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SCRUBBER DRYER
OPERATOR MANUAL
Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,
Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: info@clemas.co.uk Web: www.clemas.co.uk
SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following symbols are used throughout this 4. When using machine:
manual as indicated in their description: -- Use brakes to stop machine.
-- Go slow on inclines and slippery
WARNING: To warn of hazards or unsafe surfaces.
practices that could result in severe -- Use care when backing machine.
personal injury or death. -- Do not carry riders on machine.
-- Follow mixing and handling
FOR SAFETY: To identify actions that instructions on chemical containers.
must be followed for safe operation of -- Always follow safety and traffic rules.
equipment. -- Report machine damage or faulty
operation immediately.
The following information signals potentially
dangerous conditions to the operator or 5. Before leaving or servicing machine:
equipment. Read this manual carefully. Know -- Stop on level surface.
when these conditions can exist. Locate all safety -- Set parking brake.
devices on the machine. Then, take necessary -- Turn off machine and remove key.
steps to train machine operating personnel.
Report machine damage or faulty operation 6. When servicing machine:
immediately. Do not use the machine if it is not in -- Avoid moving parts. Do not wear loose
proper operating condition. jackets, shirts, or sleeves when
working on machine.
WARNING: Batteries emit hydrogen gas. -- Block machine tires before jacking
Explosion or fire can result. Keep machine up.
sparks and open flame away. Keep -- Jack machine up at designated
covers open when charging. locations only. Block machine up with
jack stands.
WARNING: Flammable materials can -- Use hoist or jack that will support the
weight of the machine.
cause an explosion or fire. Do not use
-- Wear eye and ear protection when
flammable materials in tank(s).
using pressurized air or water.
-- Disconnect battery connections before
WARNING: Flammable materials or
working on machine.
reactive metals can cause explosion or -- Avoid contact with battery acid.
fire. Do not pick up. -- Use Tennant supplied or equivalent
replacement parts.
FOR SAFETY:
7. When loading/unloading machine
1. Do not operate machine: onto/off truck or trailer:
-- Unless trained and authorized. -- Turn off machine.
-- Unless operation manual is read and -- Use truck or trailer that will support
understood. the weight of the machine.
-- In flammable or explosive areas unless -- Use winch. Do not drive the machine
designed for use in those areas. onto/off the truck or trailer unless the
-- In areas with possible falling objects load height is 380 mm or less from the
unless equipped with overhead guard. ground.
-- Set parking brake after machine is
2. Before starting machine: loaded.
-- Make sure all safety devices are in -- Block machine tires.
place and operate properly. -- Tie machine down to truck or trailer.
-- Check brakes and steering for proper
operation.
OPERATOR RESPONSIBILITY
MACHINE COMPONENTS
E
D
H
G J F
I
E
B D
A
K
J
A. Operator seat
B. Steering wheel
C. Machine cover
D. Recovery tank
E. Solution tank
F. Rear squeegee
G. Side squeegee
H. Solution tank drain
I. Recovery tank drain
J. Rear wheel
K. Side Brush (Option)
L. FaST solution system
SYMBOL DEFINITIONS
ES Steering tilt
SYMBOL DEFINITIONS
P A
O B
C
D
E
N
F
G
M
L I
J
K
Q
A. Steering wheel
B. Horn button
C. Operating lights switch
D. Power kill switch
E. Power wand switch (option)
F. On/Off key switch
G. Steering column tilt lever
H. Parking brake pedal
I. Brake pedal
J. Directional pedal
K. Operator seat
L. Solution flow lever
M. Display screen
N. Multi--function switches (6)
O. TENNANT logo switch
P. Control panel
Q. FaST switch
OPERATION OF CONTROLS
BRAKE PEDAL
The brake pedal stops the machine.
DIRECTIONAL PEDAL
The directional pedal controls direction of travel
and the propelling speed of the machine. You
change the speed of the machine with the
pressure of your foot; the harder you press the
faster the machine travels.
STEERING WHEEL
The steering wheel controls the machine’s
direction. The machine is very responsive to the
steering wheel movements.
HORN BUTTON
The horn button operates the horn.
FaST SWITCH
The FaST switch enables the FaST (Foam
Scrubbing Technology) system. When the FaST
system is enabled, it is turned on and off with the
scrub switch. Disable the FaST system before
using the machine for conventional scrubbing.
353556
Enable sweep
Restrict Press.
353555
HOURMETER
The hourmeter records the number of hours the
machine has been operating.
0020
353550
Input Display
Enable Edge
Adjust Time
353553
353567
353562
ES SWITCH
The ES (Extended Scrub) switch turns on and off
the solution recycling system. When the scrubbing
functions have started, the ES will default to the
last setting used.
MAINTENANCE MODE
The maintenance mode allows the operator to
monitor and reset the elapsed time between the
four different regular maintenance requirements.
0020
353558
353560
Self Test
Display Maint.
Enable Maint.
353560
353550
Circuit
Breaker Rating Circuit Protected
CB1 -- Open
CB2 -- Open
CB3 -- Open
CB4 15 A Power Wand/Sweeping Side Brush
CB5 10 A Key Switch
CB6 50 A Right Scrub Motor (000000--xxxxxx)
CB6 Open (xxxxxx-- )
CB7 50 A Left Scrub Motor (000000--xxxxxx)
CB7 Open (xxxxxx-- )
CB8 15 A Lights
CB9 15 A Horn
CB10 20 A Vac Fan #1 (000000--xxxxxx)
CB10 30 A Vac Fan #1 (xxxxxx-- )
CB11 20 A Vac Fan #2 (000000--xxxxxx)
CB11 30 A Vac Fan #2 (xxxxxx-- )
CB12 25 A Control Board
CB13 50 A Center Scrub Motor (000000--xxxxxx)
CB13 Open (xxxxxx-- )
CB14 40 A Power Steering Pump
CB15 10 A FaSTt System
Circuit
Breaker Rating Circuit Protected
CB6 45 Right Scrub Motor
CB7 45 Left Scrub Motor
CB13 Open
Circuit
Breaker Rating Circuit Protected
CB6 40 Right Scrub Motor
CB7 40 Left Scrub Motor
CB13 Open
Circuit
Breaker Rating Circuit Protected
CB6 45 Right Scrub Motor
CB7 45 Left Scrub Motor
CB13 Open
Circuit
Breaker Rating Circuit Protected
CB6 40 Right Scrub Motor
CB7 40 Left Scrub Motor
CB13 40 Center Scrub Motor
LATCHES
The front machine cover is secured with a latch.
PRE-OPERATION CHECKLIST
SCRUBBING
353562
353564
353551
353562
NOTE: If you do not want to use the ES system,
make sure the indicator next to the ES switch is
off.
353562
DOUBLE SCRUBBING
STOP SCRUBBING
353550
1. Stop scrubbing.
05914
POST-OPERATION CHECKLIST
OPERATION ON INCLINES
OPTIONS
VACUUM WAND
The vacuum wand uses the machine’s vacuum
system. The vacuum wand and hose allows
pick-up of spills that are out of reach of the
machine.
10945
12 : 16 PM
0020
353565
06599
12 : 16 PM
0020
353550
10946
10945
07320
12 : 16 PM
0020
353565
06601
06202
06604
12 : 16 PM
0020
353550
10946
07321
MACHINE TROUBLESHOOTING
12 16 3 15 8 1 5 7 8
17 21
10
11
13
12
11 14
18
20
1 16 12 4 15 6 1 2 7 19
MAINTENANCE CHART
NOTE: Check procedures indicated (H) after the first 50-hours of operation.
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Dailyy 1 Rear and side squeegees
q g Check for damage,
g , wear -- 3
and adjustment -- 1
2 Scrub brushes Check for damage and wear -- 2
Check for debris -- 2
20 Side brush(es)
( ) (option)
( p ) Check for damage and wear -- 1, 2
Check for debris -- 1, 2
3 Recovery tank Clean -- 1
3 Recovery tank, ES mode Clean ES filter -- 1
4 Solution tank, ES mode Clean and flush -- 1
5 Vacuum fan filter Clean and flush -- 1
6 Debris trough Check and clean -- 1
(Cylindrical brushes only)
21 FaST PAK supply hose Clean and connect hose to stor- -- 1
and connector ing plug when not in use
-- Machine Check for leaks -- 1
SPL -- Special lubricant, Lubriplate EMB grease (Tennant part no. 01433--1)
GL -- SAE 90 weight gear lubricant
HYDO -- TENNANT or approved hydraulic fluid
DW -- Distilled water
LUBRICATION
PROPELLING GEARBOX
Check the lubricant level in the propelling gearbox
every 100 hours of operation. Change the gear
lubricant, and the drain and fill-level plug seals
after the first 50 hours of operation, and then
every 1000 hours of operation. Use SAE 90
weight gear lubricant.
05934
The Max Pro 1000 disk scrub head has four link
arms that need lubrication.
The Max Pro 1200 disk scrub head has two link
arms that need lubrication.
HYDRAULICS (OPTION)
HYDRAULIC FLUID
The quality and condition of the hydraulic fluid play
a very important role in how well the machine
operates. Tennant’s hydraulic fluid is specially
selected to meet the needs of Tennant machines.
or supervisor.
BATTERIES
04380
08247
CONTROL PANEL
353550
353561
ELECTRIC MOTORS
PROPELLING CIRCUIT
SCRUB HEAD
SCRUB BRUSHES
DISK BRUSHES
The disk brushes should be replaced if a large
number of bristles are missing or if bristle length is
less than 10 mm.
10355
10356
350630
5. Pull the idler plug off the brush, and pull the
old brush out of the scrub head.
SOLUTION SYSTEM
SOLUTION VALVE
The solution valve controls the flow of solution to
the scrub brushes. The valve linkage should
provide the valve with fully open to fully closed
positions.
352716
RECOVERY TANK
The recovery tank stores recovered solution.
SOLUTION TANK
The solution tank stores the cleaning solution.
FaST SYSTEM
SQUEEGEES
REAR SQUEEGEE
Check the squeegee blades for damage and wear
daily. Rotate or replace either of the squeegee
blades if the leading edge is torn or worn half-way
through the thickness of the blade.
03719
SQUEEGEE BLADES
BRAKES
The foot brake and the parking brake operate the
linkage that controls the brakes on the rear
wheels.
TIRES
All the machine tires are solid. Check the tires for
wear every 100 hours of operations.
FRONT WHEEL
Torque the front wheel nuts twice in the pattern
shown to 122 to 155 Nm (87--111 ft. lbs) after the 2
first 50 hours of operation, and every 500 hours of 4
operation.
5
MACHINE JACKING
STORAGE INFORMATION
Item Dimension/capacity
Length 2134 mm
Width, frame 1143 mm
Width, frame with right hand side brush (option) 1282 mm
Width, frame with dual side brush (option) 1422 mm
Width with rear squeegee 1300 mm
Width with MaxPro 1200 scrub head option 1510 mm
Height 1450 mm
Height with overhead guard option 2070 mm
Disc brush diameter for Max Pro 1000 510 mm
Disc brush diameter for Max Pro 1200 406 mm
Cylindrical brush diameter 229 mm
Cylindrical brush length for Max Pro 1000 978 mm
Cylindrical brush length for Max Pro 1200 1180 mm
Rear Squeegee width for Max Pro 1000 1300 mm
Rear Squeegee width for Max Pro 1200 1510 mm
Scrubbing path width for Max Pro 1000 1020 mm
Scrubbing path width for Max Pro 1200 1220 mm
Solution tank capacity 216 L
Recovery tank capacity 216 L
Tank capacity with ES 340 L
Propelling gear box 90 wt. gear lubricant capacity 2.7 L
Sound level -- continuous 77.2 dBA
Sound level -- peak 78.5 dBA
Vibration level does not exceed 2.5 m/s@
GVWR 2060 kg
FaSTt SYSTEM
Item Measure
Solution pump 36 Volt DC, 5A, 5.7 LPM open flow,
45 psi bypass setting
Low solution flow rate 2.08 LPM
High solution flow rate 4.16 LPM
Detergent pump 36 Volt DC
Low concentrate flow rate 2.14 CC/Minute
High concentrate flow rate 4.28 CC/Minute
Air pump 36 Volt DC, 0.6 Maximum Amp draw
Air pump flow rate 8.7 LPM open flow
Item Measure
Maximum forward speed 7.2 km/h
Maximum reverse speed 4.8 km/h
Minimum turning radius, left 3620 mm
Minimum turning radius, right 3680 mm
Minimum isle turn width 2410 mm
Maximum rated climb and descent angle with full tanks 6_
Maximum rated climb and descent angle with empty tanks 8_
POWER TYPE
HYDRAULIC SYSTEMS
BRAKING SYSTEM
Type Operation
Service brakes Mechanical drum brakes (2), one per rear wheel, cable actuated
Parking brake Utilizes service brakes, cable actuated
TIRES
TOP VIEW
1422 mm
Max Pro1000 (56 in)
1300 mm
(51 in) 1282 mm
(50.5 in)
2070 mm
(81.5 in)
1450 mm
(57 in)