Dehydration Column History:
Operation and Fouling Problems
Maria Molina
CEPSA4998 AKZO-AAT METHYLAMINES SEMINAR
Slide N°1: Summary of items
Slide N°2: Current situation vs. future situation
Dehydration Column (E-103) bottoms are currently trough away through Wastewater
Treatment Plant, besides, condensate is used as extraction water in TMA Column (E-
402)
ERTISA plans to recover part of the Dehydration Column bottoms as extract water.
This project brings the need of deeply study operation problems in order to avoid the
extension of these problems to TMA Column.
Slide N°3: Corrosion problems
Since 1985 corrosion has been detected in the upper part of the column. Both CS A-
285-C and SS AISI-314 are severely corroded while AISI-321 (trays) is intact.
In 1985 most severe corrosion appeared between tray n°7 and tray n°15. As the time
went by and specifications for pure product were tighter the corrosion band dropped.
Thus, in 1995 most severe corrosion was observed between tray n°14 and tray n°20.
Corrosion always appeared over the feed tray. Finally, in 1997 the entire column over
the feed tray had to be replaced.
Slide N°4 to N°9: Dirt problems
Dirt problems in the column seem to be caused by two different issues: corrosion
residue and catalyst debris.
During the last catalyst charge Dehydration Column presented severe fooling
problems. This charge of catalyst had been very much longer used than design
prescriptions and the reactor temperatures had been 430°C and reached 440°C.
It is believed that there is a relationship between this catalyst overuse and Dehydration
Column fooling problems.
Slide N°5: Description of problems in E-103, actions taken
Slide N°6: Analysis results, increasing AP in reactor
Slide N°7: Conclusions
Slide N°8-9: Operating conditions before and after cleaning, opening points for
cleaning
Slide N°10: Actions to take to implement Dehydration Column bottoms recovery
Dehydration Column History:
Operation And Fouling Problems
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