負 担 と 作 業 能 率 が 良 くな る と思 わ れ る 。
キ ーワ ー ド :人 力 丸 太 運 材 ,作 業 能 率 ,作 業 負 担 ,エ ネ ル ギ ー消 費 量 ,RMR
Yoshihiko TAK 亅MoTo and Efi Yuliati YovI ;Workload and Work Efficiency of Manual Log
Transportation in Java −Factors Influencing Transporting − J . Jpn . For . Eng . Soc . :
’
workers at Banjarejo Log Yard East Java Indonesia
,
in 2002. Parameters
,
chosen based Qn 1997 s
,
WE was D1 :0.
593,D2: 0. 212,and D3: 0. 121 m !m !hr!man .There was a strong linear
:
(positive
)
relationship between
transporting distance
and carrying time,
and strong exponential
〔negative )
relationships between transporting distance and WE ancl also between carrying time and WE . WE
at L2 was higher than at L1 . The average results of workload to energy expenditure during
(EEWT )was L1 : 1356, L2 :1216, and L3 :1222 kcal !day. Workload was heavier at LI than at L2 .
” Fac.
of Forestry
,Bog r Agric,
Univ.
Bogor
, /6001 lndonesia ボ ゴ ル 農 業 大 学林 学部
一
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be considered as important
facjlities
inwood harvesting recegnized as the common factQrs
used formeasurement
operations. There are various log handling activities of physical werkload. (2 )wrote thatheavy
KRoEpt,ER
performedin logyards,involvingunloading, scaling and work is an activity that calls forgreat physical exertion
grading,transporting,loading,
etc. and characterized by high-energyconsumption and by
Forestmachines are frequentlyapplied to support log- severe stresses on the heartand lungs, Heartrate has a
handling activities inIndonesia.
HoweiTcr, inJavaIsland, positivecorrelation with workload.
most of these activities have beendone with manual WIcKENs (9 )mentioned that heartrate, the number of
systems, which iswell recogriized as muscular work. heartbeats per minute, usually increasesas workload
SinceIndonesiastraddles the equator line,ithas a and energy demand increase.Itreflects the increased
tropical climate, which ishot,humidand more moderate demand forthe cardiovascuiar system to transport more
in highlands.Dailytemperatureruns between25 to oxygen to the working muscles and remove more waste
35 ℃ ,
with humidity around 75% to 95%. This productsirom them, He also argued that heartrate isnot
environmental condition provides serious burdenfor as reliable as oxygen censumption as a measure oi
workers, as the body requires energy to support the energy expenditure becausemany factors
influence.
muscles and at the same time to protect the body from However,becauseof theconvenience of measuring heart
the environmental heat. rate and itsrelative accuracy in reflecting workload,
Combination of these heavy work and work heartrate isconsidered to be a verv "
useful indexin
environmental factors
often influences
the forest
workers' physicalwork evaluation.
physical factors,which result in over capacity of In order to check the relationship betweenheartrate
workload and lo-'productivity(loss of perferrnance), and energy expencliture simultaneously, TAKiMoTo (5, 6 )
Log transporting
workers inlogyards are paid basedon applied the StepTest method. Steptest was done by
m3 of transported logs,which means that the higherthe changing the frequencyof step up and dewn at every
work effieiency (skilliulness
in avoiding wasted timeand minute (change
the step rate), in the same heightof bench
effort during working), the higher their work (in
order to change the workload; heightof bench was set
productivity isand the more money they can earn. In the at 40 cm formen, and 35 cm forwomen).
case of workloacl, minimizing workload will save MATsuBARA (3)wrotethat heartrates are linear]y
workers from muscular problems and will decreaserisk related to oxygen consumption. The equation that was
of work accidents, thus helpingto maintain the physical obtained through his research shows a strong linear
healthof werkers. relationship between heart rate and oxygen uptake
3. Methods
The research was conducted for2 weeks from13 ptCay
2003,3 days of which were used forthe study of work
teak>. Specific
grravityof Ll (smallsize log,around 15
years) was 0.68-O,78,L2 (medium size log,around 35
years)was O.60-O.71, and for L3 (big
size log,50 or 60
-O,75
years) was O,54 (WAHylJDI,7).
3.1 Data collection
The experimental designapplied was a Complete]y
Randomized Design (CRD),with two way factorial
distance
parameters: transporting and Iogclassification,
each inthreerepetitions (see
Table 1). t t・t.t・
wt.
., ./ .the .../.'/
.・ ・tit. -bigslze
and (20m<).
D3 The second parameter was log parameters with carrying time and WE foreach diagram
classification foasecl
on logsize logvolunie,as well as could be obtained.
and transport.ing methods) which was divided into3 3,3 Workload
categories: Ll (1small size logwas transportedby 1 Workload was analyzed through three indicators:
worker, see Photograph 1),L2 (1medium size logwas EETr, RMR and EEWT. The primary data forthese
transported by 2 workers, see Photograph 2),and L3 (1 indicutors
was heartrate (HR).The instrumentapplied
big size log was transported by 8 workers, see to record HR was a Takei Heart Rate Memory (THIVut)
Photograph3), Parameters and categories used in this and the instrumentapplied to read data from the HR
research were chosen basedon Yovl(1O ). memory was an interface,The THRM records HR at
Among 10 workers in a working group, with various every 10 seconds during the step test,and every 30
age and working experience, two workers were selected. seconds during working, which then are converted inte
These two workers represent two categories of workers thenumber of HR per second. In thisresearch, HR was
Worker A is 51 years old with 38 years' working from HR intoEETr, the StepTest was applied. EE at
experience, meanwhile worker B is3e years old with 13 each rate of step up and down was calculated by the
years'working experience (see
Table 2). fu'
11owing
formula by HuANG (1 ):
postulated
3.2 Work efficiency (WE) EE O.O157× W × H × N+ER/VV (2)
One cycle of log transportatien
was dividedinto5 EE ::::energy expenditure ikcaVkg/min)
movements: preparing, lifting,
carTying, unloading, and W weight ikg)
replacing, Besidesworking time,thedatatakenwere log H heightof bench (m)
volume, distance,
transporting physicaldataof workers N rate of step up and down per minute
(weight,
height),ancl other supporting datasuch as age, (5,
10,15,20,25)
working experiences, etc. Transporting
clistancewas ER : energy expenditure during resting
(kcallm2fmin)
Data A B The laststep is to listvalues of HR at every rate o'f
Age 51 yrs 30 yrs
step up and down per minute and energy expenditure in
Weight 42.5kg159.5cm 50.5kg1615
HeightW6rk cm
a scatter diagram.Thenregression equations (equations
exp. 38 yrs I3 yrs 7 and 8)could be obtained. These regression equations
wtI-[]#:,E-l
18 (2)2003 79
by the followingforrnula
postulated by WATANABE (8 ): Table 5 shows distance
thattransporting significantly
4. Resultsanddiscussion (YLaxis),
indicatedby values of coefficient deterrnination
4.1 Work efficiency (WE) (O.9213,
O.7659and O,6142forLl,L2 and L3 respectively).
Dimensions
of logs,
volume, and transporting distance The positive,
relationship was
which means the farther
are shown in Table 3 and Table 4. Meanwhile an thetransporting
djstance,
thelenger thecarrying time,
ANOVA summary tableforWE of bothworker A and The trendsho-rn inFigure1 issame as the results of
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i Ll WE at D3.
2o 1,
----L2 There is also a betweencarrying tinie
iL--L3 l relationship and
distanceand carrying time forLl, L2 and L3 regression because WE was a function of three
(2002)Ll: independentfactors:
leg volume, transporting distance,
(T2 O.9213)
Y= 1.0667X+ 9,6328 =
2o Table6Relationshipbetweentransportingdistance
and carrying time
o Category EquationandCoefficientDetermination
o 10 20 30 40
LlL2I.3 Y=1,1295X+5.3959 rZ=O,7131
Transportingdistance(m)
Y;1.6307X-1.3754 ra=O.9227
distance
and carrying timeforL2 CYovi,
1O ) Yovl (IO)
'
Walking,
standing forreplacing and stop while carrying
AjFIJ 18 (2)
l}EE,S. 2003 81
almost the same carrying time) than that of Ll (even by substituting HR forX variable, the value of energy
cornpared with Ll,volume per man at L2 was higher,
see expenditure duringtransportation can becalculated,
Table 4). This means that transporting with 2 workers 4.2.2EETr (Energy expenditure during transportation)
(andhave assistance from others duringlifting),
will Inthe case of worker A, transporting distance infiuenced
cempress working time forpreparing, lifting,
unloading EETr at cr O.1(see Table8),Meanwhileinthe case of
=
and replacing, which will result inhigherWE, as shown werker B, the transporting distance and log classification
Ll
N
.s.es L2----L3
-s--'s-..--...".--. Table9ANOVA summary table forEETr of worker B
Sources
ss DF us F
o 20 40 60 80
MainEffect of D 3.42E-04 22418 1,71E-04 1.113e.sog1,509
Figure4 Trend of relationship between carrying time
]V{ain
Effectof T. 2A8E-04 1,24E-04
and WE C2002)
LXDInteractien 9,26E-04 2.32E-04
Ll:Y= 104.8X-i・9"5 (,2O.8504) = Error 2.76E-03 1,54E-04
L2: Y= 16.53X-LiUan (r2 O.5564) =
'rotal
428E-0326
L3: Y= 35.71X (i2 O.7834) i-5i5T =
PF=degrees of freedom,SS=surn of square, ns=mean square
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to transport Ll was the highestamong all L categories, per man was 13.7kg (mean),Manual transportation
and workload to transport I.3was the lowest
among all L inl09.8beats/min
resulted of HR and O.0857
kcaVkgfmin
categories. Meanwhile,forworker B itisconsidered that {mean)of EETr.
the workload to transport L3 was the highestamong all L Meanwhile, in the 2002 result, the research subjects
there was an opportunity forany worker not to actively of EETr. Itseems thatEETr inthe 2002results was
participate in the work accerding to the observation of slightly lowerthan EETr in the 1994results, but ithas to
the video-taped activities of theworkers. This condition be underlined thatthe weight ol logat 2002 research is
couldbe the reason why workload forL3 forworker A threetimesheavier thanthe1994research,
was lower thanLl or L2 (eventhough L3 logwas heavier The factthatthe two subjects in 2002 research were
ABABABAB
Ll O,0659O,0991O,0694O,0961O,0576O,0903O,0643O,0952
L2 O.0499O,0819O,0501O,0835O,e591O.1019O,0530O,0891 Table12 HR and workload during manual log
L3 O.0403O,(}893
O,0474
(],1030
O.0439O.1003
O,0439O,0975 transportatlon
Mean O.0520O,e901O,0556O,0942O,0535O.0975O,0537O.C)939
Subject
No. HR(beats/min)EE[Il/(kcaVkgfmin)
91011121314 ]l6.3127,6106.198,885.6124,4
O.I027O,1144O.0968O.0
Table 11 HR of worker A and
(beatslmin) worker B
Dl D2 D3 Mean
ABABABAB
Ll
101.4 98,8 103.4 97,5 96.5 95.1 100.4 97.1
L2
91.9 91,6 92.l 92,3 97.4 99.9 93.8 94.6 Mean 109,8 O,0857
L3 86.3 94.7 g).5 100.4 88.4 99.3 88,4 98.1 so l6.1 O.0295
Mean 93.2 95.0 95.3 96.7 94,1 98,1 94,2 96.6 datafrom H[IANG (1)
Recalcu]ated
kiF[]E・S
l]E 18 (2)
2003 83
Comparedwith the standard of Japanese RMR (see with Japanesestandard (seeTable13), 8 working hours
Figure 6 and Table 13),in the case of worker A, per day (6hours'work, 2 hours'rest) was assumed for
LID2 with thehighest
transporting value of R)iR (2.6)
is each worker as their working hours.
classified as norrnal work, and transporting
L3Dl with As can be seen in Table 14,with 8 working hours per
the lowestvalue of 1{MR (1.0) isclassified as light
work. day (6hours'work, 2 hours'resO, EEWT of worker A for
Meanwhile in the case of worker B, transporting L3D2 transporting I.1,
I.2and L3 are 981,812 and 671kcaYday
with thehighest (4.4)
value of RrvlR isclassified as a high respectively. Comparedwith the workload standard, this
levelof EEWT, and transporting L2Dl with thelowest is considered to liebelow normal Ievelof workload.
value of RMR (3.3)
isc]assiiied as a medium work, However EEWT of worker B iortransporting Ll,L2 and
Among all combinations of parameters, RMR of worker I.3are 1730,1620 and 1773 kcaYday respectively, which
B was farhigher
thanthatof A. worker isconsidered to liein betweenhard and verv " hard levels.
4,2,4EEWT (Total E.Eduringworking per day) This means that workload of worker B is heavierthan
EEWT as the total energy expenditure duringa working that of worl<er A as indicated
bv- EETr and arso RJYIR,
day (seeTable 14)also indicatesthe level of worklead,
Criteria
Ckcallday)
Work Capacity'
RINR**
recommended (strongly
recommended to use short
1.5
x BL2 worker B
o BL3
1.0
a.s Dl D2 D3 Mean
o.o ABABABAB
Dl D2 D3
Ll 1001 1801 1062 1747 881 1641 981 1730
TranspertingdistanGe
L2 764 U88 767 1519 905 1852 812 1620
Figure6 RMR of worker A and worker B at D], D2 L3 616 1623 725 1872 671 1824 671 1773
and D3 Mean 794 1638 851 1713 819 1772 821 1708
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workers. Japan.
HarvestingOperations,
September29-October 5,2002, expenditure inthe forest
work pruning and weeding.
Tokyo,Japan. Proceeding P3.03 Ergonomics 19 World Congress
Some partof this paper jsalready
presentedalso at ItJFRO,Montreal,
Canada.
JapanForestEngineeringSociety
Seminar,
November 29, (7) WAHyuDI, I.(2000)Studieson grewth and wood